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MULTIQUIP Mikasa MVC-88VGH Operations & Parts Manual Download Page 53

MVC-88VGH/VGHW PLATE COMPACTOR —  OPERATION & PARTS MANUAL — REV. #1 (05/08/06) — PAGE 53

HONDA GX160U1QMX2    ENGINE — FAN COVER ASSY.

FAN COVER ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

2

19610ZE1000ZC

COVER, FAN *NH1* (BLACK)

1

6

19611ZH8810

PLATE, SIDE (OIL ALERT)

1

10

19630ZH8000

SHROUD

1

14

34150ZH7003

ALERT UNIT, OIL

1

16

3610ZE1010

CORD, STOP SWITCH (370MM)

1

17

36100ZF6P81

SWITCH ASSY., ENGINE STOP

1

20

90013883000

BOLT, FLANGE (6 X 12) (CT200)

6

21

90022888010

BOLT, FLANGE (6 X 20) (CT200)

1

22

90601ZH7013

CLIP, HARNESS

1

25

957010600800

BOLT, FLANGE (6 X 8)

1

26

87532ZH7000

MARK, THROTTLE INDICATION

1

Summary of Contents for Mikasa MVC-88VGH

Page 1: ...ONE WAY PLATE COMPACTOR HONDA GASOLINE ENGINE Revision 1 05 08 06 OPERATION PARTS MANUAL THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our w...

Page 2: ...PAGE 2 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l MVC 88VGH VGHW PLATE COMPACTOR PROPOSITION 65WARNING...

Page 3: ...MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 PAGE 3 NOTE PAGE...

Page 4: ...ssembly 64 65 Control Assembly 66 67 Terms and Conditions Of Sale Parts 68 Multiquip MVC88VGH VGHW Plate Compactor Proposition 65 Warning 2 Table Of Contents 4 Parts Ordering Procedures 5 Safety Messa...

Page 5: ...ultiquip com To obtain an MQ Account contact your District Sales Manager for more information Order via Internet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Ord...

Page 6: ...of an MVC 88VGH VGHW Plate Compactor will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine exhaust g...

Page 7: ...UTION CAUTION Eye and Hearing Hazards CAUTION CAUTION CAUTION CAUTION CAUTION Other important messages are provided throughout this manual to help prevent damage to your equipment other property or th...

Page 8: ...never necessary replace nameplate operation and safety decals when they become difficult read ALWAYS check all the bolts on the plate compactor for tightness NEVER touch the hot exhaust manifold muffl...

Page 9: ...o know the phone numbers of the nearest ambulance doctor and fire department This information will be invaluable in the case of an emergency Loading and Unloading Crane Before lifting make sure that m...

Page 10: ...is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the machine Should any...

Page 11: ...e t a W y l n O l e d o M W H G V s r e t i l 0 3 1 t q 7 3 1 n o i t c a p m o C f O a e r A x a M r h t f q s 0 0 8 5 e n i g n E s n o i t a c i f i c e p S 2 e l b a T e n i g n E l e d o M 2 X M...

Page 12: ...to compact granular soils and asphalt The resulting vibrations cause forward motion The engine and handle are vibration isolated from the vibrating plate Frequency Speed The compactor s vibrating pla...

Page 13: ...e compactor 5 Gasoline Engine This plate compactor uses a HONDA GX160U1QMX2 engine Refer to the HONDA owner s manual for engine information and related topics 6 BeltCover Removethiscovertogainacesstot...

Page 14: ...e causing rapid engine wear Addingfueltothetankshouldbedoneonlywhen theengineisstoppedandhashadanopportunity tocooldown Intheeventofafuelspill DONOT attempt to start the engine until the fuel residue...

Page 15: ...mp on secure level ground with the engine stopped 2 Remove the filler dipstick from the engine oil filler hole Figure 3 and wipe clean Fuel Check 1 Remove the gasoline cap located on top of fuel tank...

Page 16: ...utput causing reduced compaction and premature wear of the belt 4 If theV belt becomes worn or loose replace it Figure 7 V BeltTension NEVERattempttochecktheV beltwiththeenginerunning Severeinjurycano...

Page 17: ...g a warm engine Figure 11 Choke Lever 4 Place the throttle lever Figure 12 halfway between fast andslow Figure 12 Throttle Lever 5 Grasp the starter grip Figure 13 and slowly pull it out The resistanc...

Page 18: ...d slowly return the choke lever Figure 11 to the CLOSED position If the engine has not startedrepeatsteps1through5 7 Beforethecompactorisputintooperationruntheenginefor 3 5minutes 8 Check for abnormal...

Page 19: ...S H T N O M 6 R O S R H 0 5 Y R E V E R A E Y R O S R H 0 0 1 Y R E V E S R A E Y 2 R O S R H 0 0 2 l i O e n i g n E K C E H C X E G N A H C X r e n a e l C r i A K C E H C X E G N A H C 1 X s t l o...

