MULTIQUIP Mikasa MVH406DSZ Operation And Parts Manual Download

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OPERATION AND PARTS MANUAL

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

SERIES

MODEL MVH-406DSZ

REVERSIBLE PLATE COMPACTOR

(ROBIN D1B40T92040

D1B40T92040

DIESEL ENGINE)

Revision #2 (08/13/07)

Summary of Contents for Mikasa MVH406DSZ

Page 1: ...EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com SERIES MODEL MVH 406DSZ REVERSIBLE PLATE COMPACTOR ROBIN D1B40T92040 D1B40T92040 D1B40T92040 D1B40T92040 D1B40T92040 DIESEL ENGINE Revision 2 08 13 07 ...

Page 2: ...PAGE 2 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 MVH 406DSZ PROPOSITION 65 WARNING ...

Page 3: ...MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 PAGE 3 NOTES ...

Page 4: ...sembly 88 89 Electric Equipment Wiring Assembly 90 91 Speed Control Assembly 92 93 Terms and Conditions Of Sale Parts 94 Specifications and part numbers are subject to change without notice MIKASA MVH 406DSZ REVERSIBLE PLATE COMPACTOR Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety Message Alert Symbols 6 7 Rules for Safe Operation 8 9 Operation and Safety Decals 10...

Page 5: ...u DO NOT follow directions You CAN be INJURED if you DO NOT follow directions DANGER WARNING CAUTION Potential hazards associated with the operation of this equipment will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine exhaust gases contain poisonous carbon monoxide This gas is colorless and odorl...

Page 6: ...E ALERT SYMBOLS MVH 406 DIESEL PLASTIC TRUCK BED LINER DO NOT ADD FUEL TO COMPACTOR IF COMPACTOR IS PLACED INSIDE TRUCK BED WITH PLASTIC LINER POSSIBILITY EXISTS OF EXPLOSION OR FIRE DUE TO STATIC ELECTRICITY DANGER DIESEL MVH 406 MVH 406 ALWAYS wear approved eye and hearing protection CAUTION Sight and Hearing Hazards ALWAYS place the engine ON OFF switch in the OFF position when equipment is not...

Page 7: ...isconnection of any of these devices will void all warranties NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to coolbeforeservicingengineorgenerator HighTemperatures Allow the engine to cool before adding fuel or performing service and maintenance functions Contact with hot components can cause serious burns The engine of this reversible plate compactor requires an adeq...

Page 8: ...ays tie down the compactor during transportation by securing the compactor s guard frame with an apporiate tie down Loading and Unloading Before lifting make sure that machine parts hook and vibration insulator are not damaged and screws are not loosened or lost ALWAYSmakesurecraneorliftingdevicehasbeenproperly secured to the lifting bale of compactor NEVER lift the machine while the engine is run...

Page 9: ...N 920201580 MVH 406 OPERATIONAL CAUTION Do not move travel lever if engine stops NPA 1106 DCL333 P N 920203330 J P N 920106760 STOP RUN START V BELT HDPF 5370 P N 920211010 NPA 537 J SAE 10W 30 MOTOR OIL P N 920201950 NPA 195 J P N 920209620 0PERATIONAL CAUTION Prior to OPERATION check the engine oil and fuel levels If not enough add to proper levels Warm up engine at low speed for 3 5 minutes Ope...

Page 10: ... Z S D 6 0 4 H V M 1 e l b a T s n o i t a c i f i c e p S r o t c a p m o C e c r o F l a g u f i r t n e C g k 0 0 6 5 s b l 6 4 3 2 1 y c n e u q e r F n o i t a r b i V z H 5 6 7 m p v 0 0 6 4 d e e p S g n i l e v a r T n i m m 4 2 o t 0 n i m t f 6 7 o t 0 W x L e z i S e t a l P m c 0 5 x 0 9 n i 9 6 9 1 x 3 4 5 3 W x L s e t a l p n o i s n e t x e h t i w e z i S e t a l P m c 5 6 x 0 9 n...

Page 11: ... 2 08 13 07 MVH 406DSZ DIMENSIONS Figure 3 MVH 406DSZ Reversible Plate Compactor Dimensions S N O I S N E M I D 3 E L B A T F E R S N O I S N E M I D A m m 0 4 1 n i 2 1 5 5 B m c 0 5 n i 9 6 9 1 C m c 0 9 n i 3 5 3 D m c 1 6 1 n i 9 3 3 6 E m c 5 0 1 n i 4 3 1 4 ...

Page 12: ...he resulting vibrations cause forward motion The engine and handlearevibrationisolatedfromthevibratingplate Theheavier the plate the more compaction force it generates ReversibleVibratory Plates Reversiblevibratoryplateshavetwoeccentricweightsthatallow asmoothtransitionforforwardandreversetravel plusincreased compaction force as the result of dual weights Due to their weight and force reversible p...

Page 13: ...gine This plate compactor uses a ROBIN D1B40T92040 diesel engine Refer to the owner s manual for engine information and related topics 7 Battery Option This unit uses a 12 volt battery See maintenance of this manual for proper care of battery 8 Belt Cover Remove this cover to gain access to the V belts NEVER run the compactor without theV belt cover If the V belt cover is not installed the possibi...

Page 14: ...ebris from entering the fuel system Remove wing nut on top of air filter cannister to gain access to filter element 4 Muffler Used to reduce noise and emissions 5 Recoil Starting Handle pull rope Type of engine starting method Alternate type would be electric start ignition key MVH 406DSZ ENGINE COMPONENTS Figure 5 MVH 406DSZ Engine Components 6 Starter Motor Electric starting method 7 OilFillerCa...

