Muir STORM VR 2500 Manual Download Page 13 | Manualshive

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T H E W O R L D P O W E R I N A N C H O R I N G S Y S T E M S

MAINTENANCE SCHEDULE

INSTALLATION

DATE

PROCEDURE

At Installation

See page 4/5

6 Months after installation

•

Check all bolts are tight

•

Check Grease tape/anti-
corrosion film on Motor
/geardrive

12 Months after installation

Remove chain wheel, clean cones
then fully grease and lubrication.

–

see page 9

2 years after installation

Remove chain wheel, clean cones
then fully grease and lubrication.

–

see page 9

3 years after installation

Remove chain wheel, clean cones
then fully grease and lubrication.

–

see page 9

4 years after installation

Full winch Service

23/12/2014

www.muir.com.au

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Summary of Contents for STORM VR 2500

Page 1: ...T H E W O R L D P O W E R I N A N C H O R I N G S Y S T E M S STORM VR VRC 2500 3500 4000 VERTICAL WINDLASS 23 12 2014 www muir com au 1 ...

Page 2: ...ntenance page 9 Rope Chain Management System adjustment Page 10 Rope Chain Splice Line care Manual Over Ride System MORS page 11 Manual Operating System MOS Troubleshooting page 12 Maintenance Schedule page 13 Warranty and Warranty Registration Card page 14 Drawings Part lists Deck Template Wiring Diagram for 12 24V DC three terminals 1200W 1500W motor Wiring Diagram for 12 24V DC four terminals 2...

Page 3: ...ator to the anchor position Alternatively an Auto Anchor can be used Under no circumstances should the windlass be operated if it is stalled or overloaded If anchor retrieval is impaired by high wind heavy seas or the anchor is snagged ease the load by either motoring or sailing slowly forward into the wind SAFE OPERATION Ensure that hands feet hair and clothing are kept clear of the windlass and ...

Page 4: ...ts washers onto the threaded studs under the deck Remove excess sealer For Aluminium or Steel hull vessels it is important to insulate the windlass with a non conductive gasket to avoid corrosion This also applies below deck with the mounting bolts nuts and washers Where the deck construction is light or of foam sandwich construction a plywood stiffener of at least 16mm 5 8 should be fitted to the...

Page 5: ...l as chain Vertical windlasses minimise deck intrusion and the modern curved lines of the Muir windlass enhance the look of any vessel A vertical windlass provides the advantages of a I80 degree wrap of the anchor rode around the gypsy Horizontal Windlass Fully enclosed above deck this style is usually preferred where locker space is limited or additional fall is required The motor and gear drive ...

Page 6: ...ither port or starboard or directly behind the windlass in a position where it can be easily reached with your foot or knee preferably where you can view the anchor and chain coming aboard Isolating Switch should be fitted in an accessible position for safety ideally close to the battery or switches The isolating switch is not a circuit breaker Batteries are best located as close to the windlass a...

Page 7: ...K SWITCHES AUTO ANCHOR AUTO ANCHOR SENSOR AUTO ANCHOR LAYOUT 1 2 4 BATTERY CIRCUIT BREAKER SOLENOID CONTROL BOX REMOTE SWITCH 1 2 3 4 REMOTE SWITCH LAYOUT REMOTE DECK SWITCH LAYOUT 3 2 3 1 4 5 2 1 2 3 4 5 BATTERY CIRCUIT BREAKER SOLENOID CONTROL BOX DECK SWITCHES REMOTE SWITCH 1 3 NOT TO BE USED AS WIRING DIAGRAMS 23 12 2014 www muir com au 7 ...

Page 8: ...l clear when the windlass is in operation Auto Anchor Launching Two direction windlasses are now standard If the anchor and anchor roller can be positioned so that it falls as soon as the windlass is reversed the whole operation can then be carried out remotely from aft or fly bridge Remote switch controls are self centering and stops the windlass when the switch is released Mark the anchor end of...

Page 9: ...w and Socket Head Screw with an Allen key to remove the chain cover 4 Undo the stripper screws into the peeler with a small flat head screwdriver and remove the stripper The securing screw for the peeler should now be removed with a large flat head screwdriver and then the peeler 5 The gypsy can now be removed from the main shaft NOTE We recommend the use of Lithium Teflon based grease Before re a...

Page 10: ...rough sleeve and chain from one side and the other two strands of rope from the opposite side See illustration 3 While pulling all three strands tight shrink the sleeve tightly onto the rope using a hairdryer fan heater or by immersing in boiling water 4 Remove seizing and complete back splice in normal manner for two full tucks With a hot knife pare down the three strands by 113 and insert two fu...

Page 11: ...h direction the MOR pawls will engage and drive the gypsy retrieving the chain as the handle is moved clockwise anti clockwise if left hand winch the weight will be taken by the gearbox and ratchet drive pawls This is optional on the VR VRC 1000 1200 2500 3500 4000 Assembly To engage the pawls refer to diagram 1 Remove the clutch nut and the D washer for VR models with handle supplied 2 Remove the...

Page 12: ...ual handle supplied see operating instructions 2 If the line slips check the tension on the finger and increase spring tension see RCMS adjustment on previous page 3 Check the drive key on main shaft to gearbox output 4 Check the drive key between the gearbox and motor input HYDRAULIC MOTOR Refer any problems with your hydraulic motor to a Muir service agent or Muir Hobart WATER PROTECTION DIAGRAM...

Page 13: ...orrosion film on Motor geardrive 12 Months after installation Remove chain wheel clean cones then fully grease and lubrication see page 9 2 years after installation Remove chain wheel clean cones then fully grease and lubrication see page 9 3 years after installation Remove chain wheel clean cones then fully grease and lubrication see page 9 4 years after installation Full winch Service 23 12 2014...

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Page 20: ...00 850 1000 1200 1250 21 Socket Head Screw 63 VR C2500 3500 7 Oil Seal 44 49 63 VR C500 850 1000 1200 1250 31 Spacer Ring 63 VR C2500 3500 8 Oil Seal 44 49 63 VR C500 850 1000 1200 1250 32 Hex Head Screw 63 VR C2500 3500 9 Spacer Ring 44 49 63 VR C500 850 1000 1200 1250 33 Plain cover 63 VR C2500 3500 10 Circlip 44 49 63 VR C500 850 1000 1200 1250 34 FC Cover 63 VR C2500 3500 11 Circlip 44 49 63 V...

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Page 29: ...T H E W O R L D P O W E R I N A N C H O R I N G S Y S T E M S www muir com au NOTES ...

Page 30: ...d manner Exclusions Warranty is limited to twelve months for Electric motors controls equipment Hydraulic pumps controls valves Weather seals Use on charter hire commercial boats All incidental and or consequential damages are excluded from this warranty Warranties of merchantability and fitness are excluded from this warranty Implied warranties are limited to the life of this warranty Some countr...

Page 31: ...THIS PAGE INTENTIONALLY LEFT BLANK ...

Page 32: ... 3 6229 0600 Fax Int 61 0 3 6229 7030 Email sales muir com au www muir com au 2005 Muir Engineering Pty Ltd Muir reserves the right to alter specifications without notice All rights reserved While all due care and attention has been taken in the preparation of this manual no responsibility shall be taken for errors or omissions WINDLASS SERIAL NUMBER ...

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