8.6.3 Injector – Removal and installation
Preconditions
☑
Engine is stopped and starting disabled.
Special tools, Material, Spare parts
Designation / Use
Part No.
Qty.
Installation/removal jig
F6789889
1
Milling cutter
F30452739
1
Torque screwdriver, 1–5 Nm
F30452774
1
Torque wrench, 10–60 Nm
F30452769
1
Ratchet bit
F30027340
1
Torque wrench, 60–320 Nm
F30452768
1
Ratchet bit
F30027341
1
Assembly compound (Molykote P 37)
50564
1
Assembly compound (Kluthe Hakuform 30-15)
X00067260
1
Multi-purpose grease
40320
1
Engine oil
WARNING
Fuels are combustible and explosive.
Risk of fire and explosion!
• Avoid open flames, electrical sparks and ignition sources.
• Do not smoke.
• Wear protective clothing, protective gloves, and safety glasses / facial protection.
WARNING
Liquid or gaseous media, e.g. fuel, are poisonous.
Escaping vapors of highly volatile media, e.g. fuel or ether.
Risk of fatal injury through swallowing; risk of poisoning through inhalation; irritation to eyes
and skin!
• Seek medical attention immediately; do not induce vomiting.
• Do not inhale vapors or smoke.
• Wear protective clothing, protective gloves, and safety glasses.
• If contact is made with skin, wash off with water and soap.
• Keep the engine room well ventilated at all times.
WARNING
Hot components/surfaces.
Risk of burns!
• Allow the engine to cool down to below 50 °C before beginning work.
• Wear suitable protective equipment/thermal gloves.
• Avoid unprotected contact with hot surfaces.
WARNING
Internal loads and residual pressures in the HP fuel system. Risk of flying parts when released.
Risk of pressurized fuel spraying out.
Risk of injury from flying parts and spraying fuel!
• Wait at least 15 mins. to relieve pressure before opening the HP fuel system.
• Only use specified tools and jigs.
• Always wear protective goggles / safety mask.
• Undo threaded connections slowly.
MS15058/04E 2018-12
| Injector | 117
TIM-ID: 0000079196 - 005
Summary of Contents for 20V4000G44F
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