Page 15: ...uired 4 Checkfasteningnutsandboltsfortightness Loosethreads may cause damage to the machine when vibrating 5 Understand the geographical features and regulations of the job site 6 Clean the compactor removing dirt and dust Particularly the bottom of the plate engine cooling air inlet Figure 6 Engine Oil Dipstick Removal 4 If the oil level is low Figure 7 fill to the edge of the oil filler holewith...

Page 16: ...tempt to refuel the compactor if the engine is hot or running DANGER MVH 406DSZ PRE INSPECTION 4 Whenaddinghydraulicoil onlyfilltothespecifiedoillevelas marked on the front of the hydraulic oil tank Figure 9 DO NOT overfill Checking the Air Cleaner 1 Tochecktheengineoillevel placethecompactoronsecure level ground with the engine stopped 2 Loosen the wing nut Figure 10 remove the air cleaner cover ...

Page 17: ...d at thistime 3 Turn the ignition key further to the right to the START position to start the engine Buzzer stops sounding and the engine starts 4 If the engine fails to start DO NOT continue to rotate the ignition key for more than 5 seconds Return the key to the RUN position and wait 10 seconds before starting again Figure 16 Starter Switch Option DONOTattempttooperatethecompactor until the Safe...

Page 18: ... 2 and 3 Figure 17 Engine Start Handle Whenstartingaunitwithanelectricstartcapability adecompressorisnotnormallyrequired However whenambienttemperatureorbatterychargerlevel islow useofadecompressorwillhelpmakethe start upeasier TRAVELING Makesuretofollowallsafetyrulesreferencedinthesafetysection of this manual before operating compactor Keep work area clearofdebrisandotherobjectsthatcouldcausedama...

Page 19: ...Emergency Shutdown 1 Forarecoilstarttypeengine movethethrottleleverquickly totheSTOP position 2 Foraelectricstarttypeengine placetheengineIGNITION switch in the OFF position MVH 406DSZ OPERATION 4 Tomakethecompactormoveinthereversedirectionpullthe travel lever Figure 21 backwards 5 Firmly grasp the compactor s hand grip the compactor will beginmovinginthedesiredpositionwhenthedirectionlever has be...

Page 20: ... l p e R l i O e n i g n E o t 0 5 y r e v e n e h t s r u o h 5 2 t s r i f r e t f A s r u o h 0 0 1 g n i n a e l C r e t l i F r i A s r u o h 0 0 1 y r e v E k c e h c e n i g n e n o s l i a t e d r o f l a u n a m e n i g n e e t a r a p e s e e S Z S D 6 0 4 H V M 5 E L B A T E N I H C A M N O I T C E P S N I M E T I N O I T A R E P O F O S R U O H g n i s s i M r o e s o o L s w e r c S y...

Page 21: ...ngitbackstrongly rotatetheoffsetwrenchclockwisesothat theV belt will come off z Checking Clutch Check the clutch simultaneously withV belt checking With belt cover removed check outer drum of the clutch for seizure and V groove for wear or damage with your eyes Clean the V groove as necessary If the shoe is worn power transmission becomes deficient and slipping will result z Replacing Clutch Remov...

Page 22: ...nclined with a sleeper or the like placed under the compaction plate on opposite side 4 After hydraulic oil has been completely drained from machine fill with 10W 30 motor oil to the appropriate safe operating level Figure 26 5 Reinstall drain plug into vibrating plate assembly Apply seal tape or Loctite 575 to thread portion of drain plug 2 Push the travel lever back and forth to drain the hydrau...

Page 23: ...moke or allow flames or sparks near the battery especially during charging of the battery Make sure hydraulic oil is at a normal safe operating level DO NOT over fill Over filling excessive oil will cause excess oil to blow out of bleeder plug 3 Loosen bleeder plug located at top of hydraulic cylinder on side of vibrator Figure 30 Air remaining in the circuit will be forced out of the bleeder plug...

Page 24: ...upplyline 2 Figure33 and insertanewfilter Figure 33 Fuel Filter MVH 406DSZ MAINTENANCE LONG TERM STORAGE When storing your compactor for long periods do the following z Run the engine at idle speed for 3 5 minutes z Stop the engine Drain the engine crankcase oil while the engine is still warm Fill engine crankcase with fresh oil z The new engine can normally be stored dry for up to one year z In v...

Page 25: ...i t c e j n i m o r f h c a t e d e n i l l e u f e h t m o r f m r a w d e t a r a p e s r o d i b r u t s i l e u f e h t f I p m u p l e u f e t e l p m o c e h t n i a r d r o e n i g n e e h t p u l e s e i d e d a r g r e t n i w h t i w l e u f e R m e t s y s y l p p u s l e u f k c i h t o o t l i o e n i g n E l i o f o e p y t t c e r r o c h t i w e s a c k n a r c e n i g n e l l i f ...

Page 26: ...o f r o f l i o c i l u a r d y h n i n o i t a r e A e t s y s g n i s r e v e r g u l p d e e l B l i o c i l u a r d y h n i r i a e g r u P m e t s y s g n i s r e v e r n i l i o e v i s s e c x E l e v e l t c e r r o c o t l l i F h s a r t h t i w d e g g o l c e v l a v r o t c e l e S e v l a v r o t c e l e s n a e l C e r u l i a f g n i r a e b n o t s i p r e d n i l y C r o f r e d ...

