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PRODUCT MANUAL

PROGRAMMABLE LUBRICATION
CONTROLLER

Part No. 9252

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Summary of Contents for 9252

Page 1: ...PRODUCT MANUAL PROGRAMMABLE LUBRICATION CONTROLLER Part No 9252 ...

Page 2: ...or infringements upon the rights of third parties that may result from its use All examples and diagrams shown in this manual are intended only as an aid to understanding the text not to guarantee operation RCT will accept no responsibility for actual use of the product based on these illustrative examples Please contact your nearest RCT branch for more information concerning applications in life ...

Page 3: ...l Wiring Diagram 427j 13 In Line Programming Adaptor Lead Loom Configuration 423a 14 Calibration 15 Software Detailed Description and Advanced Configuration 15 Home Screen 15 Simulating a Lube Controller 15 Connecting via COM Port 16 Upgrading the Device 16 Main Setup Screen 16 Layout 16 Section 1 Tabbed Browsing of Devices 17 Section 2 Toolbar Buttons 17 Section 3 Inputs Section 18 Section 4 Syst...

Page 4: ...4 28 M0588 docx Rev 1 5 Modified on 12 11 2018 Remote Control Technologies Pty Ltd Compliance and Standards 25 Troubleshooting 25 Glossary 26 Warranty 26 Revision History 27 ...

Page 5: ...g adaptor lead loom configuration 14 Figure 6 Lube controller application 15 Figure 7 Home screen lube controller application 15 Figure 8 Layout of the main set up screen 16 Figure 9 Device a tab serial number and b firmware version 17 Figure 10 Toolbar for a general connected device and b simulated lube controller 17 Figure 11 Inputs layout 18 Figure 12 Options section for a lube controller 19 Fi...

Page 6: ...o protect the machine and other equipment in the area Do not operate any machine with a known fault and report all findings to the supervisor in writing Test and operate machine as per machine OEM and site procedures Read and understand machine and site specific operational and testing instructions Product Before applying power to the equipment the user repairer installer must read all product ins...

Page 7: ...tem provides the option to use a pressure switch The pause and pump periods can be adjusted from 0 5 seconds to up to 24 hours It can also be easily configured to act as a swap version where it activates a lube cycle on one bank for a period then swaps over and operates a second bank with full pressure switch monitoring The system has many diagnostic capabilities and when connected to the custom s...

Page 8: ...gured to sense a positive or a negative and can be normally open or normally closed The options are software adjustable The standard configuration is negative and normally open only closing when pressure is achieved Pressure switch 2 input This input can be configured to sense a positive or a negative and can be normally open or normally closed The options are software adjustable The standard conf...

Page 9: ...ive Press 1 This indicator illuminates amber when pressure switch 1 is active It displays one pulse if the lube cycle failed to reach pressure within its lube period indicating a possible broken line It displays two pulses if the lube pressure is achieved too quickly indicating a possible blocked line Press 2 This indicator illuminates amber when pressure switch 2 is active It displays one pulse i...

Page 10: ...6 Vdc 2 Ground 0 Vdc 3 Output pump solenoid 8 A inductive supply volts 4 Output pulse solenoid 8 A inductive supply volts 5 Output external alarm 2 A resistive supply volts 6 Digital input pressure switch 1 Active or default is 7 Digital input pressure switch 2 Active or default is 8 Digital input low lube level Active or default is 9 Digital input external manual cycle Active 10 Data ground 0 Vdc...

Page 11: ...4 5 6 7 8 9 10 11 12 B A C D E F G H B A C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 A4 COPYRIGHT ALL RIGHTS RESERVED This drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the express authority of RCT The drawing is to be returned to RCT on demand LUBRICATION CONTROL UNIT TO SUIT 9252 CIRCUIT FOR SINGLE BANK S...

Page 12: ...SURE SWITCH 1 7 PRESSURE SWITCH 2 8 LOW LEVEL SWITCH 9 MANUAL LUBE INPUT EXTERNAL 10 DATA GROUND 11 DATA RECEIVE 12 DATA TRANSMIT 1 2 3 4 5 6 7 8 9 10 11 12 B A C D E F G H B A C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 A4 COPYRIGHT ALL RIGHTS RESERVED This drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the...

Page 13: ... 3 4 5 6 7 8 9 10 11 12 B A C D E F G H B A C D E F G H 1 2 3 4 5 6 7 8 9 10 11 12 A4 COPYRIGHT ALL RIGHTS RESERVED This drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the express authority of RCT The drawing is to be returned to RCT on demand BASIC PROGRAMMING ADAPTOR LEAD TO SUIT 9252 LUBRICATION CONT...

Page 14: ...drawing is the property of REMOTE CONTROL TECHNOLOGIES PTY LTD RCT and is not to be copied or used in whole or in part for any purpose without the express authority of RCT The drawing is to be returned to RCT on demand IN LINE PROGRAMMING ADAPTOR LOOM TO SUIT 10488 AND 9252 EXTERNAL WIRING www rct global com UNCONTROLLED DOCUMENT REV 8 DWG No 423a STATUS NTS SCALE Released SHEET 1 of 1 BY BT DRN E...

