Mueller Super Centurion 350 Operating Instructions Manual Download Page 7

6

MUELLER

®

SUPER CENTURION

®

350 FIRE HYDRANT

Removing Main Valve From Bonnet Flange

1. Remove Hold Down Nut, Operating Nut, and
Thrust  Bearing  from  Bonnet.  Lubricate  Brass
Sleeve and slide over threaded stem to prevent
O-ring  damage.  Unbolt  and  remove  Bonnet.
Remove Brass Sleeve.

2. Slide slotted end of Wrench over top of Stem
and  engage  the  slot  with  Pin  in  Upper  Stem.
Thread  Operating  Nut  onto  stem  and  tighten
against  wrench  to  hold  it  securely.  Lower
support arm onto top flange of the Upper Barrel
and  tighten  Thumb  Screw  to  hold  the  Main
Valve in the closed position. Shut off water at the
Gate  Valve.  Remove  Main  Valve  Assembly  by
turning Seat Wrench counter-clockwise.

3. Lift out Wrench, Lower Stem, Main Valve Assem -
bly and Seat Ring from Hydrant Barrel as a unit.

4.  Straighten  stainless  steel  Lock  Washer,
unscrew  Cap  Nut  and  remove  Washer,  Stem
Seal,  Lower  Valve  Plate,  Main  Valve  and  Seat
Ring.  Clean,  inspect  and  replace  any  damaged
parts.  (Main  Valve  can  be  reversed  to  provide
new  seal.)  Replace  Drain  Ring  Facings.  Inspect
and lubricate Top and Bottom Seat Ring O-rings
(replace  if  necessary).  Lubricate  all  threaded
surfaces and reassemble.

5.  With  Cap  Nut  tightened  to  100  ft-lbs  on  5
1/4”  Hydrant  or  75  ft-lbs  on  4  1/2”  Hydrant,
bend  edges  of  stainless  steel  Lock  Washer  over
one flat on the Lower Valve Plate and one flat on
the Cap Nut.

6.  Lower  Main  Valve,  turn  Seat  Wrench
clockwise,  and  carefully  thread  Main  Valve  and
Seat  Ring  into  the  base  of  the  Hydrant  hand-
tight. Raise the Main Valve leaving about 1/2” of
play  between  the  Main  Valve  and  Seat.  Lower
Support Arm and tighten Thumb Screw.

7.  Turn  Seat  Wrench  clockwise  to  tighten  Main
Valve  to  200  ft-lbs.  Turn  on  water  at  the  Gate
Valve  and  remove  Seat  Wrench  by  removing
operating nut.

8.  Check  Bonnet  O-ring  for  proper  position  and
condition. Attach Brass Sleeve to Upper Stem and
lubricate  outside  to  protect  O-ring  Seals  from
thread damage. Place Bonnet onto Upper Barrel
and  assemble  Bonnet  Bolts  only  hand-tight.
Remove Brass Sleeve. Reassemble Operating Nut,
Thrust Bearing (refer to pg 1 for correct assembly),
and Hold Down Nut*. Be sure O-ring Seals are in
good condition at thread shoulder on outside of
Hold Down Nut and on inside where contact is
made with Operating Nut. Remove Oil Filler Plug
in  side  of  Bonnet.  Pour  MUELLER  Hydrant
Lubricant into Oil Reservoir until it is level with the
Oil Filler Hole. Replace Oil Filler Plug.

9.  Tighten  Bonnet  Bolts.  Unscrew  one  Hose
Nozzle  Cap  slightly  to  bleed  air.  Open  hydrant
fully. Tighten the Hose Nozzle Cap when water
starts  flowing  and  check  all  flange  connections
for  leaks.  Turn  Operating  Nut  to  fully  closed
position and remove Hose Nozzle Cap to allow
Barrel to drain. Replace Nozzle Cap.

10.  Turn  Operating  Nut  in  closing  direction  to
make sure Main Valve is closed tightly, then turn
in  opening  direction  approximately  1/4  turn  to
relieve tension on operating mechanism.

