MULTIQUIP GLW-180H Parts And Operation Manual Download

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MULTIQUIP

PARTS AND OPERATION MANUAL

Model GLW-180H

D.C. WELDER

A.C. GENERATOR

MULTIQUIP INC.....

PARTS DEPARTMENT:

18910 WILMINGTON AVE.

800-427-1244

CARSON, CALIFORNIA 90746 FAX: 800-672-7877
310-537-3700

SERVICE DEPARTMENT/TECHNICAL ASSISTANCE:

800-421-1244

800-478-1244

FAX: 310-537-3927

FAX: 310-631-5032

E-mail:[email protected]

•

www:multiquip.com

Atlanta • Boise • Dallas • Houston • Newark
Montreal, Canada • Manchester, UK
Rio De Janiero, Brazil • Guadalajara, Mexico

Revision #5 (03/14/05)

TIQUIP INC

Summary of Contents for GLW-180H

Page 1: ...N CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 421 1244 800 478 1244 FAX 310 537 3927 FAX 310 631 5032 E mail mq multiquip com www multiquip com Atlanta B...

Page 2: ...ELDER PARTS OPERATION MANUAL REV 5 03 14 05 WARNING Proposition 65 Warning CALIFORNIA This product contains or produces chemicals known to the State of California to cause cancer and birth defects or...

Page 3: ...AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SERVICE DEPARTMENT TECHNICAL ASSISTANCE 800 478 1244 or 310 537 3700 FAX 310 537 42...

Page 4: ...es In Remarks Column 28 Suggested Spare Parts 29 Generator Assembly 30 31 Control Box Assembly 32 33 Control Box Assembly 34 35 Pipe Frame Assembly 36 37 Muffler Assembly 38 39 Nameplate and Decals 40...

Page 5: ...ms ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Dealer account numb...

Page 6: ...generator and may cause injury to people NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing generator Provide adequate ventilation when operating the...

Page 7: ...Decals The GLW 180H portable generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as...

Page 8: ...5 r o t a r e n e G e l c y C 0 6 r o t a n r e t l A e p y T d l e i F g n i v l o v e R e p y T s s e l h s u r B e l o p 2 t u p t u O x a M s t t a W 0 0 5 4 s u o u n i t n o c t u p t u O d e t...

Page 9: ...oltage 19 22 VAC is then sent to the control box that contains three rectifying diodes z Excitation diode 1 z Battery diode 2 z Slow Down diode 3 The AC voltage will pass through the excitation diode...

Page 10: ...PAGE 10 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H CONTROLS AND INDICATORS Figure 1 Controls and Indicators...

Page 11: ...enerator place this switch in the down position OFF 7 Current Regulator Use this dial to adjust the welder s output to the desired setting 8 Idle Control Switch This unit is provided with an automatic...

Page 12: ...e the danger of deadly carbon monoxide GLWs Remember that exhaust fumes from any GLWsoline engine are very poisonous if discharged in a closed room but harmless if allowed to mix with the outside air...

Page 13: ...GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 PAGE 13 GLW 180H INSTALLATION Grounding Figure 3 Generator Ground Rod Application...

Page 14: ...n prior to starting the engine Extension Cable Whenelectricpoweristobeprovidedtovarioustoolsorloadsat some distance from the generator extension cords are normally used Cables should be sized to allow...

Page 15: ...ine DO NOT fill the tank beyond capacity Pay attention to the fuel tank capacity when replenishing fuel Refer to the fuel tank capacity listed on page 8 Specification Table 1 The fuel tank cap must be...

Page 16: ...nning wattage for your load multiply the running wattage as indicated by steps 1 2 and 3 below 1 INCANDESCENT LOADS Lights heaters and similar appliances Total the running wattage and multiply by 1 Ex...

Page 17: ...FF down position and check the voltage by referring to the voltmeter on the control box CAUTION CAUTION CAUTION CAUTION CAUTION 1 Checkthegeneratorforabnormalnoiseandsmells Then connect the load to th...