Page 20: ...heelementinclean engineoilandcompletelysqueezeouttheexcessoilfromthe elementbeforeinstalling N O I T C E P S N I E N I H C A M 5 E L B A T m e t I n o i t a r e p O f o s r u o H s k r a m e R k c e h...

Page 21: ...lutch and in the same manner as in removal rotate offset wrench clockwise so that theV belt goes back on Replacing the V belt Remove the upper and lower belt covers Engage an offset wrench 13 mm or th...

Page 22: ...is completely consumed Completely drain the oil from the engine crankcase and followproceduresdescribedintheHONDAengineOwner s Manual for engine storage Completely drain the compactor s hydraulic oil...

Page 23: ...r o w n o i t a l u s n i r e s n e d n o C g n i t i u c r i c r e s n e d n o c e c a l p e R g n i t i u c r i c t r o h s r o n e k o r b e r i w g u l p k r a p S g u l p k r a p s e v i t c e f...

Page 24: ...e c a l p e R y t r i d s n i f g n i l o o C s n i f g n i l o o c n a e l C s e t a u t c u l f d e e p s l a n o i t a t o R y l t c e r r o c d e t s u j d a r o n r e v o G r o n r e v o g t s u...

Page 25: ...MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 PAGE 25 NOTE PAGE...

Page 26: ...model or model number variant Indicated by XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include...

Page 27: ...WITH HONDA GX160U1QMX2 ENGINE 1 to 5 Units Qty P N Description 3 070100332 V BELT 5 0650140480 SPARK PLUG 1 28462ZH8003 ROPE RECOIL STARTER 5 17210ZE1517 ELEMENT AIR CLEANER 1 17620Z0T305 CAP FUEL TAN...

Page 28: ...PAGE 28 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l NAME PLATE AND DECALS MVC 88VGH VGHW NAME PLATE AND DECALS 1 2 11 9 3 10 7 6 6 8 5 4...

Page 29: ...1 NPA 845 4 920203060 DECAL CAUTION START ENG VIBR 1 NPA 306 5 920208350 DECAL V BELT RPF 3330 1 NPA 835 6 920201580 DECAL MQ LOGO 2 NPA 158 7 920105070 DECAL MIKASA LOGO NAME 1 NPA 507 8 920201950 DE...

Page 30: ...UAL REV 1 05 08 06 l BODY ASSY MVC 88VGH VGHW BODY ASSY 96 35 36 37 38 46 12 52 51 47 45 4849 41 42 32 33 43 32 33 31 39 23 23 24 24 21 25 25 54 54 53 54 55 55 55 56 40 56 56 57 96 97 97 95 95 93 93 9...

Page 31: ...2062600113 KEY 4 77 X 4 77 X 35 1 47 416452800 COLLAR 19 05 25 15 6 1 48 952400130 WASHER 1 49 009110004 SOCKET HEAD BOLT 5 16X24 1 51 070100332 V BELT RPF 3330 1 52 416115950 BELT COVER INSIDE 1 53 4...

Page 32: ...PAGE 32 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l VIBRATOR ASSY MVC 88VGH VGHW VIBRATOR ASSY...

Page 33: ...WASHER LOCK M16 4 66 031116260 WASHER FLAT M16 4 68 416215530 ECCENTRICROTATOR 1 69 040306211 BEARING 6211C3 2 70 416338900 CASE COVER R 1 71 416338910 CASE COVER L 1 72 416338920 BELT COVER GUARD 1...

Page 34: ...GE 34 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l MVC 88VGH VGHW SPRINKLER ASSY OPTION SPRINKLER ASSY OPTION l 122 123 123 124 121 111 120 118 118 119 112 117 116 114 113 11...

Page 35: ...14 5X30X1 6 1 113 953406390 PACKING 13X28X2 1 114 954403241 COCK PT1 4 1 115 416338930 SPRINKLING PIPE 1 116 416338940 PIPE HOLDER L 1 117 416452750 PIPE HOLDER R 1 118 001220825 FLANGE BOLT 8X25 2 1...

Page 36: ...PAGE 36 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l MVC 88VGH VGHW TRANSPORTWHEEL ASSY OPTION TRANSPORT WHEEL ASSY OPTION...

Page 37: ...7 MVC 88VGH VGHW TRANSPORTWHEEL ASSY OPTION TRANSPORT WHEEL ASSY OPTION NO PART NO PART NAME QTY REMARKS 1 416116160 WHEEL SHAFT 1 2 959404310 WHEEL 150X42 2 3 031120320 WASHER FLAT M20 2 4 025203030...

