MULTIQUIP GA6HB Operation And Parts Manual Download

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OperatiOn and parts Manual

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.multiquip.com

MOdel ga6HB/ga6HeB

pOrtaBle generatOrs

(HOnda gX340r2edn2/gX340r2ede2

gasOline engines)

Revision #0 (03/13/14)

Summary of Contents for GA6HB

Page 1: ...L MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES To find the latest revision of this publication visit our website at www multiquip com MODEL ga6HB ga6HEB portable generatorS HONDA GX340R2EDN2 GX340R2EDE2...

Page 2: ...uggested Spare Parts 38 Component Drawings Nameplate and Decals Assembly 40 41 Generator Assembly 42 43 Control Box Assembly 44 45 Pipe Frame Assembly 46 47 Battery Assembly 48 49 Honda GX340R2EDE2 GX...

Page 3: ...ite View Parts Diagrams Order Parts Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify...

Page 4: ...safety messages specifically address the level of exposure to the operator and are preceded by one of four words dANgER WARNiNg CAuTiON or NOTiCE sAFETY sYmBOls dANgER Indicates a hazardous situation...

Page 5: ...ot recommended by Multiquip for this equipment Damage to the equipment and or injury to user may result AlWAYs know the location of the nearest fire extinguisher AlWAYs know the location of the neares...

Page 6: ...to the engine or equipment can result if operating in speed ranges above the maximum allowable State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters mu...

Page 7: ...ity exists of electrical shock electrocution or death Make sure power cables are securely connected to the generator s output receptacles Incorrect connections may cause electrical shock and damage to...

Page 8: ...straight upwards dO NOT lift machine to unnecessary heights AlWAYs tie down equipment during transport by securing the equipment with rope ENviRONmENTAl sAFETY dECOmmissiONiNg NOTICE Decommissioning i...

Page 9: ...tempting to modify or make adjustments to the engine emmission system by unauthorized personnel without proper training could damage the equipment or create an unsafe condition Additionally modifying...

Page 10: ...6 0 kW Rated Voltage 120 240V Current Max Continuous 120V 50 0 41 6 amps Current Max Continuous 240V 25 0 20 8 amps Phase Single Phase 4 wire Frequency 60 Hz Power Factor 1 Dimensions L x W x H 27 2...

Page 11: ...Start Electric Start Dimensions L x W x H 15 0 x 17 7 X 17 4 in 380 X 450 X 443 mm 15 0 x 17 7 X 17 4 in 380 X 450 X 443 mm Dry Net Weight 68 4 lbs 31 kg 68 4 lbs 31 kg SPECIFICATIONS engine Effects o...

Page 12: ...20A 120 30A AC CIRCUIT BREAKER GFCI PROTECTED 120 AC VOLTMETER 120V FULL POWER SWITCH 120V 120V 240V MANUAL RESET P O W E R F A U L T 120 V 20A 120 V 20A IN SIMULTANEOUS USE 30 AMP MAX A B C D Table 3...

Page 13: ...GA6HB 6HEB 60 hz GENERATOR operation and parts manual rev 0 03 13 14 page 13 note...

Page 14: ...e between the lock washer and the nut Figure 2 and tighten the nut fully Connect the other end of the ground cable to a suitable earth ground ground rod GROUND ROD FOR EARTH GROUND GENERATOR GROUND LU...

Page 15: ...generator could slide WARNING Pay close attention to ventilation when operating the generator inside tunnels and caves The engine exhaust contains noxious elements Engine exhaust must be routed to a...

Page 16: ...Figure 4 and Figure 7 for the basic controls and indicators for the GA6HB GA6HEB generators These portable generator are supplied with a electrical control box panel To reduce vibration caused by the...

Page 17: ...overloading When starting the generator always have the circuit breaker placed in the OFF position 7 AC Voltmeter This voltmeter indicates with a mark the rated 60 Hz single phase output voltage In ad...

Page 18: ...up position you can access the full rated power of the generator at 120 volts from the GFCI duplex receptacle and the120V twist lock receptacle or a combination of both receptacles as long as the tota...

Page 19: ...ne oil 22 Engine Oil Drain Plug Remove this drain plug when draining of the oil from the engine crankcase is required Fill with recommended type oil as listed in Table 4 23 Muffler Heat Shield Used to...

Page 20: ...e size NOTICE Double insulated power tools and small appliances have specially insulated housings that eliminate the need for a ground pin These types of double insulated power cords are designed so t...

Page 21: ...NOTICE ALWAYS place the main circuit breaker in the OFF position prior to starting the engine CAUTION Use all safety precautions specified by the battery manufacturer when working with the battery See...

Page 22: ...se of this module is to sense a ground fault during operation of the generator and shut down the generator once the ground fault has been detected Multiquip recommends that the GFCI sensing module be...