Page 18: ...WELDER OPERATING INSTRUCTIONS s n o i t a c i l p p A g n i d l e W 4 e l b a T Y T I R A L O P D O H T E M G N I D L E W S N O I T A C I L P P A L A C I P Y T y t i r a l o P t h g i a r t S l a t e...

Page 19: ...egulator Range Switches 3 Set the current range control switch Figure 7 to either low or high DO NOT change the position of this switch while welding Welding Cables The required cable welding size is...

Page 20: ...eaner element std or heavy duty types and wash in kerosene or liquid detergent and hot water Wrap foam element in a cloth and squeeze dry Wipe heavy duty paper element dry with toweling Saturate eleme...

Page 21: ...tely drain the oil from the crankcase and refill with fresh oil z Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil z Slowly rotate the engine...

Page 22: ...PAGE 22 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H WIRING DIAGRAM GENERATOR ENGINE GENERATOR ENGINE...

Page 23: ...e k o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d A s k n i l b p m...

Page 24: ...l p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W g n o...

Page 25: ...r B 1 B C e c a l p e r r o k c e h C n o i t c n u f l a m h c t i w s r e w o p l l u F t i u c r i c h c t i w s r e w o p l l u f d n a h c t i w s r e w o p l l u f k c e h C h g i h o o t t u p...

Page 26: ...Y S M E L B O R P E L B I S S O P N O I T U L O S G N I C R A o N s e r i w d e t c e n n o c s i d r o e s o o L y r a s s e c e n f i e c a l p e r s e r i w k c e h c y l l a u s i V r o t a r e n...

Page 27: ...GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 PAGE 27 NOTE PAGE...

Page 28: ...ve where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items...

Page 29: ...LEVEL SWITCH 1 15600735700 DIPSTICK 1 28400ZEZW01ZB RECOIL STARTER 5 17211899000 ELEMENT AIR 1 16100ZEZF00 CARBURETOR ASSY 1 16950ZB4015 FUEL COCK ASSY 2 0810107103 FUEL FILTER 2 0810106004 CAP FUEL...

Page 30: ...PAGE 30 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H GENERATOR ASSY GENERATOR ASSY...

Page 31: ...0012308025 HEX HEAD BOLT 4 8 7851315402 END BRACKET 1 9 D2137000103 FIELD ASSY EXCITER 1 10 0017106025 HEX HEAD BOLT 4 11 1961324003 GROMMET 1 12 1971336004 COVER 1 13 7911316004 SET BOLT STATOR 4 14...

Page 32: ...PAGE 32 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H CONTROL BOX ASSY CONTROL BOX ASSY...

Page 33: ...71880003 AC REACTOR 1 L1 11 0017106016 HEX HEAD BOLT 4 12 1971811404 HEAT INSULATOR PANEL 1 13 0017105016 HEX HEAD BOLT 2 14 0801831204A OUT PUT TERMINAL 2 15 0801880004 INSULATORWASHER 2 16 003951000...

Page 34: ...PAGE 34 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H CONTROL BOX ASSY CONTROL BOX ASSY...

Page 35: ...0601805306 CIRCUIT BREAKER 1 CB KM51 40A 37 3011816004 CIRCUIT BREAKER BRACKET 1 38 0027104010 MACHINE SCREW 2 39 0601812597 RECEPTACLE 1 CON2 5 20R 40 0601811031 RECEPTACLE 1 CON1 L5 30R REPL 0601811...

Page 36: ...PAGE 36 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H PIPE FRAME ASSY PIPE FRAME ASSY...

Page 37: ...15455103 COVER 1 10 7855455003 COVER 1 11 0017106016 HEX HEAD BOLT 6 12 1975401304 STOPPER 1 13 0017106016 HEX HEAD BOLT 2 14 1975511002 TEAL MINT GREEN FUEL TANK 1 14 1975511002MQ0 ORANGE RED FUELTAN...

Page 38: ...PAGE 38 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H MUFFLER ASSY MUFFLER ASSY...

Page 39: ...355ZB4630 SPARK ARRESTOR 1 0602313060 6 90183671003 TAPPING SCREW 1 0602322060 7 0017106012 HEX HEAD BOLT 5 8 18333ZB4800 GLWSKET 1 0602320175 9 957000802000 HEX HEAD BOLT 2 0602322061 10 7855469004 B...

