MULTIQUIP Mikasa Series Manual Download

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OperatiOn and parts Manual

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

series

MOdel Mtr40sf

taMping raMMer

(rOBin eH092f gasOline engine)

Revision #0 (11/28/12)

Summary of Contents for Mikasa Series

Page 1: ...THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL MTr40sf Tamping Rammer ROBIN EH092F GASOLINE...

Page 2: ...page 2 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 proposition 65 warning...

Page 3: ...MTX40sf RAMMER operation and parts manual rev 0 11 28 12 page 3 notes...

Page 4: ...arts 25 Component Drawings Nameplates And Decals 26 27 Crankcase And Engine Assy 28 31 Guide Cylinder Assy 32 33 Fuel Tank And Handle Assy 34 35 Foot Assy 36 37 Narrow Foot Assy Option 38 39 Trench Sh...

Page 5: ...ew Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a...

Page 6: ...messages specifically address the level of exposure to the operator and are preceded by one of four words dangeR WaRning CauTion or noTiCe safeTy syMbols dangeR Indicates a hazardous situation which...

Page 7: ...kit alWays know the location of the nearest phone or keep a phone on the job site Also know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in...

Page 8: ...er or with a dirty air filter Severe engine damage may occur Service air filter frequently to prevent engine malfunction neveR tamper with the factory settings of the engine or engine governor Damage...

Page 9: ...e is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient strength Use one point suspension hook and lift stra...

Page 10: ...ight 101 lbs 46 kg Table 2 Engine Specifications Model Robin EH092F45010 Engine Type Air cooled 4 stroke single cylinder OHV horizontal shaft gasoline engine Bore x Stroke 2 01 in X 1 65 in 51 mm x 42...

Page 11: ...speed to engage the centrifugal clutch The Mikasa MTR40SF uses zerk grease fittings to lubricate the spring cylinder and crankcase bearings Lubricate these grease fittings as indicated in the maintena...

Page 12: ...l plate for superior shock absorption 5 Grip When transporting the rammer carry it by griping the handle 6 Nameplate Displays information regarding the rammer 7 Handle To operate rammer GRIP handle as...

Page 13: ...ever half way or completely open 3 Spark Plug Provides spark to the ignition system Set spark plug gap to 0 02 0 03 inch 0 6 0 7 mm Clean spark plug once a week 4 Engine ON OFF Switch Controls the sta...

Page 14: ...ns Wipe the entire rammer clean before operating Replace any missing or damaged Safety Operation decals Engine Oil Check 1 To check the engine oil level place the rammer on secure level ground with th...

Page 15: ...fasteners for tightness Retighten as necessary 2 Clean any dirt from the recoil starter and foot pedestal Wipe the entire unit clean before operating 3 Replace any missing or damaged Safety Operation...

Page 16: ...ure 9 Throttle Lever Idle OPERATION PAGE 16 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 Figure 7 Fuel Shut Off Valve Open Operation Thefollowingstepsoutlinetheprocedureforstartingtheengin...

Page 17: ...lever quickly to theIDLE position and turn the engine ON OFF switch to the OFF position Turn the fuel valve lever to the CLOSED position MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 PAGE...

Page 18: ...foam gray element with cleaning solvent Tightly squeeze outer foam element to remove any excess solvent before reinstalling Tap the paper filter element Figure 17 several times on a hard surface to re...

Page 19: ...ammer If using a high pressure spray washer be careful not to splash water directly on the air cleaner carburetor muffler and fuel cap Excessive amounts of water may cause severe engine damage Spark P...

Page 20: ...cessary X Spark Plug CHECK CLEAN X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Filter CHECK X Idle Speed CHECK ADJUST X 2 Valve Clearance CHECK ADJUST X 2 Fuel lines C...

Page 21: ...o start fuel is available and spark is present at the spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coil Improper spark gap points dir...

Page 22: ...entire fuel system for leaks or clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Replace spiral...

Page 23: ...ically or not at all Operating speed of throttle lever is incorrectly set Set throttle lever to correct position Oil in excess Drain excess oil Bring to correct level Clutch slips Replace or adjust cl...

Page 24: ...guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTy Colum...

Page 25: ...replace the part numbers shown in the following parts lists MTR40SFTAMPING RAMMER with ROBIN robin EH09 2F engine 1 to 3 units Qty P N Description 1 956100040 THROTTLE WIRE 3 362030030 ELEMENT AIR CLE...

Page 26: ...ts of grease with a hand grease gun 2 Check the engine oil level and if the level is low it should be refilled from the filler hole 23 5 7 21 7R 67 57 HQJLQH Open fuel filter valve and close choke lev...

