Mueller HG-1 Operating Instructions Manual Download Page 2

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HG-1 FLUSHING SYSTEM

Installation Instructions

GENERAL

INSTALLATION

Please read and retain this 
manual. It will be helpful for 
future reference, training, 
troubleshooting, and maintenance.

Site Evaluation

Each Hydro-Guard installation is 
unique and will require a minimum 
of advance planning. Prior to the 
installation of the device, the 
drainage patterns for the intended 

the dosage and contact times 
recommended by the AWWA. 

7.

 The Hydro-Guard Automatic 

Flushing Device may now be 
programmed and placed 
into service.

Overview

The Hydro-Guard HG-1 Automatic 
Flushing System, the industry’s 
premium patented, programmable 
flushing apparatus, is suitable for 
year-round use in warm climates. 
This Automatic Flushing System 
has been designed, engineered, 
and manufactured to provide 
outstanding dependability 
and performance.

Hydro-Guard HG-1 Atmospherically 
Discharged Flushing Unit
1.

 Remove the Hydro-Guard Unit 

from its packaging and inspect for 
possible damage during shipping.

2.

 Excavate a suitably-sized ditch 

ensuring it is connected on one 
side to the utility’s service line 
trench. Remove any debris that 
might create uneven pressure 
on the Unit. Compact the bottom 
of the hole in order to minimize 
settling after installation. Place 
#57 stone, then non-compacted 
clean bedding material within the 
bottom of the hole.

3.

 Slowly lower the Hydro-Guard 

Unit into place, pressing it firmly 
into the noncompacted bedding 
material until it is fully seated.

4.

 Connect the utility’s water system 

to the Hydro-Guard Unit by means 
of the 2" threaded connection. 
Ensure that the Unit is level before 
beginning the backfilling operation 
(The bottom of the ground plate 
should be approximately 1" above 
the final grade).

5.

 Backfill the hole around the Unit 

with clean fill and/or #57 stone. 
Backfilling should be accomplished 
in 6" compacted lifts. Check that 
the Unit is level.

6.

 Disinfect the Hydro-Guard 

Flushing Device in accordance with 
the utility’s policy. Do not exceed 

installation location should be 
reviewed. The drainage pattern must 
permit discharged water to flow 
away from the Hydro-Guard Unit in 
the case of a backflow situation. In 
cold-weather applications, multiple 
nightly flushes are effective in 
managing discharge volumes and 
preventing the accumulation of ice.

TYPICAL INSTALLATION

Erosion 
Control Plate

Sample Port Quick 
Connect (HG-S116 
Sample Valve Optional)

2" Control 
Valve

Coupling (by others)

26"

§ 

UV Protected
Housing

Programmer

Dechlorination 
System

Cam Lock 
Release System

2" MIP Connection 
(provided)

16"

Air Gap

Supply Line (by others)

2" Mueller Curb Stop (sold separately)

Mueller Valve Box 
(Sold Separately)

Summary of Contents for HG-1

Page 1: ...s manufactured by Mueller Co only and may not be applicable for any other use 2 DO NOT exceed the pressure ratings of any components or equipment Exceeding the rated pressure may result in serious injury and or property damage 3 Safety goggles and other appropriate protective gear should be used Failure to do so could result in serious injury HG 1 Automatic Flushing System Installation Instruction...

Page 2: ...ttling after installation Place 57 stone then non compacted clean bedding material within the bottom of the hole 3 Slowly lower the Hydro Guard Unit into place pressing it firmly into the noncompacted bedding material until it is fully seated 4 Connect the utility s water system to the Hydro Guard Unit by means of the 2 threaded connection Ensure that the Unit is level before beginning the backfil...

Page 3: ...ceed 120 psi the installation of a pressure reducing valve PRV is recommended Battery Life Will vary based on number of cycles per year operating pressure and temperature We recommend checking the battery every 6 months but in many cases you will get more life out of them HG 1 REQUIRES CONTROLLER The BL KR battery powered irrigation module communicates with the K Rain BL Application on a Smartphon...

Page 4: ...partment 2 Insert battery batteries into battery tray and connect the battery connector to controller 3 Make sure no water is inside battery compartment 4 Screw the NODE rear body back onto front half NOTE Make sure that seal marker on rear half of the NODE lines up with front half ensuring a proper seal is created Also The NODE has non volatile memory which allows battery replacement without losi...

Page 5: ...ng function or allow controller to return to idle mode Manual Flushing Manual flushing allows user to test the Hydro Guard unit or a program for a specified run time Make sure controller is in Idle Mode 1 Press and hold RIGHT ARROW until HAND icon is displayed The station number always 1 will be displayed in lower left side of display along with RUN TIME 2 Use the LEFT or RIGHT ARROW to select 1 s...

Page 6: ...hamber 5 Reinstall chamber covers lower bracket to secure them and retighten two nuts securely 6 Follow instruction 8 above to reinstall Exterior Housing Cover and restore water supply to unit The HG 1 Unit is designed to operate unattended and with minimal need for service In the event it is necessary to service the flushing unit s control valve solenoid or any other below grade component or to l...

Page 7: ... solenoid There is a hole in or debris around the diaphragm Try this Correction Run a manual flush for 1 minute Change batteries Check connections for corrosion breaks or lack of connection Check the adapters and solenoid for debris Run the electrical systems check Refer to valve troubleshooting for possible corrective measures PROBLEM CAUSE SOLUTION Controller does not flush as desired Water at m...

Page 8: ...the bury depth of the main 2 valve The HG 1 offers a valve bury depth of approximately 16 with above ground electronics that can be powered by a 9 volt Lithium battery operational in temperatures as low as 20 F For additional freeze protection consider the HG 3 design The HG 3 18 to 108 bury is equipped with Mueller s patented freeze protection system The freeze protection system allows the water ...

Page 9: ...ound Plate 7 HG 01141A Stainless Steel Housing Bracket 8 546025 15 PVC Housing Pipe 9 HG 123100 2 Valve 520 050 w Flow Control 10 HG 13101 Cam Lock Release System 11 546330 Splash Pad 12 or 13 HG 5292 NODE Controller Sub Assembly HGI BL Bluetooth Controller Sub Assembly PART PIPE MATERIAL HG1ARM2BRN018LPLG PVC HG1AIN2BRN018LPLG Brass HG1ARM2PVC018LPLG PVC HG1AIN2PVC018LPLG Brass 10 7 5 1 12 2 3 4 ...

Page 10: ...10 Notes HG 1 FLUSHING SYSTEM ...

Page 11: ...are liable only for their own acts and omissions and not those of each other MWP brands include Mueller Echologics Hydro Gate Hydro Guard HYMAX Jones Krausz Mi Net Milliken Pratt Pratt Industrial Singer and U S Pipe Valve Hydrant Please see muellerwp com brands and krauszusa com to learn more 2020 Mueller Water Products Inc All Rights Reserved The trademarks logos and service marks displayed in th...

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