Page 23: ...l switch in the OFF position Figure 18 allows the engine to operate at a maximum speed of about 3600 RPM s When the idle control switch Figure 19 is placed in the up position ON the generator will run...

Page 24: ...in Circuit Breaker OFF 240 V OFF V V 300 mV A A V COM 240 VAC L14 30R 240VAC G Y X W 120VAC G Y X W 120VAC 120VAC L14 30R NOTICE When using a combination of dual receptacles total load should not exce...

Page 25: ...tely consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowly r...

Page 26: ...X X CHANGE X 1 Charcoal Canister 4 REPLACE All Nuts Bolts RETIGHTEN IF NECESSARY X Spark Plug CHANGE X REPLACE X Cooling Fins CHECK X Spark Arrester CLEAN X Fuel Tank CLEAN X Fuel Strainer CHECK X Idl...

Page 27: ...any hose fuel or oil lines are defective replace them immediately Fuel Strainer 1 Thoroughly clean the area around the fuel cap 2 Remove the fuel cap from the fuel tank 3 Next remove inspect and clean...

Page 28: ...nt the possibility exists of fire or explosion which can cause damage to the equipment and severe bodily harm or even DEATH SOLVENT ENGINE OIL FOAM ELEMENT SQUEEZE THOROUGHLY maintenance spark arreste...

Page 29: ...igure 34 Battery Connections NOTICE Inadequate battery cable connections may cause poor startingofthegenerator andcreateothermalfunctions POSITIVE NEGATIVE maintenance When connecting battery do the f...

Page 30: ...ET P O W E R F A U L T PRESS RED FAULT LED ON OFF maintenance Figure 39 AC Voltmeter Zero Volts 8 To restore power press the RESET button Figure 40 on the GFCI module and verify that the red FAULT LED...

Page 31: ...GA6HB 6HEB 60 hz GENERATOR operation and parts manual rev 0 03 13 14 page 31 notes...

Page 32: ...5V CON 2 RECEPTACLE L5 30R 30A 125V CON 3 RECEPTACLE L14 30R 30A 125 250V FULL POWER SWITCH SW1 IDLE CONTROL SWITCH SW2 OPERATION SWITCH SW3 IDLE CONTROL DEVICE RC IDLE CONTROL SOLENOID S CAPACITOR C...

Page 33: ...DEVICE RC IDLE CONTROL SOLENOID S CAPACITOR C CON 4 5 RECEPTACLE 5 20R GFCI 20A 125V Ex W2 CIRCUIT BREAKER 23A CB AC VOLTMETER 120 240V V RECTIFER RE 1 2 STARTER SWITCH SW4 22 GFCI SENSING MODULE TERM...

Page 34: ...ensor if applicable Difficult to start fuel is available and spark is present at the spark plug ON OFF switch is shorted Check switch wiring replace switch Ignition coil defective Replace ignition coi...

Page 35: ...ted Check entire fuel system for leaks or clogs Recoil starter malfunctions if applicable Recoil mechanism clogged with dust and dirt Clean recoil assembly with soap and water Spiral spring loose Repl...

Page 36: ...o high Engine speed normal 3650 RPM unloaded 2500 RPM idle Control box internal wiring malfunction Check control box wiring Circuit breaker will not turn on NO LOAD Defective circuit breaker Replace c...

Page 37: ...GA6HB 6HEB 60 hz GENERATOR operation and parts manual rev 0 03 13 14 page 37 notes...

Page 38: ...es not guarantee the availability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QT...

Page 39: ...3 units Qty P N Description 1 0430430120 CAP FUEL TANK 1 0605505162 FILTER FUEL 2 3015419604 rubber suspension 2 1725419214 rubber suspension 3 9807955846 SPARK PLUG 1 35480ZF6003 SWITCH ASSY OIL ALE...

Page 40: ...ELDER IS NOT PROPERLY GROUNDED ALWAYS CONNECT EARTH GROUND GROUND ROD TO GENERATOR GROUND POINT ELECTROCUTION FOR FURTHER GROUNDING INSTRUCTIONS READ MANUAL D9531100104 WARNING Operation of this equip...

Page 41: ...L DANGER ELECTROCUTION 1 A93110010 6 0800628504 DECAL GROUND S 1123 1 REPLACES P N W0800628504 7 A9511100103 DECAL WARNING 1 A91110010 8 1980680004 DECAL FUEL COCK 1 S 3704 9 0800696804 DECAL BATTERY...

Page 42: ...page 42 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HB GA6HEB GENERATOR ASSY...