Page 27: ... part number at time of publication A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip Other entries will be clarified in the Remarks Column QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R AsRequired isgenerallyusedforhosesorotherparts that are sold in bulk and cut to length A blank entry generally indicate...

Page 28: ... 406DSZW ROBIN D1B40T92040 DIESEL ENGINE 1 to 3 Units Qty P N Description 2 956100060 THROTTLEWIRE 3 070200373 V BELT 3 50484100 ELEMENT ASSY 1 05088901 STARTER ROPE 3 01635210 FUEL FILTER ASSY 1 01535302 CAP FUEL TANK 1 01542702 OIL SUCTION FILTER ASSY 4 939010260 SHOCK ABSORBER 3 50404900 KEY STARTER SWITCH ...

Page 29: ...PAGE 30 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 MVH 406DSZ NAMEPLATE AND DECALS NAMEPLATE AND DECALS 1 11 9 2 8 4 7 12 10 3 5 M V H 4 0 6 14 13 6 ...

Page 30: ... DECAL MODEL LOGO 1 4 920209620 DECAL CAUTION 1 NPA 962 5 920207480 DECAL SHELL TELLUS OIL 46 1 6 920204580 DECAL FULLTHROTTLE 1 NPA 458 7 920203330 EAR PROTECTION LABEL 1 DCL 333 8 920211060 DECAL CAUTION TRAVEL LEVER 1 NPA 1106 9 PLATE SERIAL NO 1 CONTACT PARTS DEPT 10 920201580 DECAL MQ MARK 71X55 1 11 920211010 DECAL V BELT HDPF 5370 1 NPA 537 12 920106760 DECAL STOP RUN START 1 13 0732004460 ...

Page 31: ...PAGE 32 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 MVH 406DSZ VIBRATING PLATE ASSY VIBRATING PLATE ASSY ...

Page 32: ...OCK ABSORBER 110X60H 4 7 020316130 NUT M16 4 8 030216400 WASHER LOCK M16 4 9 001221635 BOLT 16X35 T 4 10 001221830 BOLT 18X30 T 8 11 030218460 WASHER LOCK M18 8 12 030216400 WASHER LOCK M16 4 15 939010010 SHOCK ABSORBER STOPPER 45 4 16 020310080 NUT M10 4 17 031110160 WASHER FLAT M10 4 18 030210250 WASHER LOCK M10 4 19 465345050 COVER VIBRATING PLATE 2 20 001220815 BOLT 8X15 T 12 21 030208200 WASH...

Page 33: ...CTOR OPERATION PARTS MANUAL REV 2 08 13 07 MVH 406DSZ BASE AND ENGINE ASSY BASE AND ENGINE ASSY 38 52 53 51 3 4 5 13 11 3 21 20 7 8 9 15 16 14 12 61 19 6 10 18 17 42 4 5 66 65 63 43 41 44 47 48 46 44 45 59 37 39 36 35 40 43 60 2 103 ...

Page 34: ... COVER 1 18 092006010 FLAT HEAD SCREW 6X10 6 19 465345110 DUST PROOF SPONGE OUT 1 20 465217000 BELT COVER OUT 1 21 001521045 SOCKET HEAD BOLT 10X45 T 4 35 458450830 RUBBER COVER GUARD FRAME 1 36 458450810 PLATE COVER 1 37 001220830 BOLT 8X30 T 1 38 030208200 WASHER LOCK M8 3 39 031108160 WASHER FLAT M8 3 40 022710809 NYLON NUT M8 3 41 2556390111 UNION 1 42 2556380103 DRAIN HOSE 1 43 0091720000 HOS...

Page 35: ...PACTOR OPERATION PARTS MANUAL REV 2 08 13 07 MVH 406DSZ VIBRATOR ASSY VIBRATOR ASSY 21 48 49 47 46 11 3 4 1 2 4 5 33 36 37 38 31 35 34 39 34 35 39 30 43 5 18 5 13 16 15 20 19 20 17 29 25 26 27 28 10 9 10 8 12 5 6 13 14 52 51 13 A ...

Page 36: ...04B 1 16 009120302 SOCKET HEAD BOLT 16X30T 2 17 456337380 PISTON ROD 1 18 456010010 KNOCK PIN 10X70 1 19 464343720 GEAR DRIVEN 1 20 040006911 BEARING 6911 2 21 953010030 SEAL CAP SC72 8N 1 25 042506000 BEARING 6000ZZSG 2 26 080200100 STOP RING S 10 1 27 455435051 PISTON 22 4D 1 28 455010070 PACKING USH 22 4X30X5 1 29 080100260 STOP RING R 26 1 30 456327130 BEARING COVER 1 31 456210636 CYLINDER L 1...

Page 37: ...PAGE 38 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 MVH 406DSZ CONTROL ASSY CONTROL ASSY ...

Page 38: ...060 SHOCK ABSORBER 60 1 21 020410060 NUT M10 H 6 1 22 020412070 NUT M12 H 7 1 23 022411635 WING NUT M16 1 25 954404230 CLAMP SA120 18 1 26 001220620 BOLT 6X20 T 1 27 030206150 WASHER LOCK M6 1 28 031106100 WASHER FLAT M6 1 29 020306050 NUT M6 1 34 501402870 HANDLE STOPPER 1 35 501402880 SPRING HANDLE 1 4X18X44 1 36 959403460 BALL GRIP 32D M10 1 37 020410060 NUT M10 H 6 1 38 456449980 RUBBER PACKIN...