Before removing any bolt(s) holding the hydrant together, shut off gate valve to isolate hydrant from main water source.
Loosen (do not remove) one nozzle cap two turns and check for water under pressure inside hydrant – bleed off any pressure,
then remove nozzle cap completely. Open hydrant main valve completely. A continuous flow of water, no matter how slight,
indicates  hydrant  is  not  properly  isolated  from  the  main  water  supply,  and  that  problem  must  be  corrected  before  any
hydrant disassembly can proceed. Disassembly of hydrant with pressurized water acting against the main valve could result
in unexpected ejection of hydrant parts, debris or high-pressure water stream, which could cause serious bodily injury.

! WARNING

CAUTION:  Always  fill  the  oil  reser -
voir  with  the  bonnet  installed,  the
hydrant  in  its  normal  upright
position,  and  the  main  valve  fully
closed.  If  the  hydrant  is  filled  with
lubricant  under  any  other  circum -
stances, excess lubricant can overfill
the  bonnet  and  create  a  pressure
lock. This could result in damage to
the  seals  or  bonnet,  or  prevent
proper hydrant operation.

*TIGHTEN HOLD DOWN NUT TO 200-300 FT-
LBS  OF  TORQUE.  IF  TORQUE  WRENCH  IS
NOT  AVAILABLE,  USE  A  3  LB  HAMMER  TO
STRIKE  THE  END  OF  THE  A-311  WRENCH
FIRMLY  TWO  TIMES  TO  ASSURE  THE  NUT  IS
PROPERLY TIGHTENED.

Summary of Contents for Super Centurion 350

Page 1: ...and check for water under pressure inside hydrant bleed off any pressure then remove nozzle cap completely Open hydrant main valve completely A continuous flow of water no matter how slight indicates...

Page 2: ...n and lubricate threads Examine inside of Barrel to make certain Drain Valves have completely drained water from Barrel If water fails to drain from Barrel it may be caused by one or more of the follo...

Page 3: ...A 21 Hose Nozzle Cap A 22 Chain A 23 Chain Connector Hook A 24 Upper Barrel less nozzles A 25 Safety Coupling A 26 Safety Flange Bolt and Nut A 27 Safety Flange O ring A 28 Safety Flange A 29 Cotter P...

Page 4: ...3 MUELLER SUPER CENTURION 350 FIRE HYDRANT Filling Oil Reservoir CAUTION Always fill the oil reservoir with the bonnet installed the hydrant in its normal upright position and the main valve fully clo...

Page 5: ...Safety Flange Bolts 6 Turn Operating Nut in closing direction to make sure Main Valve is closed tightly then turn in opening direction approximately 1 4 turn to relieve tension on operating mechanism...

Page 6: ...steel Cotter Pin furnished with Safety Stem Coupling 8 Tighten Bonnet Bolts Unscrew one Hose Nozzle Cap slightly to bleed air Open Hydrant fully Tighten the Hose Nozzle Cap when water starts flowing...

Page 7: ...eeve Reassemble Operating Nut Thrust Bearing refer to pg 1 for correct assembly and Hold Down Nut Be sure O ring Seals are in good condition at thread shoulder on outside of Hold Down Nut and on insid...

Page 8: ...ew 3 Straighten stainless steel Lock Washer unscrew Cap Nut and remove Washer Stem Seal Lower Valve Plate Main Valve and Seat Ring Clean inspect and replace any damaged parts Main Valve can be reverse...

Page 9: ...al times with a heavy brass hammer NOTE Wear safety glasses when using a striking tool The Nozzle Lock does not have to be completely seated into the slot but it should be well engaged along the entir...

Page 10: ...ttom Seat Ring O ring 6 Slip new Shoe in place being careful not to damage Bottom Seat Ring O ring 2 Remove all 6 Shoe Bolt Nuts 5 Position Shoe to slip in place 3 Slip off Hydrant Shoe 9 MUELLER SUPE...

Page 11: ...place Oil Filler Plug 2 Unbolt Safety Flange Remove Upper Barrel Remove Upper Stem and Safety Stem Coupling by removing the lower stainless steel Cotter Pin and stainless steel Clevis Pin 5 Assemble U...

Page 12: ......

Reviews: