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MULTIQUIP GA6HZR, Parts And Operation Manual

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MULTIQUIP GA6HZR Parts And Operation Manual Download Page 22

PAGE 22 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)

GA-6HZR — TROUBLESHOOTING (GENERATOR)

Practically all generator breakdowns can be prevented by
proper handling and maintenance inspections, but in the event
of a breakdown, please take a remedial action following the

diagnosis based on the Generator Troubleshooting (Table 6)
information shown below and on the preceding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.

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Summary of Contents for GA6HZR

Page 1: ...UAL THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www multiquip com MODEL GA6HZR PORTABLE GENERATOR HONDA GX340 GASOLINE ENGI...

Page 2: ...PAGE 2 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 PROPOSITION 65WARNING...

Page 3: ...GA 6HZR A C GENERATOR OPERATION AND PARTS MANUAL REV 3 03 30 11 PAGE 3 NOTE PAGE...

Page 4: ...60 61 Carburetor Assembly 62 63 Solenoid Assembly 64 65 Fuel Cock Assembly 66 67 Terms and Conditions Of Sale Parts 68 GA6HZR Portable 60 Hz Generator Here s How To Get Help 2 Table Of Contents 3 Par...

Page 5: ...r Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standar...

Page 6: ...r and may cause injury to people NEVER touch the hot exhaust manifold muffler or cylinder Allow these parts to cool before servicing generator Provide adequate ventilation when operating the generator...

Page 7: ...cals The GA 6HZR portable generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as th...

Page 8: ......

Page 9: ...Power Switch Operation Switch Excitation System AllGA seriesgeneratorsuseamagnetattachedtoaflywheel to produce AC voltage from a lamp coil beneath the flywheel As the magnet passes the coil it produc...

Page 10: ...7 RECEPTACLE 120V 8 FULL POWER SWITCH 9 10 DIPSTICK 11 OIL DRAIN PLUG 12 13 FUEL TANK 14 CIRCUIT BREAKER GFCI RECEPTACLE 120V STARTER GRIP CONTROL BOX 15 MUFFLER PARTS NAME L W H 27 IN 680 MM 120V 24...

Page 11: ...on when operating the generator inside confined areas The engine exhaust contains noxious elements Indoor Installation Exhaust gases from gasoline engines are extremely poisonous Whenever an engine is...

Page 12: ...lectricpoweristobeprovidedtovarioustoolsorloadsat some distance from the generator extension cords are normally used Cables should be sized to allow for distance in length and amperage so that the vol...

Page 13: ...clean and fresh unleaded gasoline Do not fill the tank beyond capacity Pay attention to the fuel tank capacity when replenishing fuel Refer to the fuel tank capacity listed on page 8 Specification Tab...

Page 14: ...d reduced fuel consumption The automatic idle control automatically engages under a no load condition With the automatic idle control switched ON the engine revolutions will automatically drop to abou...

Page 15: ...ng wattage for your load multiply the running wattage as indicated by steps 1 2 and 3 below 1 INCANDESCENT LOADS Lights heaters and similar appliances Total the running wattage and multiply by 1 Examp...

Page 16: ...down position and check the voltage by referring to the voltmeter on the control box CAUTION CAUTION CAUTION CAUTION CAUTION 1 Checkthegeneratorforabnormalnoiseandsmells Then connect the load to the...

Page 17: ...eaner element std or heavy duty types and wash in kerosene or liquid detergent and hot water Wrap foam element in a cloth and squeeze dry Wipe heavy duty paper element dry with toweling Saturate eleme...

Page 18: ...y drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly rotate the engine a few...

Page 19: ...GA 6HZR A C GENERATOR OPERATION AND PARTS MANUAL REV 3 03 30 11 PAGE 19 GA 6HZR WIRING DIAGRAM...

Page 20: ...r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d d A s k n i l b p m a l m...

Page 21: ...p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W y t i s...

Page 22: ...B C r o 1 B C e c a l p e r r o k c e h C n o i t c n u f l a m h c t i w s r e w o p l l u F t i u c r i c h c t i w s r e w o p l l u f d n a h c t i w s r e w o p l l u f k c e h C h g i h o o t t...

Page 23: ...e r r o k c e h C e c i v e d l o r t n o c e l d i e v i t c e f e D e c i v e d l o r t n o c e l d i e c a l p e r r o k c e h C d i o n e l o s e v i t c e f e D e c i v e d l o r t n o c e l d i...

Page 24: ...not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY C...

Page 25: ...0735700 DIPSTICK 1 28400ZEZW01ZB RECOIL STARTER 5 17211899000 ELEMENT AIR 1 16100ZEZF00 CARBURETOR ASSY 1 16950ZB4015 FUEL COCK ASSY 5 0810107103 FUEL FILTER 2 0810106004 CAP FUEL TANK 2 0601805327 CI...

Page 26: ...PAGE 26 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 GA 6HZR GENERATOR ASSY GENERATOR ASSY...