Page 15: ...hed by double clicking its icon Figure 6 Lube controller application Home Screen The home screen appears when launching the Muirhead Lube Controller software You can return to the home screen at any time by clicking on the gear symbol icon in the top left hand corner of the screen The home screen is used to create simulated devices in addition to selecting the COM port s that devices are connected...

Page 16: ...sh the list of COM ports once the drivers are loaded and the converter is recognised The lube controller must be powered when communicating with the software A new screen will now be displayed where the device can be set up and the settings saved More information about changing the device profile is discussed further on in this document Upgrading the Device If the version of firmware inside the de...

Page 17: ...layed as Simulated Device refer to Figure 8 section 1 The firmware version can be found at the bottom right hand corner of the screen as shown in Figure 9 b Figure 9 Device a tab serial number and b firmware version Section 2 Toolbar Buttons Toolbar buttons allow the management of the settings profile you have created such as loading a saved profile The buttons that are displayed in the toolbar de...

Page 18: ...s to the right of the input name These icons also serve as a quick visual indication of the state of the input Input Configuration All lube controllers have the following input settings Setting Description Input mode Active closed means that the input is classed as being on when the switch is closed Active open means that the input is classed as being on when the switch is open This setting basica...

Page 19: ...onds when the lube controller is detecting a low grease fault Otherwise when this option is set to Continuous the alarm output is on continuously when the lube controller is detecting a low grease fault 4 Pulse Low Grease Output When this option is set to Pulsed the low grease output pulses twice every second when the lube controller is detecting a low grease fault Otherwise when this option is se...

Page 20: ... are configured Figure 13 Device Info example Counters The lube controller has diagnostic counters which record the number of times certain events occur This information is displayed in the counters section of the system state section Figure 14 Lube controller counters There is diagnostic material contained in the device information section This information is mainly used by the manufacturer and a...

Page 21: ... of time after lubrication cycle starts where a build up of pressure registers as a blockage default 3 seconds 5 Mute Period When enabled allows the user to silence any alarms for the set period by pressing the cycle button default 10 minutes 6 Pulse Off Off period for the pulse output default 0 5 seconds 7 Pulse On On period for the pulse output default 0 5 seconds 8 Pump Pause The amount of time...

Page 22: ...h setting one line at a time refer to Figure 16 above Clicking the current setting will display a listing on the screen showing the options for that setting Method 2 A quicker way for experienced users to change an output s setting by clicking on the icons to the right of the output name These icons also serve as a quick visual indication of the state of the output Output Configuration All lube co...

Page 23: ...nput output or indicator click the active icon in the summary listing next to the input output indicator An orange circle icon appears in the enabled position to indicate that input output indicator is overridden Clicking on the active icon causes the input output indicator to toggle between on dark green and off dark red Clicking on the override icon will remove the override on the respective inp...

Page 24: ...tings Activate low grease level output No Enable pump lockout after set number of open failures Yes Number of open failures before pump lockout 2 Service Information Service Schedule The manufacturer recommends that the following service procedure should be performed at each machine s scheduled service interval Service Procedure 1 Perform a visual inspection include the following a Control unit b ...

Page 25: ...t Adaptor USB to Serial 2694 USB to Serial Adaptor 12077 Software for 2694 Adaptor 1 Technical Specifications Dimensions control unit only Length 84 mm Width 65 mm Height Depth 47 mm Dimensions boxed for freight Length 155 mm Width 95 mm Height Depth 75 mm Weight control unit only 0 165 kg Weight including harness packaging for freight 0 25 kg Input nominal voltage 12 to 24 V Operating temperate r...

Page 26: ...un PLC Programmable Logic Controller ETS Energised To Stop POT Potentiometer ESD Engine Shutdown PPM Pulses Per Metre FET Field Effect Transistor PWM Pulse Width Modulation GND Ground PWR Power H Hours Rev Revision HEX Hexadecimal Numbering System RF Radio Frequency ID Identity RH Relative Humidity i e that is rpm Revolutions per minute In Input RX Receiver IP Ingress Protection RS232 Recommended ...

Page 27: ... 2011 BT Initial document draft and approval 1 1 12 10 2015 GT Updated Operation and Use Installation Guide and Calibration sections 1 2 25 10 2016 CC Updated Company Contact information 1 3 27 03 2018 JunW Updated all screenshots 1 4 05 04 2018 JunW Updated drawing 423a 1 5 12 11 2018 CC Updated manual format added Revision History section ...

Page 28: ...Discover more www rct global com sales rct global com AUSTRALIA 61 0 8 9353 6577 AFRICA 27 0 83 292 4246 CANADA 1 705 590 4001 RUSSIA CIS 7 910 411 11 74 SOUTH AMERICA 56 9 3417 0004 USA 1 801 938 9214 ...

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