J.
K.
A.
B.
C.
D.
E.
F.
G.
Remove the engine assembly as per 8-1.
Separate the crankcase and the guide cylin-
der as per 8-2.
Remove the handle assembly by unscrewing
4 pcs bolts (4) which fixing it.
Remove the air cleaner assembly (33) by un-
screwing 2 pcs bolts (40) and 2 pcs bolts
(39), which is fixing it. (fig.19)
A.
B.
C.
D.
Remove the piston end (4) by shocking the
top end of center bolt with the plastic
hammer. (fig.16)
If it doesn’t remove, shock it after tightening
the center bolt again.
Remove the protection sleeve (51) from the
spring cylinder (12). (fig.17)
Disassembling the guide cylinder and
spring cylinder are completed above.
Reassemble with the reversed procedure of
disassembly with attention to the following
terms.
Replace the disassembled O-ring with new
one.
Replace the main spring (9) as a set with
upper and lower when replacing it
Replace the bellows (23) with new one, if it is
damaged.
The bellows (23) is easy to install by applying
grease to inner wall of its opening.
Be careful not to pinch and to twist the O-ring
when assembling the spring cylinder (12) and
guide cylinder (20).
Apply molybdenum grease to inner sliding
parts of spring cylinder (12), guide cylinder
(20) and main spring (9) before assembling
them.
Assemble the foot plate (13) to the spring cyl-
inder (12) with the spring cylinder remover
(P/N:9830-10040) after fitting position of the
oil drain plug (17) of foot plate and the oil fill
39
24.5N
・
m
(18.1ft
・
lbf)
24.5N
・
m
(18.1ft
・
lbf)
No.
Size
Bolt M8X55
Bolt M8X15
40
Tightening
torque
Remarks
8.3 Disassembly and reassembly the
crankcase.
(1) Disassembly
1
4
31
33
42
40
39
47
47
2
21
22
3 5
6
7
9
10
11
12
13
14
15
17
16
19
20
21
106
101
44
32
23
fig.18
fig.19
12
Protection sleeve
Spring cylinder
fig.17
fig.16
Center bolt
(2) Reassembly