Page 27: ...2 1 3 0071706304 BEARING 1 2 7901017004 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 0040010000 SPRING WASHER 1 5 7901348603 ARMATURE ASS Y 1 6 79013A15502 END BRACKET 1 7 7871315022 END BRAC...

Page 28: ...PAGE 28 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 GA 6HZR CONTROL BOX ASSY CONTROL BOX ASSY...

Page 29: ...17004 BRACKET CIRCUIT BREAKER 1 10 0027104010 MACHINE SCREW 2 11 0601812597 RECEPTACLE5 20R GF5352 GFCI 1 REPLACES P N 0601817004 12 0601811035 RECEPTACLE L5 30R 125V 30A 1 13 0601811032 RECEPTACLE L6...

Page 30: ...PAGE 30 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 GA 6HZR PIPE FRAME ASSY PIPE FRAME ASSY...

Page 31: ...T 2 10 0017108040 HEX HEAD BOLT 2 0207008000 HEX NUT 2 11 7915455103 COVER 1 12 7915455003 COVER 1 13 0017106016 HEX HEAD BOLT 6 14 7915456004 STOPPER 1 15 0017106016 HEX HEAD BOLT 2 16 7905512002 FUE...

Page 32: ...PAGE 32 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 GA 6HZR MUFFLER ASSY MUFFLER ASSY...

Page 33: ...ACES P N 0602302003 5 18355ZB4630 ARRESTER SPARK 1 REPLACES P N 0602313060 6 90183671003 TAPPING SCREW 1 REPLACES P N 0602322060 7 0017106012 HEX HEAD BOLT 5 8 18333ZB4800 GASKET 1 REPLACES P N 060232...

Page 34: ...PAGE 34 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 GA 6HZR NAMEPLATE ASSY NAMEPLATE ASSY...

Page 35: ...S 1123 2 1980680004 DECAL FUEL COCK 1 S 3704 3 7900638004 DECAL OPERATING INSTRUCTIONS 1 S 4605 4 7900501222 DECAL MQ GA 6HZR 1 5 7900681202 DECAL MQ 6000 1 S 4499 6 0820610304 DECAL CAUTION 1 7 08206...

Page 36: ...PAGE 36 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX240K1 ENGINE CYLINDER HEAD HONDA GX340K1EDN2 ENGINE CYLINDER HEAD CYLINDER HEAD ASSY...

Page 37: ...W00 GASKET CYLINDER HEAD 1 6 12310ZE2010 COVER COMP HEAD 1 7 12391ZE2010 PACKING HEAD COVER 1 8 18330ZE3700 PIPE EX 1 9 18333ZE3800 GASKET EX PIPE 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZE3700 BOL...

Page 38: ...PAGE 38 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE RECOIL STARTER RECOIL STARTER ASSY...

Page 39: ...01ZB CASE COMP RECOIL STARTER 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET...

Page 40: ...PAGE 40 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE FAN COVER FAN COVER ASSY...

Page 41: ...EV 3 03 30 11 PAGE 41 HONDA GX340K1EDN2 ENGINE FAN COVER FAN COVER ASSY NO PART NO PART NAME QTY REMARKS 1 19610ZE3700ZB COVER COMP FAN 1 2 19631ZE3W00 SHROUD 1 3 81329567020 GROMMET DRAIN HOLE 1 4 90...

Page 42: ...PAGE 42 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE CAMSHAFT VALVES CAMSHAFT VALVES ASSY...

Page 43: ...0 ARM VALVE ROCKER 2 4 14441ZE2000 LIFTER VALVE 2 5 14451ZE1003 PIVOT ROCKER ARM 2 6 14568ZE1000 SPRING WEIGHT RETURN 1 7 14711ZE3000 VALVE IN 1 8 14721ZE3000 VALVE EX 1 9 14751ZE2003 SPRING VALVE 2 1...

Page 44: ...PAGE 44 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE PISTON RINGS PISTON RINGS ASSY...

Page 45: ...PISTON 0 25 1 13012ZE3003 RING SET PISTON 0 50 1 13013ZE3003 RING SET PISTON 0 75 1 2 13101ZE3W00 PISTON STD 1 13102ZE3W00 PISTON 0 25 1 13103ZE3W00 PISTON 0 50 1 13104ZE3W00 PISTON 0 75 1 3 13111ZF6...

Page 46: ...PAGE 46 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE AIR CLEANER AIR CLEANER ASSY...

Page 47: ...7211899000 ELEMENT AIR CLEANER 1 3 17212ZB4003 SEPARATOR AIR CLEANER 1 4 17220ZB4003 CASE COMP AIR CLEANER 1 5 17222ZC2000 STAY AIR CLEANER 1 6 17231899000 COVER COMP AIR CLEANER 1 7 17235899000 CLIP...

Page 48: ...PAGE 48 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE CYLINDER BARREL CYLINDER BARREL ASSY RECOIL STARTER...

Page 49: ...SY CYLINDER 1 2 15510ZE2043 SWITCH ASSY OIL LEVEL 1 3 16541ZE3000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201ZE3004...