Page 39: ...PAGE 40 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 MVH 406DSZ CONTROL ASSY CONTINUED CONTROL ASSY ...

Page 40: ...E LEVER 1 83 464457350 ARM THROTTLE 1 84 001520820 SOCKET HEAD BOLT 8X20 T 1 85 031116260 WASHER FLAT M16 1 86 458450660 WASHER 16 4 35 0 6 2 87 033910080 CONICAL SW 16 3X31 5X1 2 3 88 464457440 STEEL BALL D6 SUJ 1 89 464010010 DRY BUSHING LFB 1620 1 90 001220625 BOLT 6X25 T 2 91 020306050 NUT M6 2 93 464010020 ROD END M5 1 94 001520520 SOCKET HEAD BOLT 5X20 T 1 95 031105080 WASHER FLAT M5 1 96 02...

Page 41: ...PAGE 42 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 HAND PUMP ASSY MVH 406DSZ HAND PUMP ASSY ...

Page 42: ...UG 2 14 458010080 BREATHER 1 15 001520620 SOCKET HEAD BOLT 6X20 T 1 16 050200200 O RING P 20 2 17 050200220 O RING P 22 2 18 050300380 O RING S 38 1 19 050200180 O RING P 18 1 22 464010111 ACCUMULATOR CASE 1 26 050300400 O RING S 40 1 27 050200150 O RING P 15 1 28 050100400 O RING G 40 1 50 464010120 SPRING PLUG 1 51 458451630 BREATHER CAP 1 52 069904010 DUST SEAL SER 40 1 53 069901010 DUST SEAL S...

Page 43: ...N PARTS MANUAL REV 2 08 13 07 MVH 406DSZ ELECTRIC DEVICE ASSY ELECTRIC DEVICE ASSY 13 19 18 10 12 8 20 18 19 17 14 3 4 5 5 16 15 6 7 14 17 9 11 26 RED BLACK WHITE KEY SWITCH KEY SWITCH BUZZER 24 1 2 28 B OFF 1 2 CONNECTION LIST 40 44 IG ST 45 46 ...

Page 44: ...ERY 46B24L 1 9 955300490 BATTERY TERMINAL 1 10 955300470 TERMINAL COVER 1 11 955300480 BATTERY TERMINAL 1 12 955300460 TERMINAL COVER 1 13 464021020 COVER BATTERY 1 14 464457410 FIXED PLATE BATTERY COVER 2 15 001220825 BOLT 8X25 T 4 16 030208200 WASHER LOCK M8 4 17 464457390 BATTERY BOLT 2 18 022710809 NYLON NUT M8 2 19 031108160 WASHER FLAT M8 2 20 464343740 HOLDER BATTERY 1 24 465459640 WIRE COM...

Page 45: ...PAGE 46 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 SPARE PARTS KITS ASSY ELECTRIC DEVICE ASSY 1 2 3 4 ...

Page 46: ...ANUAL REV 2 08 13 07 PAGE 47 ROBIN D1B40T92040 SPARE PARTS KITS ASSY ELECTRIC DEVICE ASSY NO PART NO PART NAME QTY REMARKS 1 01679202 GASKET SET CYL HEAD 1 2 01679302 GASKET SET CRK CASE 1 3 01679400 1000H MAINTE KIT 1 4 01679510 EMERGENCY KIT 1 ...

Page 47: ...PAGE 48 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 ACCESSORIES ASSY 1 2 3 4 5 ...

Page 48: ...MANUAL REV 2 08 13 07 PAGE 49 ACCESSORIES ASSY NO PART NO PART NAME QTY REMARKS 1 01329701 ACCESSORIES KIT 1 2 01330901 TOOL SET 1 3 05110402 LABEL CHECK 1 4 05130000 LABEL STARTING 1 5 05130100 LABEL LIFTING 1 ROBIN D1B40T92040 ACCESSORIES ASSY ...

Page 49: ...PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 CRANKCASE ASSY CRANKCASE ASSY 32 33 14 15 10 11 20 19 21 31 8 7 13 9 30 30 31 5 6 4 26 5 25 24 27 29 26 36 23 37 38 21 1 17 16 19 20 22 D H SEALING AND BONDING ADHESIVES Parts not available separately ...

Page 50: ...G 8X2 1 14 50479000 OIL SEAL 45X60X8 1 15 04144401 GRUB SCREW 1 16 01342800 DIPSTICK ASSY 1 INCLUDES ITEMS W 17 04125000 SEALING RING 1 18 DIPSTICK 1 NOT SOLD SEPARATELY 19 50208500 SPRING WASHER 8 1 20 04219500 ALLEN SCREW M8X40 1 21 04144701 ENGINE BRACKET 1 22 04141500 TUBE F OIL FILTER 8 23 01542702 OIL SUCTION FILTER ASSY 8 INCLUDES ITEMS W 24 50373100 DRAIN PLG MAGNT M22 4 25 50001600 JOINT ...

Page 51: ...PAGE 52 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 CRANKSHAFT ASSY ROBIN D1B40T92040 CRANKSHAFT ASSY 3 19 21 Part not available separately ...

