MULTIQUIP Mikasa Series MVH306GH Page 27 Operation And Parts Manual Download | Manualshive

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MVH306GH PLATE COMPACTOR — OPERATION AND PARTS MANUAL — REV. #8 (01/31/14) — PAGE 27

MVH306GH—TROUBLESHOOTING

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diagnosis based on the Compactor Troubleshooting (Table 9)
information shown below. If the problem cannot be remedied,
please leave the unit just as it is and consult our company's
business office or service plant.

Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the

TROUBLESHOOTING

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Summary of Contents for Mikasa Series MVH306GH

Page 1: ...NUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL MVH306GH REVERSIBLE PLATE COMPACTOR HONDA GX270K1SMX2 G...

Page 2: ...PAGE 2 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 PROPOSITION 65 WARNING...

Page 3: ...MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 PAGE 3 NOTES...

Page 4: ...sembly 76 77 Terms and Conditions Of Sale Parts 78 MIKASA MVH306GH REVERSIBLE PLATE COMPACTOR Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety Information 6 10 Specifica...

Page 5: ...arts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard o...

Page 6: ...afety messages specifically address the level of exposure to the operator and are preceded by one of four words DANGER WARNING CAUTION or NOTICE SAFETY SYMBOLS DANGER Indicates a hazardous situation w...

Page 7: ...s etc that would constitute a hazard while the equipment is in operation NOTICE This equipment should only be operated by trained and qualified personnel 18 years of age and older Whenever necessary r...

Page 8: ...l cause injury to people and property and serious damage to the equipment or engine WARNING DO NOT place hands or fingers inside engine compartment when engine is running NEVER operate the engine with...

Page 9: ...possibility that the battery will explode DO NOT expose the battery to open flames sparks cigarettes etc The battery contains combustible gases and liquids If these gases and liquids come into contact...

Page 10: ...rting NEVER lift the equipment while the engine is running Tighten fuel tank cap securely and close fuel cock to prevent fuel from spilling Use adequate lifting cable wire or rope of sufficient streng...

Page 11: ...i e H l l a r e v O m m 5 0 8 n i 7 1 3 S D D t h g i e W g n i t a r e p O g k 6 0 3 s b l 3 7 6 s e t a l p n o i s n e t x e h t i w t h g i e W g n i t a r e p O g k 1 2 3 s b l 6 0 7 s n o i t a...

Page 12: ...RTS MANUAL REV 8 01 31 14 Figure 3 MVH306GH Reversible Plate Compactor Dimensions s n o i s n e m i D 3 e l b a T F E R S N O I S N E M I D A m c 6 4 3 1 n i 3 5 B m c 6 4 n i 8 1 C m c 6 8 n i 4 3 D...

Page 13: ...cause forward motion The engine and handlearevibrationisolatedfromthevibratingplate Theheavier the plate the more compaction force it generates ReversibleVibratory Plates Reversiblevibratoryplateshav...

Page 14: ...pward position forstowing 6 Engine This plate compactor uses a GX270K1 SMX2 gasoline engine Refer to the owner s manual for engine information and related topics 7 Belt Cover Remove this cover to gain...

Page 15: ...fuel 6 Choke Lever Used in the starting of a cold engine or in cold weather conditions The choke enriches the fuel mixture 7 Air Cleaner Prevents dirt and other debris from entering the fuel system Re...

Page 16: ...ust Particularly the bottom of the plate engine cooling air inlet Figure 6 Engine Oil Dipstick Removal 4 If the oil level is low Figure 7 fill to the edge of the oil filler holewiththerecommendedoilty...

Page 17: ...ll Checking the Air Cleaner 1 Loosen the wing nut and remove the air cleaner cover as shown in Figure 10 2 Remove the paper filter element and inspect it for signs of wear or dirt If paper filter elem...

Page 18: ...important that this sectionbereadcarefullybeforeattemptingtousethecompactor in the field RefertoFigure 4forthelocationofcontrolsandcomponents Releasing the Handle 1 Pullthehandlereleasepin Figure12 t...

Page 19: ...Engine Choke Lever Closed 6 Grasp the starter grip Figure 19 and slowly pull it out The resistancebecomesthehardestatacertainposition corre spondingtothecompressionpoint Pullthestartergripbriskly and...

Page 20: ...vethethrottleleverquickly totheSTOP position Figure 21 Travel Lever 3 To make the compactor move in the forward direction push the travel lever Figure 21 forward 4 Tomakethecompactormoveinthereversedi...