Page 43: ...ECTIFIER D3SB80 2 0601822638 SURGE ABSORBER 2 1 3 0071706304 BEARING 6304 1 2 7901017004 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 A5135000103 ARMATURE ASSY 1 5 7901315502 END BRACKET 1 6 0...

Page 44: ...page 44 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HB GAGHEB CONTROL BOX ASSY...

Page 45: ...01811035 12 0601812529 RECEPTACLE L14 30R 1 13 0021004010 MACHINE SCREW 10 13A OEMAA8 HEX NUT 10 REPLACES P N 0207004000 14 0601830737 FULL POWER SWITCH 1 15 0601831620 IDLE CONTROL SWITCH 1 16 060183...

Page 46: ...page 46 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HB GA6HEB PIPE FRAME ASSY...

Page 47: ...0605515241 17 7855525514 RUBBER CUSHION 2 18 7855525604 COLLAR 2 19 0017108030 HEX HEAD BOLT 2 20 011008020 HEX HEAD BOLT 2 REPLACES P N 0017108020 21 A9117200103 HANGER 1 22 0601850097 STOPPER 1 23...

Page 48: ...page 48 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HEB BATTERY ASSY...

Page 49: ...Y REMARKS 32 BATTERY 1 PURCHASE LOCALLY 33 7905458103 BATTERY BAND 1 34 A5344200004 BATTERY BOLT 2 35 0037806000 WING NUT 2 36 0040006000 SPRING NUT 2 37 0041206000 WASHER FLAT 2 38 A5347000504 BATTER...

Page 50: ...page 50 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 GA6HB GA6HEB MUFFLER ASSY...

Page 51: ...12 8 18333ZB4801 GASKET 1 9 Y0602322010 HEX HEAD BOLT 2 10 W7905461004 BRACKET 1 11 011008020 HEX HEAD BOLT 1 REPLACES P N 0017108020 12 W7905460004 BRACKET 1 13 011208025 HEX HEAD BOLT 2 REPLACES P N...

Page 52: ...page 52 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 AIR CLEANER ASSY...

Page 53: ...ER 1 4 17222Z23H60 STAY AIR CLEANER 1 5 17223Z23000 SPRING AIR CLEANER CASE LID 1 6 17223Z23S30 BASE COMP AIR CLEANER 1 7 17229Z23H60 SEAL AIR CLEANER CASE 1 8 17231Z23H60 COVER AIR CLEANER 1 9 17229Z...

Page 54: ...page 54 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CAMSHAFT ASSY...

Page 55: ...LIFTER VALVE 2 6 14451ZE1013 PIVOT ROCKER ARM 2 7 14568ZE1000 SPRING WEIGHT RETURN 1 8 14711Z5T000 VALVE IN 1 9 14721Z5T000 VALVE EX 1 10 14751ZE2003 SPRING VALVE 2 11 14771ZE2000 RETAINER INTAKE VALV...

Page 56: ...page 56 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CARBURETOR ASSY...

Page 57: ...KE 1 23 16265ZE2721 STOPPER CHOKE ROD 1 24 16268ZE2721 SPRING MANUAL CHOKE 1 25 16269ZA0800 GASKET AIR CLEANER 2 26 16400ZE2704 DIAPHRAGM ASSY 1 27 16611ZE3D21 ROD CHOKE CONTROL 1 28 16613893000 GROMM...

Page 58: ...page 58 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CONTROL ASSY...

Page 59: ...3000 ROD GOVERNOR 1 4 16561ZK6D70 SPRING GOVERNOR 1 5 16562ZE3700 SPRING THROTTLE RETURN 1 8 16570Z5T880 CONTROL ASSY 1 INCLUDES ITEMS W 16 16584883300 SPRING CONTROL ADJUSTING 1 20 90013883000 BOLT F...

Page 60: ...page 60 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CRANKCASE COVER ASSY...

Page 61: ...KING OIL FILTER 2 6 16510ZE3000 GOVERNOR ASSY 1 INCLUDES ITEMS W 7 16511ZE8000 WEIGHT GOVERNOR 3 8 16512ZE3000 HOLDER GOVERNOR WEIGHT 1 9 16513ZE2000 PIN GOVERNOR WEIGHT 3 10 16531ZOA000 SLIDER GOVERN...

Page 62: ...page 62 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CRANKSHAFT ASSY...

Page 63: ...and parts manual rev 0 03 13 14 page 63 NO PART NO PART NAME QTY REMARKS 8 13351ZE3010 WEIGHT BALANCER 1 13 961001ZF6013 BEARING RADIAL BALL 6207 1 14 13310ZF6D42 CRANKSHAFT COMP 1 INCLUDES ITEM W HO...

Page 64: ...page 64 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CylINDER BARREL ASSY...