Page 50: ...PAGE 50 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE CYLINDER BARREL CYLINDER BARREL ASSY ELECTRIC START...

Page 51: ...OIL LEVEL 1 3 16541ZE3000 SHAFT GOVERNOR ARM 1 4 90131883000 BOLT DRAIN PLUG 2 5 90446KE1000 WASHER 8 2X17X0 8 1 6 9410912000 WASHER DRAIN PLUG 2 7 91201ZE300 OIL SEAL 1 8 91203952771 OIL SEAL 1 9 913...

Page 52: ...PAGE 52 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE CRANKCASE COVER GOVERNOR CRANKCASE COVER GOVERNOR ASSY...

Page 53: ...PACKING OIL FILLER CAP 1 6 15625ZE1000 PACKING OIL FILLER CAP 1 7 16510ZE3000 GOVERNORASSY 1 8 16511ZE8000 WEIGHT GOVERNOR 3 9 16512ZE3000 HOLDER GOVERNORWEIGHT 1 10 16513ZE2000 PIN GOVERNORWEIGHT 3 1...

Page 54: ...PAGE 54 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE FLYWHEEL FAN ASSY FLYWHEEL FAN ASSY...

Page 55: ...PAGE 55 FLYWHEEL FAN ASSY NO PART NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 2 28451ZE3W01 PULLEY STARTER 1 3 31100ZE3721 FLYWHEEL COMP 1 4 90201ZE3790 NUT SPECIAL 16 MM 1 5 90741ZE2000 KEY...

Page 56: ...PAGE 56 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE COIL ASSY COIL ASSY...

Page 57: ...1 2 30700ZE1013 CAP ASSY NOISE SUPPRESSO 1 3 31510ZE1811 COIL ASSY LAMP 12V 25W 1 4 31511ZE3000 CLAMP WIRE 1 5 31512ZE2000 GROMMET CORD 1 6 36101ZE3800 CORD STOP SWITCH 1 7 36103ZE1000 HOLDER STOP SW...

Page 58: ...PAGE 58 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE CRANKSHAFT ASSY CRANKSHAFT ASSY...

Page 59: ...ANKSHAFT ASSY NO PART NO PART NAME QTY REMARKS 1 13310ZE3701 CRANKSHAFT COMP 1 INCLUDES ITEMS W 2 13351ZE3010 WEIGHT BALANCER 1 3 13352ZE3310 GEAR BALANCER DRIVE 1 4 14311ZE3310 GEAR TIMING 1 5 961006...

Page 60: ...PAGE 60 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE GOVERNOR CONTROLS ASSY GOVERNOR CONTROLS ASSY...

Page 61: ...ME QTY REMARKS 1 16550ZE3700 ARM GOVERNOR 1 2 16555ZE3000 ROD GOVERNOR 1 3 16561ZE3000 SPRING GOVERNOR 1 4 16562ZE3700 SPRING THROTTLE RETURN 1 5 16570ZE3700 CONTROL ASSY 1 INCLUDES ITEMS W 6 16584883...

Page 62: ...PAGE 62 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 63: ...SOLENIOD 1 18 16262ZE2711 LEVER CHOKE 1 19 16263ZA0000 JOINT ROD 1 20 16264ZE2701 ROD CHOKE 1 21 16265ZE2721 STOPER CHOKE ROD 1 22 16268ZE2721 SPRING MANUAL CHOKE 1 23 16269ZA0800 PACKING AIR CLEANER...

Page 64: ...PAGE 64 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE SOLENOID ASSY SOLENOID ASSY...

Page 65: ...0 11 PAGE 65 SOLENOID ASSY NO PART NO PART NAME QTY REMARKS 1 16268893000 SPRING CHOKE RETURN 1 2 17850ZD1E30 LEVER COMP THROTTLE 1 3 36160ZB4003 SOLENOID ASSY 1 4 93500050080A SCREW PAN 2 5 900138830...

Page 66: ...PAGE 66 GA 6HZR A C GENERATOR OPERATION AND MANUAL REV 3 03 30 11 HONDA GX340K1EDN2 ENGINE FUEL COCK ASSY FUEL COCK ASSY...

Page 67: ...T NO PART NAME QTY REMARKS 1 16173001004 PACKING FUEL STRAINER CUP 1 2 16950ZB4015 COCK ASSY FUEL 1 INCLUDES ITEMS W 3 16952ZB4005 SCREEN FUEL STRAINER 1 4 16958397771 O RING 1 5 16959471831 FILTER CU...

Page 68: ...nd paper products g Items purchased in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending...

Page 69: ...GA 6HZR A C GENERATOR OPERATION AND PARTS MANUAL REV 3 03 30 11 PAGE 69 NOTE PAGE...

Page 70: ...6 CANADA Multiquip 4110 Industriel Boul Laval Quebec Canada H7L 6V3 Contact jmartin multiquip com Tel 450 625 2244 Tel 877 963 4411 Fax 450 625 8664 COPYRIGHT 2011 MULTIQUIP INC Multiquip Inc and the...

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