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PAGE 10 — HBC19B/HBC25B REBAR CUTTER • OPERATION AND PARTS MANUAL — REV. #1 (03/07/12)

OPERATION

CUTTING PROCEDURE

1. Adjust the spacing bolt according to the diameter of

the rebar being cut. Bolt must allow rebar to be flush,
at 90° to the blades.

2. Connect the electric plug from the cutter to a proper

power source (115 volts, 60 Hz).

3. Place the rebar in the rebar holder. Rebar must rest

fully within the blades. See Figure 2. Position the
protector over the surface to be cut.

4. Tighten the spacing bolt and jam nut to hold the rebar

in place.

5. Squeeze the ON/OFF switch to start cutting the rebar.

Keep holding the ON/OFF switch until the cuting rod
completes cutting cycle. Do not attempt to partially cut
through the diameter of the rebar. This will cause
damage to the blades and cause the rebar to fly out.

6. At the end of the cutting cycle, release the ON/OFF

switch. The cutter rod will retract automatically.

7. If cutter reaches 158° F or higher, stop cutting operation

and allow machine to cool before using again.

8. Periodically inspect oil level and electric motor brushes.

Refer to Maintenance section for details.

 

   WARNING

Make sure that the bar is resting fully within the blades
and protector is in the upright  position. If the rebar is
not properly set, the cutting piece or fragments of the
rebar may scatter as soon as rebar is cut and the cutter
can also be damaged

.

Figure 2. Rebar Placement

   CAUTION

NEVER

 use worn or damaged blades. Replace

immediately before using cutter again.

 

   WARNING

Replace damaged (broken and cracked edge) or
deformed cutter as soon as possible. Damaged cutter
could cause the rebar to be get out of place or cracked
during cutting. This may cause a serious accident. Do
not cut rebar that is less than 8 inches (200 mm) in
length asthis may cause rebar to fly off and result to
personal injury.

RETURN VALVE OPERATION

The return valve is used when the cutter blade jams and
stops during cutting of the rebar.

1. Rotate the return valve half a turn in the

counterclockwise direction with the  allen wrench (no. 4)
supplied with the unit. See Figure 3 for location.

 

   WARNING

Do not cut rebar when it is not properly supported by
the spacing bolt or if the spacing bolt is not properly
adjusted. When cutting, hold the rebar on the spacing
bolt side as shown below. If not, the cut piece may fly
off and cause serious injury to the operator or
bystanders.

 

   WARNING

Keep hands and face away from the blades
and other rotating or sliding parts during
operation.

Summary of Contents for HBC19B

Page 1: ...SAFETY AND OPERATIONS INSTRUCTIONS FROM PLEASE READ THIS INFORMATION CARFULLY PRIOR TO OPERATING EQUIPMENT...

Page 2: ...INJURED if you DO NOT follow these directions WARNING You CAN be KILLED or SERIOUSLY INJURED if you DO NOT follow these directions CAUTION You CAN be INJURED if you DO NOT follow these directions HAZ...

Page 3: ...sons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVER operate this equ...

Page 4: ...s pipes radiators ranges and refrigerators There is an increased risk of electrical shock if your body is grounded DO NOT expose the hydraulic power unit to rain or wet conditions Water entering the p...

Page 5: ...65 kg mm2 No 6 Size 3 4 in 19 mm No 8 Size 1 in 25 mm Cutting Speed 2 5 sec 3 5 sec Rated Power 1330 W 1430 W Amps 11 A 13 A Power Source 115 V single phase AC 115 V single phase AC Weight 27 lb 12 25...

Page 6: ...s a built in hydraulic pump with innovative magnetic particle filtering All parts are machined to tight tolerances for maximum performance At approximately 27 to 49 pounds the cutter is easily car rie...

Page 7: ...Protector Covers the rebar while cutting to prevent rebar fragments from flying out 5 ON OFF Switch Starts the cutting of the rebar when the trigger switch is squeezed When released cutting is stoppe...

Page 8: ...the bar is resting fully within the blades and protector is in the upright position If the rebar is not properly set the cutting piece or fragments of the rebar may scatter as soon as rebar is cut and...

Page 9: ...Make sure that the power plug is not connected to the power source 2 For the HBC19B remove the 2 bolts holding the cover using a 4mm allen head wrench then remove the cover to access the two carbon br...

Page 10: ...resent 4 Overfill with oil again 5 Replace bolt in fill port and wipe off any excess oil 6 Connect the cutter power cord to the power source Place a 3 16 inch diameter steel rod in bar holder Squeeze...

Page 11: ...r e p o r p m I e v l a v e v l a v d n a r e d n i l y c e c a l p e R g n i k c a p r e b b u r r e d n i l y c n e k o r B g n i k c a p r e b b u r e c a l p e R g n i k a e l s i l i O k c a s r...

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