MULTIQUIP DCA400 Series, Installation Instructions Manual

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DCA400 SerieS — Fuel return line kit inStruCtionS p/n 35499 — rev. #0 (01/26/11) — pAge 1
DCA400SeriesGenerator
Fuel Return Modification
The following instructions are intended to assist the user in the installation of the Fuel Return Line Kit for use on the
DCA400 Series generators affected by Service Bulletin GSP20110113. Please read all assembly instructions before
installing the kit.
requireD toolS
„ „ 13mm„socket„or„wrench
„
„
Flat„blade„screwdriver
„ „ Pliers
„ „ Wire„cutters
„
„
Pipe„sealant
pArtS
Verify„that„all„parts„are„accounted„for.„See„Figure„1„and„
Table„1.
Figure 1. Return Fuel Line Kit
10
2
3
5
5
5
5
5
7
8
1
6
INSTRUCTIONS
11
4
9
Work SAFely!
Only„a„
qualified service technician
„with„proper„training„
should„perform„this„installation.„Follow„all„shop„safety„rules„
when„performing„this„installation.
prepArAtion
1.„ Make„sure„generator„is„turned„off„and„engine„is„cool.
2.„ Place„the„generator„in„an„area„free„of„dirt„and„debris„
Make„sure„it„is„on„secure„level„ground„with„chock„blocks„
underneath„each„wheel„to„prevent„the„generator„from„
rolling.
3.„ Disconnect„negative„battery„cable„from„the„battery.
4.„ Remove„front„cabinet„panel„to„gain„access„to„generator„
fuel„tank.
5.„ Remove„trailer„fuel„tank„cover„to„gain„access„to„trailer„
fuel„tank.
table 1. return Fuel line kit
item
no.
part no. Description qty. remarks
1 35500 Kit,„Return„Fuel„Line 1
Includes„
items„2-11
2
Fitting,„Bush„1/2FP„x„3/4MP„
Steel/Yel„Zinc
1
3
Fitting,„Tee,„3/4FP„x„3/4MP„x„
3/4FP
1
4 Fitting,„3/4MP„x„1/2„Barb,„Brass 1
5 Clamp,„Hose„Worm„#8„1/2-1.00 5
6
Hose,„Fuel,„1/2"„ID,„Return„„
Extension,„53„in.„(134.6„cm)
1
7 Fitting,„Brass,„8„Barb„x„8„Barb 1
8
Hose,„Fuel,„1/2"„ID,„Vent,„„
24„in.„(61„cm)
1
9 Tie,„Cable„Ty-Rap„Black 10
10 Protector,„Spiral„Hose 1
11 35499 Instructions,„Return„Fuel„Line 1