Page 52: ... MANUAL REV 2 08 13 07 PAGE 53 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 3 50529700 COVER 14 1 19 01896200 CRANKSHAFT ASSY 1 INCLUDES ITEMS W 20 CRANKSHAFT 1 NOT SOLD SEPARATELY 21 05306100 KEY 7X7X35 1 ROBIN D1B40T92040 CRANKSHAFT ASSY ...

Page 53: ...PAGE 54 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 CAMSHAFT ASSY ROBIN D1B40T92040 CAMSHAFT ASSY 1 7 6 6 4 5 3 9 4 10 11 12 13 14 Parts not available separately ...

Page 54: ...01326401 CAMLEVER 1 4 50123200 SHIM 5X10X0 5 2 5 01326600 FLYWEIGHT 1 6 50255300 LOCKINGWASHER 3 2 2 7 01326501 F WEIGHT HAND ST 1 8 CAMSHAFT 1 NOT SOLD SEPARATELY 9 04121700 SHIM 23X38X0 9 1 10 04112100 SHIM 23X38X1 0 1 11 04112200 SHIM 23X38X1 1 1 12 04112300 SHIM 23X38X1 2 1 13 04125100 SHIM 23X38X1 3 1 14 04125200 SHIM 23X38X1 4 1 ROBIN D1B40T92040 CAMSHAFT ASSY ...

Page 55: ...PAGE 56 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 PISTON CONROD CYLINDER ASSY ROBIN D1B40T92040 PISTON CONROD CYLINDER ASSY 6 8 4 3 1 10 12 13 11 9 Parts not available separately ...

Page 56: ...TELY 3 50482300 CIRCLIP 22X1 2 4 50527100 GUDGEON PIN 1 5 01374701 PISTON RING SET 88 1 6 50479301 0 RING 93 X 1 5 1 7 CYLINDER 1 NOT SOLD SEPARATELY 8 01679610 CYLINDER W PISTON ASSY 1 INCLUDES ITEMS W 9 01343500 CONROD ASSY 1 INCLUDES ITEMS W 10 CONROD 1 NOT SOLD SEPARATELY 11 04100500 CONRODSCREW 2 12 01679800 BIG END BEARING 1 13 01692700 BIG END BEAR US0 5 1 ROBIN D1B40T92040 PISTON CONROD CY...

Page 57: ... CYLINDER HEAD ASSY ROBIN D1B40T92040 CYLINDER HEAD ASSY 34 34 1 35 35 1 36 36 1 29 28 29 28 24 23 16 15 14 13 12 11 30 16 18 3 17 46 22 44 45 15 17 16 15 14 13 12 11 3 19 20 7 21 21 44 45 46 16 18 19 20 7 5 1 43 6 42 10 6 9 5 37 37 1 38 39 40 Parts not available separately ...

Page 58: ...99300 WASHER 10 1X24X3 2 22 50396600 HEXAGON NUT M 10 2 23 05156401 GASKET CYL HEAD 1 24 05146501 COVER F CYL HEAD 1 28 50081200 SPRING WASHER A 6 3 29 50374900 ALLEN SCREW M 6X35 3 30 04117701 LIFTING STRAP 1 31 04126100 PROTECTION HOSE 2 32 40028600 HEX NUT M10 2 34 05158903 GASKET F CYL HEAD 0 4 1 34 1 04248400 GASKET F CYL H 0 45 1 35 04248500 GASKET F CYL H 0 55 1 35 1 04248500 GASKET F CYL H...

Page 59: ...13 07 OIL PUMP AND GOVERNOR ASSY ROBIN D1B40T92040 OIL PUMP AND GOVERNOR ASSY 1 3 46 47 48 46 47 12 6 9 10 7 8 11 15 13 35 49 36 37 38 41 39 40 15 14 19 16 9 18 34 17 44 45 17 21 42 22 43 27 22 23 20 27 22 26 22 25 22 27 22 24 32 31 D H M Parts not available separately ...

Page 60: ... 2 16 01345901 LEVER 1 17 50422400 SHIM 8X14X1 2 18 01365200 GOVERNOR LEVER 1 19 50125800 DISC 8X14X0 5 1 20 05130910 GOVERNOR SPRING 1 21 05130800 STOP 1 22 05079800 INTERMEDIATE PLATE 1 23 50465300 ALLEN SCREW M3X8 2 24 50435000 ALLEN SCREW M3X12 2 25 05148600 STOP SPRING 1 26 05078900 GOV SPRING0 3 1 27 05131600 GOV SPRING0 2 1 31 50092700 CIRCLIP 7 1 32 05079301 SHAFT 1 34 50563400 TENSION SPR...

Page 61: ...RTS MANUAL REV 2 08 13 07 TIMING COVER ASSY ROBIN D1B40T92040 TIMING COVER ASSY 13 46 12 48 46 12 42 13 47 6 45 1 42 5 7 4 3 51 42 10 11 44 43 36 37 38 40 41 9 39 49 34 35 32 33 31 30 27 28 24 26 29 53 8 25 15 D E H K Parts not available separately ...

Page 62: ...V HOUSING 1 8 04148800 MAIN BEARING 1 9 50530600 GRUB SCREW M8X10 4 10 50479500 OIL SEAL 35X47X7 1 11 50400600 GRUB SCREW M 5X10 2 12 03794201 CAM FOLLOW SP 2 13 50469900 ALLEN SCREW M6X30 2 15 01346710 ROCKER LEVER ASSY 1 INCLUDES ITEMS W 16 ROCKER LEVER 1 NOT SOLD SEPARATELY 17 BUSHING ROCKER LEVER 1 NOT SOLD SEPARATELY 18 PIN ROCKER LEVER 1 NOT SOLD SEPARATELY 19 PIN ROCKER LEVER 1 NOT SOLD SEP...

