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Reliable Connections

TM

Water (Canada)
1.705.719.9965
www.muellercanada.com
[email protected]

International
1.423.490.9555
www.mueller-international.com
[email protected]

Water (U.S.)
1.800.423.1323
www.muellercompany.com
[email protected]

Gas (North America)
1.800.798.3131
www.muellergas.com
[email protected]

Mueller

®

 H-603 and H-604 Power Operators

General

      Caution: Should the equipment that the power operator is connected to suddenly stop turning or stall, the torque 

transmitted through the handle of the power operator may be sufficient to cause the person holding it to be thrown off 

balance. Before starting the power operator, the person operating should assume a stable, well braced and balanced 

position on solid ground so this torque can be controlled, Do not uSE WiRE, taPE oR anY otHER MEanS to HoLD 

tHE PoWER oPERatoR SWitCH oR tHRottLE LEVER in tHE “on” oR “Run” PoSition. DoinG So MaY PREVEnt 

tHE PoWER oPERatoR FRoM SHuttinG oFF in tHE EVEnt tHE PERSon oPERatinG LEtS Go oF tHE HanDLE.

o P E R a t i n G   i n S t R u C t i o n S

      Caution: Do not suspend the 

power operator by the power cord, 

or use the cord to lift or lower the 

unit. Doing so may cause the cord to 

separate or compromise the electrical 

connection inside the unit, making the 

unit inoperable or posing an electrical 

shock hazard. use of the power 

operator with a damaged electrical 

cord or compromised electrical 

connection could result in serious 

injury or death.
      WaRninG: Do not use the power 

operator in an explosive atmosphere 

or around flammable materials. Do 

not remove or deface the warning tag, 

form 8933, attached to the unit.

Electrical Connection

 

Only operate the H-603 unit from a power 

source rated at 120VAC or DC,10 AMPS 

with a minimum capacity of 1500 watts to 

accommodate peak load requirements.
When connected to an AC source – To 

help prevent electrical shock or possible 

electrocution, always use the supplied 

Ground Fault Current Interrupter (GFCI) 

in series with this unit and a 3-prong 

grounding type receptacle, which is 

installed in accordance with the National 

Electrical Code. The GFCI is for use 

ONLY with 120VAC, 60Hz. DO NOT use 

the GFCI on Direct Current (DC). See 

instructions supplied with the GFCI for 

additional information.
Extension cords must have a continuous 

rated capacity of 10 AMPS at 120 volts 

and include a properly connected 

grounding circuit. DO NOT connect the 

ground wire (normally green) to the 

neutral wire (normally white).
DO NOT remove or in any way disable 

the grounding lug on the plug of the unit 

of GFCI.
Replacement GFCI units are available 

by contacting Mueller Customer Service 

at 800-423-1323. 
Before each use of the unit – Check 

to be sure the electric motor is securely 

attached to the handle and that all 

mounting screws are in place and tight. 

Also, inspect the gear case for leakage. 

The gear case (

3

/

4

 pint capacity) is 

filled with the proper lubricant at the 

factory and requires no periodic service. 

However, if leakage has occurred or 

the gear case requires repair, contact 

Mueller Co. Customer Service at:   

1-800-423-1323 for return instructions.

After approximately every forty 

tapping operations – check the brushes 

in the electric motor by removing the 

plastic screws, located one on each side 

of the electric motor. When removing the 

brushes, observe the relationship of the 

curvature at the end of each brush and 

reinstall the brushes with the curvature in 

the same position. Replacement brushes 

are available from Mueller Co. Customer 

Service at 1-800-423-1323.
NOTE: If the electric motor does not 

turn on when the switch trigger is 

pulled, small debris particles may 

be in the brushes/ armature area of 

the motor. To correct this situation, 

unplug the unit from the power 

source, remove and wipe the electric 

brushes clean. Then spray the brush 

contact area with electric contact 

cleaner, re-install the brushes and 

continue operations.

H-603 electric OPeratOr

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