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Hydro-Guard® Installation Procedures & Site Evaluation

Each Hydro-Guard® installation is unique and will require a minimum of advance 

planning. Prior to the installation of the device, the drainage patterns for the intended 

installation location should be reviewed. The drainage pattern must permit discharged 

water to flow away from the Hydro-Guard® or to be absorbed by the surrounding soil. 

The Unit’s ground-level weather seal is designed to prevent infiltration by rainwater 

and normal discharges when placed in areas with acceptable drainage. Some utilities 

have opted to increase the excavation-site size creating a small drain field, or to 

install their Units on concrete splash pads in order to direct runoff. In cold weather 

applications multiple nightly flushes are effective in managing discharge volumes and 

preventing the accumulation of ice.

Installation of the Hydro-Guard® HG-8 InGround Flushing System 

The Hydro-Guard® HG-8 InGround Flushing System is housed in a Mueller® Thermal 

Coil Box that is approximately 21 inches in diameter. The bury depth will vary 

depending upon the depth of the utility’s water lines. The box is pre-constructed with 

low lead NTP male threads. The box is to be placed by the contractor at a location 

agreed upon by the end user. The box features coiled tubing that will route water from 

the water utility’s potable water distribution line to the meter assembly, through the 

HG-8’s flushing components, and discharge through a discharge service line which is 

routed to an acceptable point of discharge (i.e., a storm sewer, swale, storm pond, etc.). 

The meter and flushing assembly can be raised for maintenance and repair purposes 

and then lowered back down into the box below the frost line. A medium density foam 

insulation pad, freeze protection system, and cast iron lid help protect the flushing and 

meter assembly from freezing in the winter.
WARNING: Proper lifting, loading and unloading tools and techniques must be followed 

when handling this device. Damage to working components can occur if dropped.
Step 1 

Remove the Hydro-Guard® HG-8 Unit from its packaging and inspect for possible 

damage during shipping.
Step 2 

Turn off the service line feed.
Step 3 

Excavate a suitably sized ditch ensuring it is connected on one side to the utility’s 

service line trench. Remove any debris that might create uneven pressure on the Unit. 

Compact the bottom of the hole in order to minimize settling after installation. Place 

#57 stone then non-compacted clean bedding material within the bottom of the hole. 

Provide a bed of crushed gravel approximately 6 inches thick or place bricks or cement 

blocks below the pit to allow for drainage and provide support.
Step 4 

Slowly lower the Hydro-Guard HG-8 InGround Flushing System into place, pressing it 

firmly into the non-compacted bedding material within the bottom of the hole.
Step 5 

Bury the pit so the top edge is at ground level.
Step 6 

Install the top of the approximately 1.5” below existing grade and ensure the cast iron 

meter lid is level with existing grade.

Summary of Contents for HYDRO GUARD HG-8 Standard

Page 1: ...Page 1 of 28 HG 8 InGround Flushing System User Operation Manual Automatic Flushing Devices...

Page 2: ...ly prohibited Congratulations on your purchase of the Hydro Guard HG 8 InGround Sub Surface Discharge Unit the industry s only patented programmable flushing apparatus suitable for year round use in c...

Page 3: ...rocedures Site Evaluation Installation of the Unit 6 7 Installation Rendering 8 Programming Standard T2 9 12 Programming Signature NODE 13 15 Technical Section Unit Disassembly 17 Electrical System Ch...

Page 4: ...mage to the device Each person involved in the assembly installation and or maintenance of the Hydro Guard Automatic Flushing Device must read this manual carefully and follow all instructions prior t...

Page 5: ...Page 5 of 28 Installation Procedures Site Evaluation...

Page 6: ...HG 8 s flushing components and discharge through a discharge service line which is routed to an acceptable point of discharge i e a storm sewer swale storm pond etc The meter and flushing assembly ca...

Page 7: ...nd hand tamp each layer until the service grade is restored Step 10 After installation is complete sod the area around the Hydro Guard Unit or take other steps in order to prevent erosion Inspect the...