Page 21: ...r u o h 8 y r e v E g n i n e t s a F f o s s e n t h g i T s d a e r h T y a d y r e v e s r u o h 8 y r e v E d n a k c e h C l i O e n i g n E t n e m h s i n e l p e R y a d y r e v e s r u o h 8...

Page 22: ...kgapto0 028 0 031inch 0 6 0 7mm This unit has electronic ignition which requires no adjustments Figure 26 Spark Plug Gap Air Filter 1 Remove the air cleaner cover and foam filter element as shown in F...

Page 23: ...n depressed strongly with fingerbetweenshafts LooseorwornV beltsreducespower transmission efficiency causing weak compaction and reduces the life of the belt itself Figure 31 Vibrator Oil Drain and Ch...

Page 24: ...draulic system tighten bleeder plug securely 4 Re insertoilplugintohydraulicoiltankandtightensecurely Re install breather cap Figure 35 Bleeder Plug 2 Push the travel lever back and forth to drain the...

Page 25: ...g n i t i u c r i c r e s n e d n o c e c a l p e R g n i t i u c r i c t r o h s r o n e k o r b e r i w g u l p k r a p S g u l p k r a p s e v i t c e f e d e c a l p e R g n i r i w k r a p s e l...

Page 26: ...u l p k r a p s y t r i D g u l p k r a p s e c a l p e r r o n a e l C e v i t c e f e d l i o c n o i t i n g I l i o c n o i t i n g i e c a l p e R s t a e h r e v o e n i g n E r e p o r p m i e...

Page 27: ...l i o c i l u a r d y h n i n o i t a r e A e t s y s g n i s r e v e r g u l p d e e l B l i o c i l u a r d y h n i r i a e g r u P m e t s y s g n i s r e v e r n i l i o e v i s s e c x E l e v e...

Page 28: ...not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY C...

Page 29: ...14 PAGE 29 MVH 306WITH HONDA GX270K1SMX2 ENGINE 1 to 3 Units Qty P N Description 1 956100055 THROTTLE WIRE 2 070200363 V BELT 3 9807955846 SPARK PLUG 3 17210ZE2822 ELEMENT AIR CLEANER DUAL 1 17620Z0T8...

Page 30: ...ine stops NPA 1106 V BELT HDPF 5370 NPA 537 J SAE 10W 30 MOTOR OIL NPA 195 J 0PERATIONAL CAUTION Prior to OPERATION check the engine oil and fuel levels If not enough add to proper levels Warm up engi...

Page 31: ...0370 DECAL MODEL LOGO 1 4 920209620 DECAL CAUTION 1 NPA 962 5 920207480 DECAL SHELL TELLUS OIL 46 1 NPA 748 6 920204580 DECAL FULLTHROTTLE 1 NPA 458 7 920203330 DECAL EAR PROTECTION 1 DCL333 8 9202110...

Page 32: ...PAGE 32 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 VIBRATING PLATE ASSY VIBRATING PLATE ASSY...

Page 33: ...BSORBER 110X60H 4 7 020316130 NUT M16 4 8 030216400 WASHER LOCK M16 4 9 001221635 BOLT 16X35 T 4 10 001221830 BOLT 18X30 T 8 11 58407 WASHER LOCK M18 8 12 030216400 WASHER LOCK M16 4 15 939010010 SHOC...

Page 34: ...PAGE 34 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 BASE AND ENGINE ASSY BASE AND ENGINE ASSY...

Page 35: ...UST PROOF SPONGE IN 1 11 464457360 SPACER 1 12 456343340 CLUTCH ASSY CHM03 W FAN 1 13 951400110 KEY 7X7X35 1 14 952400690 WASHER 9X35X4 5 1 15 001220830 BOLT 8X30 T 1 16 030208200 WASHER LOCK M8 1 17...

Page 36: ...PAGE 36 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 MVH306GH BASE AND ENGINE ASSY CONTINUED BASE AND ENGINE ASSY CONTINUED BASE AND ENGINE ASSY...

Page 37: ...OIL DRAIN 2 45 0401140030 PLUG 1 46 464457380 DRAIN JOINT 1 47 014208020 BOLT 8X20 T 1 48 030208200 WASHER LOCK M8 1 51 464117900 GUARD HOOK 1 52 012214030 BOLT 14X30 T 4 53 030214350 WASHER LOCK M14...

Page 38: ...PAGE 38 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 VIBRATOR ASSY VIBRATOR ASSY...

Page 39: ...ROD 1 18 456010010 KNOCK PIN 10X70 1 19 464343720 GEAR DRIVEN 1 20 040006911 BEARING 6911 2 21 953010030 SEAL CAP SC72 8N 1 25 042506000 BEARING 6000ZZSG 2 26 080200100 STOP RING S 10 1 27 455435051 P...