Page 63: ...RTS MANUAL REV 2 08 13 07 TIMING COVER ASSY ROBIN D1B40T92040 TIMING COVER ASSY 13 46 12 48 46 12 42 13 47 6 45 1 42 5 7 4 3 51 42 10 11 44 43 36 37 38 40 41 9 39 49 34 35 32 33 31 30 27 28 24 26 29 53 8 25 15 D E H K Parts not available separately ...

Page 64: ...4 04095210 COVER 1 35 50463000 ALLEN SCREW M8X130 2 36 50162900 JOINT A8X14 2 37 50459100 JOINT A22X27 1 38 50373100 DRAIN PLG MAGNT M22 1 39 50397100 ALLEN SCREW M4X10 4 40 01351700 COVER 1 41 50329000 O RING 9 5X2 5 1 42 50095100 SPRING WASHER A8 15 43 50288800 ALLEN SCREW M8X55 11 44 50177500 ALLEN SCREW M8X40 2 45 50392900 ALLEN SCREW M8X50 2 46 03794100 WASHER 2 47 04146600 CAM FOLLOWER 1 48 ...

Page 65: ...E 66 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 BLOWER FLYWHEEL ASSY ROBIN D1B40T92040 BLOWER AND FLYWHEEL ASSY 6 1 7 3 2 8 4 12 14 10 10 11 15 13 9 Parts not available separately 11 ...

Page 66: ...W M4X20 6 4 04161502 FLYWHEEL 1 6 04155101 PLATE 1 7 50502501 ALLEN SCREW M8X35 6 8 04151100 GEAR RING 1 9 50495100 ALTERNATOR ASSY 12V 200W 1 INCLUDES ITEMS W 10 FLYWHEEL COVER 1 NOT SOLD SEPARATELY 11 ALTERNATOR 1 NOT SOLD SEPARATELY 12 50081900 SPRING WASHER A5 4 13 50547000 ALLEN SCREW M5X25 4 14 50236600 ALLEN SCREW M6X25 5 15 50081200 SPRING WASHER A6 5 ROBIN D1B40T92040 BLOWER AND FLYWHEEL ...

Page 67: ...REV 2 08 13 07 INJECTION EQUIPMENT ASSY ROBIN D1B40T92040 INJECTION EQUIPMENT ASSY 2 1 54 4 55 37 38 39 40 41 66 53 54 52 50 49 51 45 35 62 43 60 67 61 63 64 30 31 32 29 65 33 34 28 36 56 57 59 58 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 D 68 ...

Page 68: ...12 50436800 SHIM 1 20 1 13 50436900 SHIM 1 24 1 14 50437000 SHIM 1 30 1 15 50437100 SHIM 1 34 1 16 50437200 SHIM 1 40 1 17 50437300 SHIM 1 44 1 18 50437400 SHIM 1 50 1 19 50437500 SHIM 1 54 1 20 50437600 SHIM 1 60 1 21 50437700 SHIM 1 64 1 22 50437800 SHIM 1 70 1 23 50437900 SHIM 1 74 1 24 50438000 SHIM 1 80 1 25 50438100 SHIM 1 84 1 26 50438200 SHIM 1 90 1 27 50438300 SHIM 1 94 1 28 01389900 PART...

Page 69: ...REV 2 08 13 07 INJECTION EQUIPMENT ASSY ROBIN D1B40T92040 INJECTION EQUIPMENT ASSY 2 1 54 4 55 37 38 39 40 41 66 53 54 52 50 49 51 45 35 62 43 60 67 61 63 64 30 31 32 29 65 33 34 28 36 56 57 59 58 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 D 68 ...

Page 70: ...PRING FUEL INJECTOR PUMP 1 NOT SOLD SEPARATELY 47 VALVE FUEL INJECTOR PUMP 1 NOT SOLD SEPARATELY 48 BODY FUEL 1 NOT SOLD SEPARATELY 49 05180800 VALVE PLATE 1 50 50489200 O RING 17X2 1 51 05181100 DELIV VALVE HOLDER 1 52 05215000 HOSE 2 5X195 1 53 50464500 HEXSCREW A M4X16 1 54 50110800 JOINT A4X8 2 55 05129000 CONNECTING NIPPLE 1 56 04161800 HOLDING SPRING 1 57 50476000 DISC 8 1 58 50330100 O RING...

Page 71: ...LATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 RECOIL STARTER ASSY ROBIN D1B40T92040 RECOIL STARTER ASSY 22 20 6 5 8 7 9 4 2 11 15 16 21 12 1 18 17 19 14 13 D K SEALING AND BONDING ADHESIVES Not available separately ...

Page 72: ...SPRING 1 6 01569300 HOUSING F R START 1 7 50081200 SPRING WASHER A6 4 8 50062700 ALLEN SCREW M6X10 4 9 05088901 ROPE F R START 1 10 ROPE PULLEY 1 NOT SOLD SEPARATELY 11 05044901 BRAKE SPRING 1 12 05045001 BRAKE DISC 1 13 50146300 HEX SCREW M6X18 1 14 50390701 CON SPR WASHER 6 1 15 05044800 RATCHET 1 16 05061300 RETURN SPRING 1 17 50062700 ALLEN SCREW M6X10 3 18 50170900 SPRING WASHER 6 3 19 041550...