Page 38: ...PAGE 38 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l CYLINDER HEAD ASSY HONDA GX160U1QMX2 ENGINE CYLINDER HEAD ASSY 14 7 6 9 9 9 14 14 14 8 15 11 11 5 10 3 1 2 4 10 12 12...

Page 39: ...OS 1 INCLUDES ITEMS W 3 12210ZH8405 HEAD CYLINDER 1 4 12216ZE5300 CLIP VALVE GUIDE 1 5 12251ZF1800 GASKET CYLINDER HEAD 1 6 12310ZE1020 COVER HEAD 1 7 12391ZE1000 GASKET CYLINDER HEAD COVER 1 8 15721Z...

Page 40: ...AGE 40 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l CYLINDER BARREL ASSY HONDA GX160U1QMX2 ENGINE CYLINDER BARREL ASSY 13 7 3 19 19 2 15 16 1 11 11 9 9 14 17 10 12 13 8 17 18...

Page 41: ...E1000 GOVERNOR ASSY 1 7 16531ZE1000 SLIDER GOVERNOR 1 8 16541ZE1000 SHAFT GOVERNOR ARM 1 9 90131ZE1000 BOLT DRAIN PLUG 2 10 90451ZE1000 WASHER THRUST 6MM 1 11 90601ZE1000 WASHER DRAIN PLUG 10 2MM 2 12...

Page 42: ...PAGE 42 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l CRANKCASE COVER ASSY HONDA GX160U1QMX2 ENGINE CRANKCASE COVER ASSY 14 11 1 7 9 13 13 13 13 13 5 9 12 4 12...

Page 43: ...1 11300ZE1642 COVER ASSY CRANKCASE 1 INCLUDES ITEMS W 4 11381ZH8801 GASKET CASE COVER 1 5 15600ZE1003 OIL GAUGE 1 INCLUDES ITEMS W 7 15600ZG4003 CAP ASSY OIL FILLER 1 INCLUDES ITEMS W 9 15625ZE1003 G...

Page 44: ...PAGE 44 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l CRANKSHAFT ASSY HONDA GX160U1QMX2 ENGINE CRANKSHAFT ASSY...

Page 45: ...RTS MANUAL REV 1 05 08 06 PAGE 45 HONDA GX160U1QMX2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 4 13310ZE1601 CRANKSHAFT 1 13 90003ZE1000 BOLT HEX 5 16 1 14 90473842000 WAS...

Page 46: ...PAGE 46 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l PISTON RINGS ASSY HONDA GX160U1QMX2 ENGINE PISTON RINGS ASSY...

Page 47: ...TON STD 1 1 13011ZL0003 RING SET PISTON OS 0 25 1 1 13012ZL0003 RING SET PISTON OS 0 50 1 1 13013ZL0003 RING SET PISTON 0 75 1 2 13101ZH8010 PISTON STD 1 2 13102ZH8010 PISTON OS 0 25 1 2 13103ZH8010 P...

Page 48: ...PAGE 48 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l CAMSHAFT ASSY HONDA GX160U1QMX2 ENGINE CAMSHAFT ASSY 2 7 7 4 4 11 12 12 13 14 15 17 18 18 6 8 8 6 17 16 10 1 9...

Page 49: ...010 ROD PUSH 2 6 14431ZE1000 ARM VALVE ROCKER 2 7 14441ZE1010 LIFTER VALVE 2 8 14451ZE1013 PIVOT ROCKER ARM 2 9 14568ZE1000 SPRING WEIGHT RETURN 1 10 14711ZF1000 VALVE INLET 1 11 14721ZF1000 VALVE EXH...

Page 50: ...PAGE 50 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l RECOIL STARTER ASSY HONDA GX160U1QMX2 ENGINE RECOIL STARTER ASSY 13 15 12 2 11 1 14 7 4 9 6 8 10 5 5...

Page 51: ...8410ZH8003ZB CASE RECOIL STARTER 1 4 28421ZH8801 REEL RECOIL STARTER 1 5 28422ZH8801 RATCHET STARTER 2 6 28431ZH8801 PLATE FRICTION 1 7 28431ZH8801 GUIDE RATCHET 1 8 28441ZH8801 SPRING FRICTION 1 9 28...

Page 52: ...PAGE 52 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l FAN COVER ASSY HONDA GX160U1QMX2 ENGINE FAN COVER ASSY 21 22 2 17 20 6 16 10 20 20 14 25 26...

Page 53: ...ER FAN NH1 BLACK 1 6 19611ZH8810 PLATE SIDE OIL ALERT 1 10 19630ZH8000 SHROUD 1 14 34150ZH7003 ALERT UNIT OIL 1 16 3610ZE1010 CORD STOP SWITCH 370MM 1 17 36100ZF6P81 SWITCH ASSY ENGINE STOP 1 20 90013...