Page 40: ...PAGE 40 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CONTROL HANDLE ASSY CONTROL HANDLE ASSY...

Page 41: ...950 SPINDLE 1 19 455010030 KNOB 1 20 939010060 SHOCK ABSORBER 1 21 020310080 NUT M10 H 6 1 22 020412070 NUT M12 H 7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120 18 1 26 011206020 BOLT 6X20 T...

Page 42: ...PAGE 42 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CONTROL HANDLE ASSY CONTROL HANDLE ASSY...

Page 43: ...VER 1 81 959403840 BAR GRIP I D 12 MM 1 82 464457420 COVER THROTTLE 1 83 464457350 ARM THROTTLE 1 84 001520820 SOCKET HEAD BOLT 8X20 T 1 85 031116260 WASHER FLAT 1 86 458460660 WASHER 16 4 35 0 6 2 87...

Page 44: ...PAGE 44 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 84 O RING SET C HAND PUMP ASSY HAND PUMP ASSY...

Page 45: ...58010080 BREATHER 1 15 001520620 SOCKET HEAD BOLT 6X20 T 1 16 050200200 O RING P 20 2 17 050200220 O RING P 22 2 19 050200180 O RING P 18 1 22 464010110 ACCUMULATOR CASE 1 S N N2418 AND BELOW 22 46401...

Page 46: ...PAGE 46 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 AIR CLEANER ASSY GX270K1SMX2 AIR CLEANER ASSY...

Page 47: ...AL 1 INCLUDES ITEM W 3 17218ZE2821 FILTER OUTER 1 5 17231ZH9820 COVER AIR CLEANER 1 6 17232891000 GROMET AIR CLEANER 1 7 17238ZE2310 COLLAR AIR CLEANER 2 8 17239ZE1000 COLLAR B AIR CLEANER 1 9 17410ZE...

Page 48: ...PAGE 48 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CAMSHAFT ASSY GX270K1SMX2 CAMSHAFT ASSY...

Page 49: ...FTER VALVE 2 5 14451ZE1013 PIBOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE2000 VALVE IN 1 8 14721ZE2000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 10 14771ZE2000 RETAINER IN VALVE SPRIN...

Page 50: ...PAGE 50 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CARBURETOR ASSY GX270K1SMX2 CARBURETOR ASSY...

Page 51: ...16173001004 PACKING CUP 1 15 16211ZE2000 INSULATOR CARBURETOR 1 16 16220ZA0702 SPACER COMP CARBURETOR 1 17 16221ZA0800 PACKING CARBURETOR 1 18 16223ZA0800 PACKING INSULATOR 1 19 16610ZE1000 CHOKE LEVE...

Page 52: ...PAGE 52 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CONTROL ASSY GX270K1SMX2 CONTROL ASSY...

Page 53: ...6574ZE1000 LEVER SPRING 1 12 16575ZE2W00 WASHER CONTROL LEVER 1 13 16576891000 HOLDER CABLE 1 15 16578ZE1000 SPACER CONTROL LEVER 1 16 16581ZE2W00 BASE COMP CONTROL 1 17 16584883300 ADJUSTING SPRING 1...

Page 54: ...PAGE 54 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CRANKCASE COVER ASSY GX270K1SMX2 CRANKCASE COVER ASSY...

Page 55: ...LUG 1 INCLUDES ITEM W 8 15625ZE1003 PACKING OIL FILLER CAP 2 9 16510ZE2000 GOVERNOR ASSY 1 INCLUDES ITEM W 10 16511ZE2000 WEIGHT GOVERNOR 2 11 16512ZE2000 HOLDER GOVERNORWEIGHT 1 12 16513ZE2000 PIN GO...

Page 56: ...PAGE 56 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CRANKSHAFT ASSY GX270K1SMX2 CRANKSHAFT ASSY...

Page 57: ...1 14 PAGE 57 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZH9000 CRANK SHAFT COMP 1 INCULDES ITEM W 9 92101080250A BOLT 8X25 1 11 90534706010 WASHER LOCK 8MM 1 12 951400110 KEY 7X7X35 1 13...

Page 58: ...PAGE 58 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CYLINDER BARREL ASSY GX270K1SMX2 CYLINDER BARREL ASSY...

Page 59: ...OVERNOR ARM 1 6 90131883000 BOLT DRAIN PLUG 2 7 90446KE1000 WASHER 8 2X17X0 8 1 9 91201890003 OIL SEAL 30X46X8 1 10 91353671004 O RING 14MM 1 11 9405010000 FLANGE NUT M10 1 12 9410912000 WASHER DRAIN...

