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PAGE 36 — GA-6RE/GA-6REA A.C. GENERATORS — OPERATION & PARTS MANUAL — REV. #0 (06/06/05)

GA-6RE/GA-6REA — TROUBLESHOOTING (GENERATOR)

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Summary of Contents for GA-6RE

Page 1: ...OPERATION AND PARTS MANUAL Revision 0 06 06 05 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES MODEL GA 6RE GA 6REA Portable Generators ROBIN GASOLINE ENGINE...

Page 2: ...PAGE 2 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05...

Page 3: ...of Multiquip Inc and may not be used reproduced or altered without written permission All other trademarks are the property of thier respective owners and used with permission ThismanualMUSTaccompanyt...

Page 4: ...0 Operation and Safet Decals 11 Specifications Generator 12 Specifications Engine 13 Dimensions 14 General Information 15 Load Application 16 Controls and Indicators 17 19 Generator Refueling 20 Insta...

Page 5: ...310 537 3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICAL ASSISTANCE 800 478 1244 FA...

Page 6: ...n of a GA 6RE GA 6REA Portable Generators will be referenced with Hazard Symbols which appear throughout this manual and will be referenced in conjunction with Safety Message Alert Symbols Engine exha...

Page 7: ...TION CAUTION CAUTION CAUTION Eye and Hearing Hazards CAUTION CAUTION CAUTION CAUTION CAUTION Other important messages are provided throughout this manual to help prevent damage to your portable genera...

Page 8: ...ot exhaust manifold muffler or cylinder Allow these parts to cool before servicing engine or generators ALWAYS wear proper respiratory mask hearing and eye protection equipment when operating the gene...

Page 9: ...ake sure that electrical circuits are properly grounded per the National Electrical Code NEC and local codes before operating generator Severe injury or death by electrocution can result from operatin...

Page 10: ...of an emergency DANGER DANGER DANGER DANGER DANGER ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS ELECTROCUTION HAZARDS During operation of this generation the...

Page 11: ...A 6REA portable generators are equipped with a number of safety decals Figure 1 These decals are provided for operator safety and maintenance information The illustration below shows these decals as t...

Page 12: ...l h s u r B n o i t a t i c x E m e t s y S d e t i c x E y l l a c i t a t S e t a t S d i l o S d e e p S M P R 0 0 6 3 m e t s y S g n i l o o C n o i t a l i t n e V f l e S y t i c a p a C l e u...

Page 13: ...n i l o s a G t f a h S l a t n o z i r o H e n i g n E e k o r t S X e r o B n i 6 5 2 X n i 0 5 3 m m 5 6 x m m 9 8 t n e m e c a l p s i D m c 4 0 4 n i u c 7 6 4 2 3 t u p t u O x a M M P R 0 0 6...

Page 14: ...PAGE 14 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA DIMENSIONS Figure 2 Dimensions...

Page 15: ...er AC Voltmeter GroundTerminal Full Power Switch Idle Control Switch Operation Switch Excitation System The GA 6RE GA 6REA series generators use a magnet attached to a flywheel to produce AC voltage f...

Page 16: ...KW use a 2 KW generator 3 LARGE MOTORS Submersible pumps table saws etc Total the running wattage and multiply by 3 Example A conveyor belt runs at 8 KW use a 24 KW generator Extension Cables When el...

Page 17: ...rope or chain to this lifting eye when lifting of the generator is required Never stand underneaththegeneratorwhileitisbeinglifted Placelifting eye in down position when not in use 2 AC Voltmeter Thi...

Page 18: ...f the generating set at 120 volts from the GFCI duplex receptacle and up to half of the rated power of the set at 120 volts from 120V twist lock receptacle or full rated power of the set at 240 volts...

Page 19: ...hoke lever when starting a cold engine or in cold weather conditions The choke enriches the fuel mixture Open the choke lever if starting a warm engine or in warm weather conditions 18 Recoil Starter...

Page 20: ...pedandhashadanopportunity tocooldown Intheeventofafuelspill DONOT attempt to start the engine until the fuel residue has been completely wiped up and the area surrounding the engineisdry Ifgeneratorsi...