Page 40: ...PAGE 40 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 GLW 180H NAMEPLATE ASSY NAMEPLATE ASSY...

Page 41: ...1 S 1123 2 1980680004 DECAL FUEL COCK 1 S 3704 3 7900638204 DECAL OPERATING INSTRUCTIONS 1 S 4607 4 TBD DECAL CURRENTRANGE CONTROL 1 5 TBD DECAL MQ GLW 180 1 6 0820610804 DECAL CAUTION 1 DSC01 7 08206...

Page 42: ...PAGE 42 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX240K1 ENGINE CYLINDER HEAD HONDA GX340K1 ENGINE CYLINDER HEAD CYLINDER HEAD ASSY...

Page 43: ...ZE3W00 GLWSKET CYLINDER HEAD 1 6 12310ZE2010 COVER COMP HEAD 1 7 12391ZE2010 PACKING HEAD COVER 1 8 18330ZE3700 PIPE EX 1 9 18333ZE3800 GLWSKET EX PIPE 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE370...

Page 44: ...PAGE 44 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE RECOIL STARTER RECOIL STARTER ASSY...

Page 45: ...01ZB CASE COMP RECOIL STARTER 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET...

Page 46: ...PAGE 46 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE FAN COVER FAN COVER ASSY...

Page 47: ...AL REV 5 03 14 05 PAGE 47 HONDA GX340K1 ENGINE FAN COVER FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 19610ZE3700ZB COVER COMP FAN 1 2 19631ZE3W00 SHROUD 1 3 81329567020 GROMMET DRAIN HOLE 1 4 90...

Page 48: ...PAGE 48 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CAMSHAFT VALVES CAMSHAFT VALVES ASSY...

Page 49: ...0 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1003 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE IN 1 8 14721ZE3000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 1...

Page 50: ...PAGE 50 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE PISTON RINGS PISTON RINGS ASSY...

Page 51: ...SET PISTON 0 25 1 13012ZE3003 RING SET PISTON 0 50 1 13013ZE3003 RING SET PISTON 0 75 1 2 13101ZE3W00 PISTON STD 1 13102ZE3W00 PISTON 0 25 1 13103ZE3W00 PISTON 0 50 1 13104ZE3W00 PISTON 0 75 1 3 1311...

Page 52: ...PAGE 52 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE AIR CLEANER AIR CLEANER ASSY...

Page 53: ...7211899000 ELEMENT AIR CLEANER 1 3 17212ZB4003 SEPARATOR AIR CLEANER 1 4 17220ZB4003 CASE COMP AIR CLEANER 1 5 17222ZC2000 STAY AIR CLEANER 1 6 17231899000 COVER COMP AIR CLEANER 1 7 17235899000 CLIP...

Page 54: ...PAGE 54 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CYLINDER BARREL CYLINDER BARREL ASSY RECOIL STARTER...

Page 55: ...SY CYLINDER 1 2 15510ZE2043 SWITCH ASSY OIL LEVEL 1 3 16541ZE3000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201ZE3004...

Page 56: ...PAGE 56 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CYLINDER BARREL ASSY CYLINDER BARREL ASSY ELECTRIC START...

Page 57: ...OIL LEVEL 1 3 16541ZE3000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201ZE300 OIL SEAL 1 8 91203952771 OIL SEAL 1 9 91...

Page 58: ...PAGE 58 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CRANKCASE COVER GOVERNOR ASSY CRANKCASE COVER GOVERNOR ASSY...

Page 59: ...10 PACKING OIL FILLER CAP 1 6 15625ZE1000 PACKING OIL FILLER CAP 1 7 16510ZE3000 GOVERNORASSY 1 8 16511ZE8000 WEIGHT GOVERNOR 3 9 16512ZE3000 HOLDER GOVERNORWEIGHT 1 10 16513ZE2000 PIN GOVERNORWEIGHT...

Page 60: ...PAGE 60 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE FLYWHEEL FAN ASSY FLYWHEEL FAN ASSY...