Page 73: ...OR OPERATION PARTS MANUAL REV 2 08 13 07 AIR DUCTING ASSY A ROBIN D1B40T92040 AIR DUCTING ASSY A 1 2 18 19 17 21 22 20 11 8 6 10 16 4 9 25 10 12 11 9 23 13 24 15 12 12 23 G SEALING AND BONDING ADHESIVES Parts not available separately ...

Page 74: ...50334800 RUBBER SLEEVE 1 9 50445401 FILL HEAD SCREW M4X10 4 10 50441600 WASHER 4 3 4 11 50163801 RUBBER SLEEVE 4 12 50528100 ALLEN SCREW M6X16 3 13 01345300 COOLING AIR DUCT ASSY 1 INCLUDES ITEMS W 14 AIR DUCT 1 NOT SOLD SEPARATELY 15 04144200 SEALING STRIP119MM 1 16 50495000 SCREW M6X12 1 17 50144400 HEXAGON NUT M6 2 18 50170900 SPRING WASHER 6 2 19 03354600 SPACER BUSH 2 20 01698200 COVER 1 21 5...

Page 75: ...BIN D1B40T92040 AIR DUCTING ASSY B AIR DUCTING ASSY B 12 10 1 38 31 3 39 4 8 9 12 17 10 11 6 7 10 11 10 11 29 24 36 30 28 27 23 24 24 29 16 24 16 22 26 33 34 5 21 28 28 20 17 24 32 37 34 16 17 35 16 16 16 17 13 14 F SEALING AND BONDING ADHESIVES Parts not available separately ...

Page 76: ...DISC A6 4 3 13 01661900 PARTING SHEET ASSY 1 INCLUDES ITEMS W 14 01347600 PARTING SHEET ASSY E ST NO FT 1 INCLUDES ITEMS W 15 PARTING SHEET 1 NOT SOLD SEPARATELY 16 01378300 SPACER BUSH 4 17 03575500 RUBBER SEAL RING 4 20 04215200 CLOSING COVER 1 21 50458100 STUD M6 X45 2 22 50114300 DISC 6 4 2 23 50464401 STUD M6FO X35 2 24 04042000 WASHER 6 5X22 5X1 7 26 05188600 SPACER BUSH 7X12X7 2 27 50328300...

Page 77: ...Z PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 CRANKCASE BREATHING SYSTEM ASSY CRANKCASE BREATHING SYSTEM ASSY 1 5 6 3 8 7 4 E F SEALING AND BONDING ADHESIVES H Parts not available separately ...

Page 78: ... PART NAME QTY REMARKS E 50223400 LOCTITE648 10ML 1 F 50223800 TECHNICOLL8058 0 75KG 1 H 50282501 SILICON 30ML 1 1 01885800 CRANKCASE BREATHER CP 1 INCLUDES ITEMS W 2 OIL SEPARATOR 1 NOT SOLD SEPARATELY 3 05102900 FILTER BREATHING SYSTEM 1 4 05098100 PLUG 1 5 05197200 FUEL PIPE LW 7X35 1 6 05196000 NIPPLE 1 7 01626900 SUCTION PIPE 1 8 50456800 CLAMP 1 ...

Page 79: ...UEL TANK ASSY 2 13 10 6 11 7 1 9 8 12 10 3 77 15 29 27 27 28 15 45 18 19 17 16 26 69 52 52 52 6 29 25 52 50 68 51 67 46 70 66 52 49 67 21 61 47 75 60 80 64 75 74 61 62 23 48 20 67 67 48 44 79 24 78 22 37 76 67 64 65 63 43 42 71 72 52 41 39 33 40 38 29 36 31 32 30 32 81 82 83 D Parts not available separately ...

Page 80: ... RUBBER SLEEVE 1 17 05184400 CONNECTING NIPPLE 1 18 05189700 BREATHER HOSE 1 19 05289300 FUEL HOSE 5 0X50 1 20 05175601 HOSE NIPPLE T 1 21 05215000 HOSE 2 5X195 1 22 03664210 HOSE 5X130 1 23 01534601 FUEL VENTG VALVE 1 24 05214800 FUEL HOSE 4 5X40 1 25 05284010 FUEL HOSE 3 5X160 1 26 05190900 TUBE 1 27 50120000 DISC A 6 4 4 28 01331300 SUPPORT 2 29 05110010 DISC 7 1X17 9X2 10 30 40028400 HEX NUT M...

Page 81: ...UEL TANK ASSY 2 13 10 6 11 7 1 9 8 12 10 3 77 15 29 27 27 28 15 45 18 19 17 16 26 69 52 52 52 6 29 25 52 50 68 51 67 46 70 66 52 49 67 21 61 47 75 60 80 64 75 74 61 62 23 48 20 67 67 48 44 79 24 78 22 37 76 67 64 65 63 43 42 71 72 52 41 39 33 40 38 29 36 31 32 30 32 81 82 83 D Parts not available separately ...

Page 82: ...2 62 50446900 ALLEN SCREW M4X16 2 63 05279500 SUPPORT 1 64 50501600 HEX NUT M 4 2 65 03663610 FUEL HOSE 5X330 1 66 03663610 FUEL HOSE 5X330 1 67 50570900 CLAMP 12 8 5 68 05289300 FUEL HOSE 5 0X50 1 69 05122701 HOSE NIPPLE T 1 70 03663710 FUEL HOSE 5 0 50 1 71 40021500 SEAL WIRE 0 5 0 3 1 72 40021400 LEAD SEAL 8 MM 1 74 05285400 SUPPORT 1 75 50556600 RUBBER SLEEVE 2 76 50358400 STRAP 2 77 05235601 ...