Page 65: ...ARM 1 7 90131896650 BOLT DRAIN PLUG 2 REPLACES P N 90131883000 8 90446KE1000 WASHER 8 2X17X0 8 1 10 91201Z1C003 OIL SEAL 35X52X8 1 11 91201ZE9003 OIL SEAL 8X14X5 1 REPLACES P N 91203952771 12 9135367...

Page 66: ...page 66 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 CylINDER HEAD ASSY...

Page 67: ...E GUIDE 1 5 12251Z5T003 GASKET CYLINDER HEAD 1 6 12310Z5T000 COVER CYLINDER HEAD 1 8 12391ZE2020 GASKET CYLINDER HEAD COVER 1 10 90014ZE2000 BOLT HEAD COVER 1 11 90042ZK6D70 BOLT STUD 8X106 2 12 92900...

Page 68: ...page 68 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 FAN COVER ASSY...

Page 69: ...3 14 page 69 NO PART NO PART NAME QTY REMARKS 2 19610Z5T800ZC COVER FAN NH1 BLACK 1 4 19631Z5T000 SHROUD 1 8 81329567020 GROMMET DRAIN HOLE 1 10 90013883000 BOLT FLANGE 6X12 CT200 6 11 90654SA4003 CLI...

Page 70: ...page 70 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 FLYWHEEL ASSY...

Page 71: ...NO PART NAME QTY REMARKS 1 19511ZE3000 FAN COOLING 1 4 28451ZE3W01 PULLEY STARTER 1 8 31100Z5T810 FLYWHEEL COMP RECOIL STRART 1 8 31100Z5T820 FLYWHEEL COMP ELECTRIC START 10 90201ZE3790 NUT SPECIAL 16...

Page 72: ...page 72 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 IGNITION COIL ASSY...

Page 73: ...P 12V 25W 1 4 31511ZE3000 CLAMP WIRE 1 5 31512ZE2000 GROMMET WIRE 1 10 90012888000 BOLT FLANGE 6X40 4 11 90013883000 BOLT FLANGE 6X12 CT200 1 13 90015883000 BOLT FLANGE 6X28 2 14 90684ZA0601 CLIP HARN...

Page 74: ...page 74 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 PISTON ASSY...

Page 75: ...13012Z5R004 RING SET PISTON OS O 50 OPTIONAL 1 1 13013Z5R004 RING SET PISTON 0 75 OPTIONAL 1 2 13101Z5T800 PISTON STD 1 2 13102Z5T800 PISTON 0 25 1 2 13103Z5T800 PISTON 0 50 1 2 13104Z5T800 PISTON 0...

Page 76: ...page 76 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 recoil starter ASSY...

Page 77: ...ACK 1 3 28421ZE3W01 PULLEY RECOIL STARTER 1 4 28422ZE2W01 RATCHET STARTER 2 5 28441ZE2W01 SPRING FRICTION 1 6 28442ZE2W01 SPRING STARTER RETURN 1 7 28443ZE2W01 SPRING RATCHET 2 8 28444ZE2W01 RETAINER...

Page 78: ...page 78 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 starter Motor ASSY...

Page 79: ...31211ZE2003 BRACKET CENTER 1 6 31212ZE3003 BRACKET FRONT 1 7 31213ZE2003 GEAR DRIVE PINION 1 8 31215ZE2003 BRUSH 2 9 31218ZE3003 YOKE COMPLETE 1 10 31219ZE2003 SPRING BRUSH RETURN 4 11 31222ZE3791 GE...

Page 80: ...page 80 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 SOLENOID ASSY...

Page 81: ...rev 0 03 13 14 page 81 NO PART NO PART NAME QTY REMARKS 1 16268893000 SPRING CHOKE RETURN 1 2 17850ZD1E30 LEVER THROTTLE 1 3 36160ZB4013 SOLENOID ASSY 1 4 90013883000 BOLT FLANGE 6X12 1 5 93500050080A...

Page 82: ...page 82 GA6HB GA6HEB 60 hz gENERATOR operation and parts manual rev 0 03 13 14 HONDA GX340R2EDE2 EDN2 ENGINE DECALS ASSY...

Page 83: ...nd parts manual rev 0 03 13 14 page 83 NO PART NO PART NAME QTY REMARKS 1 87533ZC0630 DECAL AIR CLEANER 1 2 87528898620 DECAL CHOKE 1 3 87594ZB4A00 MARK OIL CAUTION 1 4 87521Z8T000 EMBLEM GX340 1 HOND...

Page 84: ...per products h Items purchased in kits 7 The sender will be notified of any material received that is not acceptable 8 Such material will be held for five working days from notification pending instru...

Page 85: ...GA6HB 6HEB 60 hz GENERATOR operation and parts manual rev 0 03 13 14 page 85 notes...

Page 86: ...y and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and w...

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