Page 54: ...4 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l CARBURETOR ASSY HONDA GX160U1QMX2 ENGINE CARBURETOR ASSY 15 14 17 10 38 2 2 2 2 7 8 6 4 5 3 11 31 26 27 25 28 9 34 20 13 29 12...

Page 55: ...100ZH8W51 CARBURETOR ASSY BE65B B 1 INCLUDES ITEMS W 11 16124ZE0005 SCREW THROTTLE STOP 1 12 16166ZH8W50 NOZZLE MAIN 1 13 16173001004 O RING 1 14 16211ZE1000 INSULATOR CARBURETOR 1 15 16212ZH8800 GASK...

Page 56: ...PAGE 56 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l AIR CLEANER ASSY HONDA GX160U1QMX2 ENGINE AIR CLEANER ASSY 13 7 7 8 9 6 2 3 4 10 5 10 1 12 11 11...

Page 57: ...NT AIR CLEANER 1 INCLUDES ITEMS W 3 17218ZE1507 FILTER OUTER 1 4 17230ZE1820 COVER AIR CLEANER 1 5 17232891000 GROMMET AIR CLEANER 1 6 17235ZE1831 NOISE MUFFLER 1 7 17238ZE7010 COLLAR AIR CLEANER 2 8...

Page 58: ...PAGE 58 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l MUFFLER ASSY HONDA GX160U1QMX2 ENGINE MUFFLER ASSY 19 4 7 2 9 19 15 6 16 16 19 19 23 23 23 5 22 17 27...

Page 59: ...F1H01 PROTECTOR MUFFLER 1 5 18325ZE1010 PROTECTOR LOWER 1 6 18340ZE1010 DEFLECTOR CP 1 7 18355ZE1000 ARRESTER SPARK 1 9 18381ZH8800 GASKET MUFFLER 1 15 18522ZE1000 GUIDE MUFFLER 1 16 90002ZG0003 SCREW...

Page 60: ...PAGE 60 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l FUEL TANK ASSY HONDA GX160U1QMX2 ENGINE FUELTANK ASSY 18 20 24 14 12 13 29 21 7 17 28 27 28 3 11...

Page 61: ...K FUEL NH1 BLACK 1 12 17620Z0T305 CAP FUEL FILLER 1 INCLUDES ITEMS W 13 17631Z0T812 GASKET FUEL FILLER CAP 1 14 17672ZE2W01 FILTER FUEL 1 17 90004ZH7003 BOLT FLANGE 6 X 29 1 18 90404680000 WASHER 6 5...

Page 62: ...PAGE 62 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l COOLING FAN FLYWHEEL ASSY HONDA GX160U1QMX2 ENGINE COOLING FAN FLYWHEEL ASSY 1 6 2 5 10...

Page 63: ...PAGE 63 HONDA GX160U1QMX2 ENGINE COOLING FAN FLYWHEEL ASSY FLYWHEEL ASSY NO PART NO PART NAME QTY REMARKS 1 13331357000 KEY SPECIAL WOODRUFF 25 X 18 1 2 19511ZE1000 FAN COOLING 1 5 28451ZH8001 PULLEY...

Page 64: ...PAGE 64 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l IGNITION COIL ASSY HONDA GX160U1QMX2 ENGINE IGNITION COIL ASSY...

Page 65: ...REV 1 05 08 06 PAGE 65 HONDA GX160U1QMX2 ENGINE IGNITION COIL ASSY IGNITION COIL ASSY NO PART NO PART NAME QTY REMARKS 1 30500ZE1063 COIL ASSY IGNITION 1 2 30700ZE1013 CAP ASSY 1 7 36101ZE1010 WIRE ST...

Page 66: ...PAGE 66 MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 l CONTROL ASSY HONDA GX160U1QMX2 ENGINE CONTROL ASSY 28 5 8 6 7 23 26 20 20 2 13 12 11 10 14 17 25 27 16 15 18 24 21...

Page 67: ...CONTROL 1 11 16574ZE1000 SPRING LEVER 1 12 16575ZH8000 WASHER CONTROL LEVER 1 13 16576891000 HOLDER CABLE 1 14 16578ZE1000 SPACER CONTROL LEVER 1 15 16580ZH8813 BASE CONTROL 1 16 16584883300 SPRING C...

Page 68: ...omponents f Paint chemicals andlubricants g Decalsandpaperproducts h Itemspurchasedinkits 7 Thesenderwillbenotifiedofanymaterial receivedthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days...

Page 69: ...MVC 88VGH VGHW PLATE COMPACTOR OPERATION PARTS MANUAL REV 1 05 08 06 PAGE 69 NOTE PAGE...

Page 70: ...at any time without notice and without incurring any obligations UNITED STATES Multiquip Corporate Office MQ Parts Department 18910 Wilmington Ave Tel 800 421 1244 800 427 1244 Fax 800 672 7877 Carso...

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