Page 27: ...Y AIR FILTER 1 7 920203290 DECAL CAUTION 1 8 920209630 DECAL CLEANING ELEMENT 1 9 PLATE SERIAL NO 1 CONTACT MQ PARTS DEPT 10 920100120 DECAL GREASE 3 REPLACES 920101200 11 920210180 DECAL PRIMARY AIR...

Page 28: ...page 28 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 crankcase and engine assy PAGE 28 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 CRANKCASE AND ENGINE ASSY...

Page 29: ...30208200 WASHER LOCK M8 1 20 303010084 PINION 1 21 042006007 BEARING 6007ZZ 2 22 351437750 SPACER 1 23 080200350 STOP RING S 35 1 24 351421900 SPACER CLUTCH DRUM 1 25 060504010 OIL SEAL VB 40525 1 26...

Page 30: ...page 30 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 crankcase and engine assy PAGE 28 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 CRANKCASE AND ENGINE ASSY...

Page 31: ...OCK WASHER 4 REPLACES 002400820 67 2741600113 STIFFENER 1 68 0011408250 BOLT AND WASHER 4 69 0011408300 BOLT AND WASHER ASSY 2 71 362116871 AIR CLEANER ASSY 1 INCLUDES ITEMS W 71 1 362030011 COVER CP...

Page 32: ...page 32 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 guide cylinder assy PAGE 32 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 GUIDE CYLINDER AND FOOT ASSY...

Page 33: ...305212710 SPRING CYLINDER 1 11 305112730 GUIDE CYLINDER 1 12 065105010 DUST SEAL DKI 5367811 1 13 080510680 STOP RING TH R 68 1 14 351010050 GREASE FITTING A MT6X1 2 15 305446430 STOPPER 1 16 0012208...

Page 34: ...page 34 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 fuel tank and handle assy PAGE 34 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 TANK AND HANDLE ASSY...

Page 35: ...S 001220830 22 030208200 WASHER LOCK M8 2 23 022710809 NYLON NUT M8 2 24 952401450 WASHER 8 5X22X3 2 31 954404890 FILTER TANK 1 32 0561080020 HOSE CLAMP 4 33 959328404 FUEL HOSE L 150 EVP 2 34 3014197...

Page 36: ...page 36 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 foot assy FOOT ASSY OPTION...

Page 37: ...1 INCLUDES ITEMS W 31 306347930 FOOT 150B 1 32 306347960 METAL SHEET 150B 1 33 306461630 FOOT COVER 1 34 009110033 SUNK HEAD BOLT 10X50 H 2 35 021110120 NYLON NUT M10 2 REPLACES 022711012 36 030210250...

Page 38: ...page 38 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 NARROW FOOT ASSY OPTION PAGE 38 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 NARROW FOOT ASSY OPTION...

Page 39: ...200B 1 306347920 FOOT 100B 1 100B 2 306347970 METAL SHEET 200B 1 200B 2 306347950 METAL SHEET 100B 1 100B 3 306461630 FOOT COVER 1 200B 3 306461620 FOOT COVER 96B 1 100B 4 015110050 SUNK HEAD BOLT 10...

Page 40: ...page 40 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 trench shoe assy PAGE 40 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 TRENCH SHOE ASSY...

Page 41: ...hoe assy NO PART NO PART NAME QTY REMARKS 11 305333160 TRENCH SHOE 500H 120B 1 11 305333170 TRENCH SHOE 800H 120B 1 11 305334390 TRENCH SHOE 305H 100B 1 12 012212035 BOLT 12X35 T 4 REPLACES 001221235...

Page 42: ...age 42 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 ROBIN EH09 2F engine CRANKCASE assy PAGE 42 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE CRANKCASE ASSY...

Page 43: ...65 0013908500 STUD 4 268 0310060020 DOWEL PIN 2 270 2306360111 OIL GAUGE 1 INCLUDES ITEMS W 280 0213160020 GASKET 1 REPLACES X213160020 300 0130060200 BOLT WASHER 9 430 2741500123 ADAPTER FLANGE 1 437...

Page 44: ...on assy PAGE 44 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE CRANKSHAFTANDPISTONASSY 350 380 380 310 320 50 60 70 10 40 41 42 105 80 370 371 372 STD O S 0 25 O S 0 50...

Page 45: ...01 WOODRUFF KEY 1 80 0053204201 WOODRUFF KEY 1 105 0173120010 LOCK NUT 1 310 2842250130 CONNECTING ROD ASSY 1 INCLUDES ITEMS W 320 2842300103 CONNECTING ROD BOLT 2 350 2302330103 PISTON PIN 1 360 2842...