Page 8: ...MBLY Complete 1 Valve and Meter Replacement Assembly 546779 1 Coiled Tubing Assembly Cast Iron Vault Lid 546787 HG8 Plate Rest 546799 21 Dia Below Grade Vault 790015 Reinforcing Ring 700014 2 Foam Ins...

Page 9: ...infra red connector connected to the built in programming interface can significantly reduce the battery life of the 9 volt batteries in the programming interface and the rechargeable battery in the...

Page 10: ...OK 6 Use UP DOWN ARROWS to select one of the following a Custom Cycle Week use RIGHT LEFT ARROWS to move to days of the week use ON OFF keys to highlight days on which to flush then press OK to confir...

Page 11: ...A B or C from TBOS II infra red welcome screen use DOWN ARROW to select Programs and press OK then select what is to be checked and follow prompts Manual Flushing Using TBOS II handheld on the T 2 bui...

Page 12: ...e built in interface s internal memory lasts only 3 minutes Any time the battery within the Programming interface fully discharges it is necessary to plug the Handheld Programmer directly into the int...

Page 13: ...y will shut off to retain battery power Pressing any key will wake up the NODE to the Idle Mode Run Mode When controller is operating a program items shown on display will include station number alway...

Page 14: ...corner of display 5 Press PRG key to add START TIME to a different program 6 Press RETURN ENTER key to proceed to next programming function or allow controller to return to idle mode Setting Flush Du...

Page 15: ...hat station Pressing the button when a station is running in manual watering will stop irrigation on the current station and advance to the next station Pressing the button when a station is running i...

Page 16: ...Page 16 of 28 Technical Section...

Page 17: ...directions below Always close the curb stop before working on the unit HG 8 Machine Disassembly Step 1 Shut off water supply to the unit and remove the green housing cover Step 2 Remove the cast iron...

Page 18: ...amming keys of the handheld run a 2 minute manual flush sequence Plunger inside solenoid should be down when running and up when off Step 4 To prevent the loss of the solenoid plunger and spring place...

Page 19: ...ce when pulling plug out Step 6 Check for debris in the valve screen on the inlet side with the lower half of the valve body by removing the valve screen plug Step 7 Return valve plug to its proper lo...

Page 20: ...lifting holes and or lifting strap on steel plate lower flushing metering assembly below grade by slowly lowering the steel mounting plate to the lower part of the in ground protective housing DO NOT...

Page 21: ...ent Track your residual levels and alter flushing frequency and or duration in order to maximize water conservation Dechlorination The Hydro Guard HG 8 is equipped with a dechlorination system Dechlor...

Page 22: ...ttery box out of the watertight housing Replace 9 volt battery with a 9 volt lithium battery Signature Style NODE Programming Unscrew cap from bottom of NODE programmer housing Insert two 9 volt alkal...

Page 23: ...Page 23 of 28 HG 8 InGround Flushing System Sub Surface Discharge Unit Parts Section...

Page 24: ...00 1 Backflow Double Check Valve 9 700507 U Bar 10 700507 Flow U Bar w Hole for FP 15 HG 11010 1 Flow Control Valve 23 HG A119 320 Inline Dechlor Assembly 24 HG FP100 Thermal Control Valve 25 HG FP108...

Page 25: ...U Bar 700014 Threaded Connector 700261 Reinforcing Ring HG FP100 Anti Freeze Valve HG FP108C Molded Freeze Adaptor HG A119 320 Inline Dechlor HG V105 1 4 Polyurethane tube HG 20069 1 Flow Control Valv...

Page 26: ...Page 26 of 28 Notes...

Page 27: ...Page 27 of 28 Notes...

Page 28: ...Manufacturing facilities in Cleveland TN The Advance Maintenance Flushing concept using Automatic Flushing Units as presented is patented in the United States and Canada Foreign patents pending Hydro...

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