Page 21: ...e of the building Generator Grounding To guard against electrical shock and possible damage to the equipment it is important to provide a good EARTH ground Always use the ground terminal on the genera...

Page 22: ...ed to connect the generators to a suitable ground The ground cable should be 8 size wire minimum At the generator connect the terminal of the ground cable between the lock washer and the nut Figure 5...

Page 23: ...the main circuit breaker in the OFF position prior to starting the engine n o i t a r e p O e s a h P e l g n i S z H 0 6 n o i t c e l e S e l b a C 4 e l b a T n I t n e r r u C s e r e p m A s t t...

Page 24: ...9 to determin if the fuel level is low If fuel is low replenish with clean unleaded fuel Engine Oil Check 1 To check the engine oil level place the generators on secure level ground with the engine st...

Page 25: ...gine 1 Place the engine fuel valve lever Figure 11 in the ON position Figure 10 Main Circuit Breaker OFF Position Figure 13 Operation Switch ON Position CAUTION CAUTION CAUTION CAUTION CAUTION DO NOT...

Page 26: ...eceptacles NOTE Placing the idle control switch in the OFF position Figure 16 allows the enginetooperateatamaximum speed of about 3600 RPM s When the idle control switch is placed in the up position O...

Page 27: ...ex receptacle and up to half of the rated power of the set at 120 volts from the 120V twist lock receptacle or full rated power of the genset at 240 volts from the 240V twist lock receptacle When usin...

Page 28: ...ly consumed Completely drain the oil from the crankcase and refill with fresh oil Remove the spark plug pour 2 or 3 cc of SAE 30 oil into the cylinder and crank slowly to distribute the oil Slowlyrota...

Page 29: ...t e R y r a s s e c e N X g u l P k r a p S N A E L C K C E H C X E C A L P E R X s n i F g n i l o o C K C E H C X r e t s e r r A k r a p S N A E L C X k n a T l e u F N A E L C X r e t l i F l e u...

Page 30: ...quires no adjustments ENGINEOIL 1 Drain the engine oil when the oil is warm as shown in Figure 28 2 Remove the oil drain bolt and sealing washer and allow the oil to drain into a suitable container 3...

Page 31: ...r leaks If any hose fuel or oil lines are defective replace them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarit...

Page 32: ...PAGE 32 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE WIRING DIAGRAM GENERATOR Figure 31 GA 6RE GeneratorWiring Diagram...

Page 33: ...GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 PAGE 33 GA 6REA WIRING DIAGRAM GENERATOR Figure 32 GA 6REA GeneratorWiring Diagram...

Page 34: ...a t l o v h g i h n e k o r b t i n u n o i t i n g i r o t s i n a r T d e l u o f f i g u l p k r a p s e c a l p e R n e k o r b h c t i w s p o t S t r a t S l i o o N d e r i u q e r s a l i o d...

Page 35: ...g u l p k r a p s g n o r W g u l p k r a p s e p y t d e t s e g g u s s e r u t c a f u n a m h t i w g u l p k r a p s e c a l p e R y l s u o i n i t n o c s i r o l o c t s u a h x E E T I H W g...

Page 36: ...i u c r i c e v i t c e f e D r e k a e r b t i u c r i c e c a l p e R n o n r u t l l i w r e k a e r b t i u c r i C y l e t a i d e m m i s p i r t t u b D E D A O L n o i t i d n o C d a o l r e...

Page 37: ...GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 PAGE 37 NOTE PAGE...

Page 38: ...ive where a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Item...

Page 39: ...Description 1 A9924800014 CAP FUEL TANK 1 A9924800004 FILTER FUEL 2 3015419604 RUBBER SUSPENSION 2 D9312600204 RUBBER SUSPENSION 3 0650140150 SPARK PLUG 2 2265011308 ROPE RECOIL 3 2673266118 ELEMENT...

Page 40: ...PAGE 40 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA NAMEPLATE AND DECALS NAME PLATE ASSY...

Page 41: ...DECAL CONTROL PANEL 1 GA 6REA A51120140 4 NAMEPLATE 1 CONTACT MQ PARTS DEPT 5 0800628504 DECAL GROUND 1 S 1123 6 A5551000004 DECAL OPERATING INSTRUCTIONS 1 A55100000 7 0820610404 DECAL WARNING 1 S 36...

Page 42: ...PAGE 42 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA GENERATOR ASSY GENERATOR ASSY...

Page 43: ...BSORBER 2 TNR15G431K 1 3 0071706304 BEARING 6304 2RU NYCM 1 2 7901017004 SET BOLT ROTOR 1 3 0801086104 SET WASHER BEARING 1 4 0040010000 SPRINGWASHER 1 5 A5135000003 ARMATURE ASSY 1 6 7901315502 END B...

Page 44: ...PAGE 44 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE CONTROL BOX ASSY CONTROL BOX ASSY GA 6RE...

Page 45: ...8 RECEPTACLE 5 20R 1 13 0601812592 RECEPTACLE L5 20R 1 14 0601811035 RECEPTACLE L5 30R 1 15 0601812529 RECEPTACLE L14 30R 1 16 0021004010 MACHINE SCREW 8 16A 0207004000 HEX NUT 8 17 0601830737 FULL PO...

Page 46: ...PAGE 46 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6REA CONTROL BOX ASSY CONTROL BOX ASSY GA 6REA...

Page 47: ...1 12 0601812598 RECEPTACLE 5 20R 2 13 0601812592 RECEPTACLE L5 20R 1 14 0601811035 RECEPTACLE L5 30R 1 15 0601812529 RECEPTACLE L14 30R 1 16 0021004010 MACHINE SCREW 8 16A 0207004000 HEX NUT 8 17 0601...

Page 48: ...PAGE 48 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA MUFFLER ASSY MUFFLER ASSY...

Page 49: ...T 4 7 0602300411 ARRESTER SPARK 1 8 0602322070 TAPPING SCREW 1 9 A5331400104 BRACKET 1 10 0017108020 HEX HEAD BOLT 2 11 A5331400004 BRACKET 1 12 0017108020 HEX HEAD BOLT 1 13 A5331400304 BRACKET 1 14...

Page 50: ...PAGE 50 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA PIPE FRAME ASSY PIPE FRAME ASSY...

Page 51: ...EX NUT 2 11 A4364000002 FUELTANK 1 12 A9924800014 CAP FUEL TANK 1 13 A9924800004 FUEL FILTER 1 14 0602125034 FUEL GAUGE 1 15 06424008900 FUEL STRAINER 1 REPLACES P N 065510024 16 0605513028 HOSE 1 17...

Page 52: ...PAGE 52 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 GA 6RE GA 6REA BATTERY ASSY BATTERY ASSY...

Page 53: ...O PART NO PART NAME QTY REMARKS 32 BATTERY 1 PURCHASE LOCALLY 33 7905458103 BATTERY BAND 1 34 A5344200004 BATTER BOLT 2 35 0037806000 WING NUT 2 36 0040006000 SPRING NUT 2 37 0041206000 WASHER FLAT 2...

Page 54: ...PAGE 54 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE AIR CLEANER ASSY...

Page 55: ...10 2673260820 AIR CLEANER ASSY 1 INCLUDES ITEMS W 510 220 2673272108 GASKET 1 510 250 2673264008 CLEANER COVER CP 1 510 520 2673266118 AIR CLEANER ASSY 1 540 2673290103 INSULATOR 1 T 15 26 5D 6 5DX46P...

Page 56: ...PAGE 56 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE CRANKCASE ASSY CRANKCASE ASSY...

Page 57: ...90 0211140020 GASKET 2 210 2671100301 MAIN BEARING COVER C 1 INCLUDES ITEMS W 220 0440350090 OIL SEAL 1 230 0600350010 BALL BEARING 1 250 2674500101 GOVERNOR GEAR CP 1 260 2054190103 GOVERNOR SLEEVE 1...

Page 58: ...PAGE 58 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE CRANKSHAFT AND PISTON ASSY CRANKSHAFT AND PISTON ASSY...

Page 59: ...T 1 42 0230350180 SPACER 35 3DX45DX1 0T 1 50 0021818000 NUT 1 60 0032018000 SPRINGWASHER 1 65 0031018000 WASHER 1 70 0053205401 WOODRUFF KEY 1 310 2672250110 CONNECTING ROD ASSY 1 INCLUDES ITEMS W 320...

Page 60: ...PAGE 60 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE FLYWHEEL ASSY FLYWHEEL ASSY...

Page 61: ...7960501 EXCITER COIL CP 1 13 2677960301 EXCITER COIL CP 1 20 2677100203 RING GEAR D 180DX217DX7B N 85 1 30 0011406250 BOLT WASHER AY 2 35 0043506200 SCREW WASHER AY 4 50 2677310101 WIRE 1 CP L 330 BLA...

Page 62: ...PAGE 62 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE GOVERNOR ASSY GOVERNOR ASSY...

Page 63: ...26 0031108000 WASHER 1 30 2674270101 GOVERNOR ROD CP 1 40 2674280113 ROD SPRING 5 7DX0 4DX148L N 30 1 50 0031306000 CLIP 2 60 0011406300 BOLT AND WASHER AY 1 70 0186060020 NUT M6X1 0X4 9H SQUARE 1 80...

Page 64: ...PAGE 64 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSY...

Page 65: ...463550103 COLLET VALVE 4 100 0230220050 SPACER 22 2DX32 5DX0 6T 1 101 0230220060 SPACER 22 2DX32 5DX0 7T 1 102 0230220070 SPACER 22 2DX32 5DX0 8T 1 210 26735301C1 PUSH ROD CP 2 220 2673610113 ROCKER A...

Page 66: ...PAGE 66 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE COOLING STARTING ASSY COOLING STARTING ASSY...

Page 67: ...BAFFLE 1 UN 1 61 2675270103 CYLINDER BAFFLE 2 1 80 0110060010 FLANGE BOLT M6X1 0X14DX8L 4 210 2675020110 RECOIL STARTER AY 1 INCLUDES ITEMS W 210 1 2615011508 SPIRAL SPRING 1 210 2 2465012008 REEL 1...

Page 68: ...PAGE 68 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE CARBURETOR ASSY CARBURETOR ASSY...

Page 69: ...210 14 2246231218 NEEDLE VALVE A 1 210 15 2146251508 PIN 1 210 16 2676255108 FLOAT BODY A 1 210 17 2486245108 WASHER 1 210 18 2066254008 CHAMBER PACKING 1 210 19 2346250608 FLOT AY 1 210 20 2676244008...

Page 70: ...PAGE 70 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE STARTER ASSY STARTER ASSY...

Page 71: ...055308 STOPPER SET PINION 1 120 9 2467050008 COVER ASSY FRONT 1 120 10 2357054008 BRUSH 1 120 11 2467050508 COVER ASSY REAR 1 120 12 1137051008 CASE METAL 1 120 17 2357057508 THROUGH BOLT 2 120 23 235...

Page 72: ...PAGE 72 GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 ROBIN EH 360YS2420 ENGINE SOLENOID ASSY SOLENOID ASSY...

Page 73: ...2CP 1 613 0130060220 BOLT WASHER ASSY M6X1 0X12LW W SW 2 614 0011308200 BOLT WASHER ASSY 1 630 2677820113 SPRING SOLENOID 8DX1 2DX103L N 20 1 640 0563000040 WIRE BAND 3 6BX1 2TX146L 1 642 0566000250 C...

Page 74: ...edthatisnotacceptable 8 Suchmaterialwillbeheldforfiveworking days from notification pending instruc tions Ifareplyisnotreceivedwithinfive days thematerialwillbereturnedtothe senderathisexpense 9 Credi...

Page 75: ...GA 6RE GA 6REA A C GENERATORS OPERATION PARTS MANUAL REV 0 06 06 05 PAGE 75 NOTE PAGE...

Page 76: ...3700 FAX 310 637 3284 MAYCO PARTS 800 306 2926 FAX 800 672 7877 310 537 3700 FAX 310 637 3284 SERVICE DEPARTMENT 800 421 1244 FAX 310 537 4259 310 537 3700 TECHNICALASSISTANCE 800 478 1244 FAX 310 631...

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