Page 61: ...4 05 PAGE 61 FLYWHEEL FAN ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 2 28451ZE3W01 PULLEY STARTER 1 3 31100ZE3721 FLYWHEEL COMP 1 4 90201ZE3790 NUT SPECIAL 16 MM 1 5 90741ZE2000...

Page 62: ...PAGE 62 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE COIL ASSY COIL ASSY...

Page 63: ...TION 1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSO 1 3 31510ZE1811 COIL ASSY LAMP 12V 25W 1 4 31511ZE3000 CLAMP WIRE 1 5 31512ZE2000 GROMMET CORD 1 6 36101ZE3800 CORD STOP SWITCH 1 7 36103ZE1000 HOLDER STO...

Page 64: ...PAGE 64 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY...

Page 65: ...5 CRANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE3701 CRANKSHAFT COMP 1 INCLUDES ITEMS W 2 13351ZE3010 WEIGHT BALANCER 1 3 13352ZE3310 GEAR BALANCER DRIVE 1 4 14311ZE3310 GEAR TIMING 1 5 96...

Page 66: ...PAGE 66 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE ELECTRIC STARTER ASSY ELECTRIC STARTER ASSY...

Page 67: ...ET CENTER 1 6 31212ZE3003 BRAKET FR 1 7 31213ZE2003 GEAR DRIVE DINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE COMP 1 10 31219ZE2003 SPRING BRUSH RETURN 4 11 31222ZE3791 GEAR REDUCTION 1 12 31231ZE2...

Page 68: ...PAGE 68 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE GOVERNOR CONTROLS ASSY GOVERNOR CONTROLS ASSY...

Page 69: ...ME QTY REMARKS 1 16550ZE3700 ARM GOVERNOR 1 2 16555ZE3000 ROD GOVERNOR 1 3 16561ZE3000 SPRING GOVERNOR 1 4 16562ZE3700 SPRING THROTTLE RETURN 1 5 16570ZE3700 CONTROL ASSY 1 INCLUDES ITEMS W 6 16584883...

Page 70: ...PAGE 70 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 71: ...SOLENIOD 1 18 16262ZE2711 LEVER CHOKE 1 19 16263ZA0000 JOINT ROD 1 20 16264ZE2701 ROD CHOKE 1 21 16265ZE2721 STOPER CHOKE ROD 1 22 16268ZE2721 SPRING MANUAL CHOKE 1 23 16269ZA0800 PACKING AIR CLEANER...

Page 72: ...PAGE 72 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE SOLENOID ASSY SOLENOID ASSY...

Page 73: ...03 14 05 PAGE 73 SOLENOID ASSY NO PART NO PART NAME QTY REMARKS 1 16268893000 SPRING CHOKE RETURN 1 2 17850ZD1E30 LEVER COMP THROTTLE 1 3 36160ZB4003 SOLENOID ASSY 1 4 93500050080A SCREW PAN 2 5 90013...

Page 74: ...PAGE 74 GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 HONDA GX340K1 ENGINE FUEL COCK ASSY FUEL COCK ASSY...

Page 75: ...NO PART NAME QTY REMARKS 1 16173001004 PACKING FUEL STRAINER CUP 1 2 16950ZB4015 COCK ASSY FUEL 1 INCLUDES ITEMS W 3 16952ZB4005 SCREEN FUEL STRAINER 1 4 16958397771 O RING 1 5 16959471831 FILTER CUP...

Page 76: ...Multiquip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed andinnoeventshallMultiquipbeliableforloss of profit or good will or for any...

Page 77: ...GLW 180H A C GENERATOR WELDER PARTS OPERATION MANUAL REV 5 03 14 05 PAGE 77 TERMS AND CONDITIONS OF SALE PARTS NOTE PAGE...

Page 78: ...Guadalajara MX Manufactured for MULTIQUIP INC by DENYO MANUFACTURING CO JAPAN HERE S HOW TO GET HELP PLEASE HAVE THE MODEL AND SERIAL NUMBER ON HANDWHEN CALLING PARTS DEPARTMENT 800 427 1244 or 310 53...

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