Page 83: ...PAGE 84 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 AIR FILTER ASSY AIR FILTER ASSY 7 8 5 6 3 5 16 1 6 16 17 13 9 2 10 12 37 Part not available separately ...

Page 84: ...3 05167700 SEALING STRIP 665MM 1 4 05166200 RUBBER SHELL 32MM 1 5 50095100 SPRING WASHER A8 3 6 50171500 ALLEN SCREW M 8X 25 3 7 50484100 AIR FILTER ELEMENT 1 8 50454300 KNURLED NUT M6 1 9 01637300 COVER ASSY AIR FILTER 1 INCLUDES ITEMS W 10 05158000 SEALING STRIP 1 11 COVER AIR FILTER 1 NOT AVAILABLE SEPARATELY 12 50435800 RUBBER SLEEVE 1 13 50452200 WING NUT M6 1 16 05149900 GASKET AIR FILTER 2 ...

Page 85: ...E 86 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 EXHAUST SILENCER ASSY 8 1 3 4 7 16 17 13 14 15 14 11 12 9 10 91 PARTS NOT AVAILABLE SEPARATELY EXHAUST SILENCER ASSY ...

Page 86: ...SILENCER 1 NOT SOLD SEPARATELY 3 01732701 GASKET MUFFLER 1 4 50403900 ALLEN SCREW M8X25 3 7 50474200 ALLEN SCREW M6X16 1 8 50114300 DISC 6 4 1 9 00380000 HEX SCREW M8X50 1 10 03740900 PIPE CLIP 1 11 50148100 FLAT WASHER 8 4 1 12 40028400 HEX NUT M8 1 13 01629000 PROTECT GUARD EXHAUST 1 14 50422500 CTR SUNK SCREW M6X12 2 15 50114300 DISC 6 4 1 16 50170900 SPRING WASHER 6 1 17 50177100 HEX SCREW M6X...

Page 87: ...PAGE 88 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 STARTER ALTERNATOR ASSY STARTER ALTERNATOR ASSY 5 17 28 20 1 1 2 21 27 26 17 4 3 17 16 29 2 25 23 18 3 24 19 22 ...

Page 88: ...04099100 RETAINING BRACKET 1 5 50483500 EL STARTER12V 1 0KW 1 16 50165400 ALLEN SCREW M8X16 2 17 50148100 FLAT WASHER 8 4 6 18 05100701 TENS REGULATOR 12V 1 19 01663000 SUPPORT 1 20 05182912 SUPPORT 1 21 50144400 HEXAGON NUT M6 2 22 50439500 STRAP 2 6X200 3 23 50344700 HEXAGON NUT M8 1 24 50025400 HEXSCREW M6X10 1 25 50120000 DISC A6 4 2 26 03714100 SPACER BUSH 1 27 50095100 SPRING WASHER A8 1 28 ...

Page 89: ...PAGE 90 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 ELECTRIC EQUIPMENT WIRING ASSY ELECTRIC EQUIPMENT WIRING ASSY 55 36 35 12 56 10 11 13 14 17 ...

Page 90: ...WIRING ASSY NO PART NO PART NAME QTY REMARKS 10 001220620 BOLT 6X20 T 2 11 50144500 FLATWASHER 6 4 2 12 01667001 WIRE HARNESS 1 13 50167400 STRAP 1 14 50439500 STRAP 2 6X200 4 17 50469100 OIL PRESSURE SWITCH 1 35 01574300 ELECTRICWIRE 350MM 1 36 01715300 ELECTRICWIRE 430MM 1 55 50373700 PLUG SLEEVE HOUSING 1 56 50373600 PIN TERM HOUS 6WAY 1 ...

Page 91: ...PAGE 92 MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 ROBIN D1B40T92040 SPEED CONTROL ASSY SPEED CONTROL ASSY 14 15 13 12 19 5 6 17 16 20 10 11 9 22 10 6 7 8 50 51 52 2 2 1 ...

Page 92: ...EVER 1 8 50094300 HEXAGON NUT M5 1 9 50484600 PRESSURE SPRING 1 10 50483100 CABLE CLAMP 2 2MM 2 11 50025000 HEX SCREW M 4X10 1 12 50342400 ALLEN SCREW M 8X50 1 13 50148100 FLAT WASHER 8 4 1 14 05189600 PLATE 1 15 03599600 SPACER BUSH 1 16 50328300 HEXAGON NUT VM6 1 17 50208500 SPRING WASHER 8 1 19 50423900 CTR SUNK SCREW M6X20 1 20 50380800 CTR SUNK SCREW M6X10 1 21 03292900 SPACER TUBE 1 22 05165...

Page 93: ...MVH 406DSZ PLATE COMPACTOR OPERATION PARTS MANUAL REV 2 08 13 07 PAGE 95 NOTES ...

Page 94: ... without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carson CA 90746 Fax 800 537 3927 310 537 3700 Fax 310 637 3284 Contact mq multiquip com Mayco Parts Warranty Department 800 306 2926 Fax 800 672 7877 800 421 1244 Ext 279 Fax 310 537 1173 310 537 3700 Fax 310 637 3284 310 537 3700 Ext 2...

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