MTU 10 V 2000 M9x, Operating Instructions Manual

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Table of Contents
1 Safety
1.1 Important requirements for all products 5
1.2 Personnel and organizational requirements 6
1.3 Transport 7
1.4 Safety requirements for startup and
operation 8
1.5 Safety requirements for maintenance and
repair work 9
1.6 Fire prevention and environmental
protection, fluids and lubricants, auxiliary
materials
12
1.7 Standards for safety notices in the text 14
2 General Information
2.1 Tightening specifications for screws, nuts
and bolts 15
2.2 Engine side and cylinder designations 26
2.3 Product description 27
2.4 Engine overview 33
2.5 Sensors and actuators – Overview 35
3 Technical Data
3.1 8 V 2000 M92, 8 V 2000 M93 engine data 40
3.2 10V 2000 M92, 10V 2000 M93 engine data 43
3.3 Firing order 46
3.4 Engine – Main dimensions 47
4 Operation
4.1 Putting the engine into operation after
extended out-of-service periods (>3 months) 48
4.2 Engine – Putting into operation after
scheduled out-of-service-period 49
4.3 Tasks after extended out-of-service periods
(>3 weeks) 50
4.4 Checks prior to start-up 51
4.5 Fuel treatment system – Putting into
operation 52
4.6 Operational checks 54
4.7 Fuel treatment system – Switching on 55
4.8 Starting the engine 56
4.9 Engine – Shutdown 57
4.10 Emergency engine stop 58
4.11 After stopping the engine 59
4.12 Fuel treatment system – Shutdown 60
4.13 Plant – Cleaning 61
5 Maintenance
5.1 Maintenance task reference table [QL1] 62
6 Troubleshooting
6.1 Fuel treatment system – Troubleshooting 63
6.2 Troubleshooting 64
7 Task Description
7.1 SOLAS 67
7.1.1 SOLAS shielding – Installation as per MTN
5233 67
7.1.2 SOLAS shielding – Installation 68
7.1.3 Installation locations for SOLAS shielding 69
7.2 Engine 74
7.2.1 Engine – Barring manually 74
7.2.2 Engine – Cranking on starting system 75
7.3 Cylinder Liner 76
7.3.1 Cylinder liner – Endoscopic examination 76
7.3.2 Instructions and comments on endoscopic and
visual examination of cylinder liners 78
7.4 Crankcase Breather 80
7.4.1 Crankcase breather – Cleaning oil pre-
separator element 80
7.4.2 Crankcase breather – Oil separator element
replacement, diaphragm check and
replacement
81
7.5 Valve Drive 83
7.5.1 Valve clearance – Check and adjustment 83
7.5.2 Cylinder head cover – Removal and
installation 85
7.6 Injection Valve / Injector 86
7.6.1 Injector – Replacement 86
7.6.2 Injector – Removal and installation 87
7.7 Fuel System 89
7.7.1 Fuel system – Venting 89
7.8 Fuel Filter 90
7.8.1 Fuel filter – Replacement 90
7.8.2 Fuel prefilter – Differential pressure check
and adjustment of gauge 92
7.8.3 Fuel prefilter – Draining 93
7.8.4 Fuel prefilter – Flushing 95
7.8.5 Fuel prefilter – Filter element replacement 97
7.9 Charge-Air Cooling 99
7.9.1 Intercooler – Checking condensate drain line
for coolant discharge and obstruction 99
7.10 Air Filter 100
M015590/06E 2014-03 | Table of Contents | 3
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