MTS Systems MAXPLUS 231 Manual Download Page 6 | Manualshive

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Signal/Wiring Overview

AUX

SIG

RESP

CUR

BAL

RESET

FEEDBACK

SHLD
SHLD

GND

GND

GND

GND

REF

COS

TS

SIN

CONTINUOUS

LIMIT

RESET
HI-BUS

MOTOR

FEEDBACK
AMPLIFIER

SHORTS

CURRENT

MARK

ENCODER

POWER

I/O

GND

ORIENT

RAMPS

GND

-COM

+COM

CUR
TAC

GND

FLT

SHFT

SLOW

SPD
ENB

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Summary of Contents for MAXPLUS 231

Page 1: ...ment by MTS Automation During the warranty period a defective amplifier unit will be repaired or replaced as outlined below Before requesting return authorization please try to verify that the problem...

Page 2: ...upon your receipt of the replacement Non Warranty Service Return your defective unit freight prepaid and it will be repaired on a time and material basis and returned within three weeks of receipt OR...

Page 3: ...he motor shaft to rotate at a fixed 1 rev per sec rate in a CCW direction viewed from the shaft end of the motor Ramping of the command input signal for a time period that is user selectable using DIP...

Page 4: ...max when ON Fault Protection Shorts Stator Amplifier Temperature Feedback Resolver Tracking Motor Thermal HI BUS Encoder Simulation TTL Differential Output Plus Index Phase Quadrature Line Count 1024...

Page 5: ...tprint 5 RECOMMENDED D SIDE VIEW C B A 1 0 31 NOTE 13 6 14 6 FRONT VIEW Summary of Amplifier Dimensions MODEL A in B in C in D in MPA 80 231 8 5 6 5 1 3 10 63 NOTE If front cover is attached additiona...

Page 6: ...SIG RESP CUR BAL RESET FEEDBACK SHLD SHLD GND GND GND GND REF COS TS SIN CONTINUOUS LIMIT RESET HI BUS MOTOR FEEDBACK AMPLIFIER SHORTS CURRENT MARK ENCODER POWER I O GND ORIENT RAMPS GND COM COM CUR T...

Page 7: ...The pairs do not have to be twisted The resolver wiring should not be run adjacent to any non shielded high voltage wires such as the motor wires RST If the wiring cannot be separated the RST motor l...

Page 8: ...rts in the stator wiring occur this comes ON AMPLIFIER THERMAL An 85 C thermostat is mounted to the amplifiers IGBT heat sink and shunt load If an excess temperature is sensed this fault occurs FEEDBA...

Page 9: ...COMPATIBLE 2 THEY SHOULD BE CONNECTED TO COMPATIBLE DIFFERENTIAL RECEIVERS 3 THE BEST SHIELDING APPROACH WOULD BE TO CONNECT THE SHIELD AT THE AMPLIFIER END ONLY 4 ALL SIX WIRES AND A GND CONNECTION S...

Page 10: ...GND ORIENT RAMPS GND COM COM CUR TAC GND FLT SHFT SLOW SPD ENB I O WIRING EXAMPLE The actual decision as to open or closed switches occurs at a voltage level between 5 8 volts DC Less than 5 volts is...

Page 11: ...ys based on the amplifier control inputs There are two outputs Fault and Slow These are open collector NPN 2N7053 transistors with their emitters connected to GND Each output can be connected to a 30...

Page 12: ...lts is then used to control velocity and the SIG pot is used for velocity adjustments If the COMMAND voltage is applied to the COMMAND signal input then an opposite shaft rotation occurs The current l...

Page 13: ...AUX SIG RESP CUR BAL RESET ENCODER I O GND ORIENT RAMPS GND COM COM CUR TAC GND FLT SHFT SLOW SPD ENB Outputs Two diagnostic outputs are the dc voltage proportional to velocity and the dc output prop...

Page 14: ...e COM and COM connections must be reversed 14 13 12 11 10 9 8 7 6 5 4 3 2 1 CMD GND COM COM 1 2 3 1 2 3 1 2 3 GND COMMAND TYPICAL EXTERNAL CONTROLLER WITH DIFFERENTIAL DRIVERS MPA AMPLIFIER I O AND AN...

Page 15: ...s ten where ten equals the amplifiers continuous current With the jumper in absolute the proportional voltage is always positive for either plus or minus motor current JP4 SLOW STANDARD AT SPEED The p...

Page 16: ...P9 RESETABLE FAULTS STANDARD NON RESETABLE FAULTS When JP9 is in the left position default the amplifier must be power cycled to reset any faults In the right position the faults can be cleared with t...

Page 17: ...e to withstand the voltage current ratings applied A ground terminal is supplied and should be connected to earth ground Internal Protection These amplifiers have internal AC Input fuses and a shunt f...

Page 18: ...ed to earth ground Typical WYE Secondary L1 HOT L2 HOT L3 HOT GND EARTH GROUND Typical Delta Secondary EARTH GROUND L2 HOT GND L1 HOT L3 HOT These are the two most typical transformer configurations a...

Page 19: ...transformers to depict all combinations The MPA amplifier does not care where the earth ground is This example is a delta secondary Delta Secondary L2 NEUTRAL GND L1 HOT L3 HOT EARTH GROUND In this ex...

Page 20: ...an ungrounded Delta secondary connection The examples show acceptable A1 A2 and A3 and unacceptable U1 U2 U3 configurations If it is not possible to visually inspect the transformer configuration you...

Page 21: ...a transformer with a grounded secondary may need to be added to the system before power is applied If you find one of the unacceptable connections above you must A Ground the secondary if possible B...

Page 22: ...Vac inputs that have to be active based on the desired speed range Amplifier Inputs Motor Inputs SHFT SPD LOW 1 690 rpm GND GND Connect L1 to LOW 1 2 1630 rpm GND OPEN Connect L1 to 2 3 3300 rpm OPEN...

Page 23: ...23 Motor and Motor Relay Wiring...

Page 24: ...his continuous rating Derating the stator wiring for three phase operation should not be done Model Locked Rotor MPA 80 231 80 Amps A ground terminal is supplied and should be connected to earth groun...

Page 25: ...mes too high a solid state device turns on and causes a load to be placed in parallel with the bus There are three protection devices that are used to protect the amplifier from this application depen...

Page 26: ...continuous rating is impaired by the heat rise from the ambient temperature and the amplifier will thermally shut down once the 85 condition is sensed at either the bridge or the shunt load A guidelin...

Page 27: ...ors External inductors can be placed in the amplifier R S and T leads to assure that the minimum inductance specification is achieved 230 volt models are 5mH R S T R S T MOTOR Typical MPA Motor Connec...

Page 28: ...28 Inductor Mechanical Footprint 5 25 4 81 44 0 0 42 3 85 4 27 6 35 0...

Page 29: ...nclosure and there is a requirement to reduce the effects of radiated noise the inductors are available pre mounted in an enclosure To properly reduce the affects of radiated noise the motor cable RST...

Page 30: ...ustment is done at spindle speeds of 50 100 rpm The adjustment should be checked on all the possible speeds For start up verification of wiring with external position controls the following simple tes...

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