Page 60: ...PAGE 60 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 CYLINDER HEAD ASSY GX270K1SMX2 CYLINDER HEAD ASSY...

Page 61: ...ZE2300 CLIP VALVE GUIDE 1 5 12251ZH9000 GASKET CYLINDER HEAD 1 6 12310ZE2020 COVER COMP HEAD 1 7 950051110030 TUBE 11X100 1 8 12391ZE2020 PACKING HEAD COVER 1 9 14775ZE2010 SEAT VALVE SPRING 1 11 9001...

Page 62: ...PAGE 62 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 FAN COVER ASSY GX270K1SMX2 FAN COVER ASSY...

Page 63: ...ASSY NO PART NO PART NAME QTY REMARKS 3 16731ZE2003 CLIP TUBE 1 5 19610ZE2010ZC COVER COMP FAN BLACK 1 7 19631ZE2D00 SHROUD 1 11 36100ZH7003 STOP SWITCH ASSY 1 17 90013883000 FLANGE BOLT 6X12 5 18 900...

Page 64: ...PAGE 64 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 FLYWHEEL ASSY GX270K1SMX2 FLYWHEEL ASSY...

Page 65: ...8 01 31 14 PAGE 65 FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE2000 FAN COOLING 1 4 28451ZE2W01 PULLEY STARTER 1 5 31100ZE2010 FLYWHEEL COMP 1 8 90201ZE3V00 NUT SPECIAL 16MM 1 9 90741ZE20...

Page 66: ...PAGE 66 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 FUEL TANK ASSY GX270K1SMX2 FUEL TANK ASSY...

Page 67: ...5ZE1000 JOINT FUELTANK 1 5 17510ZE2020ZD TANK COMP FUEL NH1 1 7 17620Z0T814 CAP COMP FUEL FILLER 1 INCLUDES ITEM W 9 17672ZE2W01 FUEL FILTER 1 12 91353671004 O RING 14MM 1 14 9405008000 FLANGE NUT M8...

Page 68: ...PAGE 68 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 IGNITION COIL ASSY GX270K1SMX2 IGNITION COIL ASSY...

Page 69: ...PAGE 69 IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500 ZF6 W02 COIL AY IGNITION GX390 1 4 30700 ZE1 013 CAP ASSY 1 8 31512 ZE2 000 GROMMET CORD 1 10 36101 ZE1 010 CORD STOP SWITCH 370MM 1...

Page 70: ...PAGE 70 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 MUFFLER ASSY GX270K1SMX2 MUFFLER ASSY...

Page 71: ...20ZE2W01 PROTECTOR COMP MUFFLER 1 4 18323ZE2W00 PROTECTOR EXHAUST PIPE 1 5 18330ZE2W00 PIPE EXHAUST 1 7 18333ZE3800 GASKET 1 8 18355ZE2010 ARRESTER SPARK 1 9 18381ZE2W10 GASKET MUFFLER ARRESTER 1 18 9...

Page 72: ...PAGE 72 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 PISTON ASSY GX270K1SMX2 PISTON ASSY...

Page 73: ...N ASSY NO PART NO PART NAME QTY REMARKS 1 13010ZE8601 RING SET PISTON STD 1 2 13101ZH9000 PISTON STD 1 3 13111ZE2000 PIN PISTON 1 4 13200E2010 ROD ASSY CONNECTING STD 1 INCLUDES ITEM W 5 90001E8000 BO...

Page 74: ...PAGE 74 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 GX270K1 SMX2 ENGINE RECOIL STARTER ASSY RECOIL STARTER ASSY GX270K1SMX2 RECOIL STARTER ASSY...

Page 75: ...ES ITEM W 2 28410ZE2W01ZB CASE COMP RECOIL STARTER 1 3 28421ZE2W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443...

Page 76: ...PAGE 76 MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 LABELS ASSY GX270K1SMX2 LABELS ASSY...

Page 77: ...ERATION AND PARTS MANUAL REV 8 01 31 14 PAGE 77 LABELS ASSY NO PART NO PART NAME QTY REMARKS 3 87521ZH9030 EMBLEM 1 7 87522ZH9010 RABEL GX120K1 1 10 87528ZE2810 MARK CHOKE ORANGE 1 17 87532ZH8810 LABE...

Page 78: ...h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received wit...

Page 79: ...MVH306GH PLATE COMPACTOR OPERATION AND PARTS MANUAL REV 8 01 31 14 PAGE 79 NOTES NOTES...

Page 80: ...nly and may not be considered as binding Multiquip Inc reserves the right to discontinue or change speci cations design or the information published in this publication at any time without notice and...

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