Page 46: ...MTX40sf RAMMER operation and parts manual rev 0 11 28 12 robin EH09 2F engine intake exhaust assy PAGE 46 MTR40F RAMMER OPERATION AND PARTS MANUAL REV 4 02 08 11 ROBIN EH09 2F ENGINE INTAKE AND EXHAU...

Page 47: ...SPRING 2 70 2743370203 SPRING RETAINER 2 80 2743340103 INTAKE VALVE 1 90 2743350103 EXHAUST VALVE 1 95 13210KA031 COLLET VALVE 4 210 2743530103 PUSH ROD 2 220 2843600113 ROCKER ARM 2 230 2693580103 BO...

Page 48: ...ge 48 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 robin EH09 2F engine CARBURETOR assy PAGE 48 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE CARBURETOR ASS...

Page 49: ...ILOT JET EH09 2F 1 11 1066238408 O RING 1 12 2936235008 PLATE EH09 2F 1 13 2796235108 SCREW 1 14 2936253008 TH SHAFT EH09 2F 1 17 2366254008 PACKING CHAMBER 826 42001 1 18 2366250508 FLOAT 1 19 293625...

Page 50: ...RAMMER operation and parts manual rev 0 11 28 12 robin EH09 2F engine AIR CLEANER assy PAGE 50 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE AIR CLEANER ASSY C 520 40mm...

Page 51: ...assy NO PART NO PART NAME QTY REMARKS C 20F3260300 AIR CLEANER ASSY 1 INCLUDES ITEMS W 500 20F3265108 PACKING CLEANER 09 2F 1 510 20F3264108 CLEANER COVER EH09 2F MT 1 520 20F3260608 ELEMENT ASSY 09...

Page 52: ...X40sf RAMMER operation and parts manual rev 0 11 28 12 robin EH09 2F engine governor operation assy PAGE 52 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE GOVERNOR OPERA...

Page 53: ...SPRING 1 50 0031305000 CLIP 2 60 0011406300 BOLT WASHER ASSY 1 70 2844900201 WEIGHT CP 1 80 2524250323 GOVERNOR SPRING 1 200 2304330210 SPEED CONTROL ASSY 1 201 2744510101 BASE PLATE 1 207 9570106008...

Page 54: ...d parts manual rev 0 11 28 12 robin EH09 2F engine BLOWER HOUSING assy PAGE 54 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE BLOWER HOUSING ASSY 60 80 110 10 20 40 41 2...

Page 55: ...NAME QTY REMARKS 10 20F5110213 BLOWER HOUSING CP 1 20 2849510203 LABEL 1 40 0010408350 FLANGE BOLT 1 41 0010408200 FLANGE BOLT 1 60 2845260123 CYLINDER BAFFLE 1 80 957010600800 FLANGE BOLT 2 REPLACES...

Page 56: ...on and parts manual rev 0 11 28 12 robin EH09 2F engine RECOIL STARTER assy PAGE 56 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE RECOIL STARTER ASSY A 1 2 3 4 5 6 7 8...

Page 57: ...CLUDES ITEM W 1 2745011508 SPIRAL SPRING 1 2 2745012018 REEL 1 3 2745011208 STARTER ROPE 1 4 2615010008 STARTER KNOB 1 5 2705012508 RATCHET 2 6 2745013108 FRICTION SPRING 1 7 2275013508 RETURN SPRING...

Page 58: ...ER operation and parts manual rev 0 11 28 12 robin EH09 2F engine electric device assy PAGE 58 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE ELECTRIC DEVICE ASSY 11 60...

Page 59: ...ctric device assy NO PART NO PART NAME QTY REMARKS 10 2847933021 FLYWHEEL CP 1 11 2847943021 IGNITION COIL CP 1 30 0011706250 BOLT WASHER ASSY 2 60 0660000471 SWITCH ASSY 1 70 0043504120 SCREW WASHER...

Page 60: ...page 60 MTX40sf RAMMER operation and parts manual rev 0 11 28 12 robin EH09 2F engine ACCESSORIES PAGE 60 MTR40SF RAMMER OPERATION AND PARTS MANUAL REV 5 11 01 11 ROBIN EH09 2F ENGINE ACCESSORIES ASSY...

Page 61: ...MTX40sf RAMMER operation and parts manual rev 0 11 28 12 page 61 NO PART NO PART NAME QTY REMARKS 10 2269030710 ACCESSORY TOOL KIT 1 robin EH09 2F engine ACCESSORIES...

Page 62: ...ducts h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instructions...

Page 63: ...MTX40sf RAMMER operation and parts manual rev 0 11 28 12 page 63 notes...

Page 64: ...23 Fax 0161 339 3226 Canada Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2012 MULTIQUIP INC Mul...

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