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13

SECTION 9:  TROUBLE SHOOTING GUIDE

Trouble

Possible Cause(s)

Corrective Action

Engine fails to start

1.

Blade control handle disengaged.

2.

Spark plug wire disconnected.

3.

Fuel tank empty, or stale fuel.

4.

Blocked fuel line.

5.

Faulty spark plug.

6.

Engine flooded.

1.

Engage blade control handle.

2.

Connect wire to spark plug.

3.

Fill tank with clean, fresh gasoline.

4.

Clean fuel line.

5.

Clean, adjust gap or replace.

6.

Wait a few minutes to restart. Do not prime.

Engine runs erratic

1.

Spark plug wire loose.

2.

Blocked fuel line or stale fuel.

3.

Vent in gas cap plugged.

4.

Water or dirt in fuel system.

5.

Dirty air cleaner.

6.

Carburetor out of adjustment.

1.

Connect and tighten spark plug wire.

2.

Clean fuel line; fill tank with fresh gasoline.

3.

Clear vent.

4.

Drain fuel tank. Refill with fresh fuel.

5.

Clean air cleaner. 

6.

Adjust carburetor. 

Engine overheats

1.

Engine oil level low.

2.

Air flow restricted.

3.

Carburetor not adjusted properly.

1.

Fill crankcase with proper oil.

2.

Remove blower housing and clean. 

3.

Adjust carburetor. 

Occasional skip 
(hesitates) at high 
speed

1.

Spark plug gap too close.

1.

Adjust gap to .030”.

Idles poorly

1.

Spark plug fouled, faulty or gap too 
wide.

2.

Carburetor improperly adjusted.

3.

Dirty air cleaner.

1.

Reset gap to.030” or replace spark plug.

2.

Adjust carburetor. 

3.

Clean air cleaner. 

Excessive vibration

1.

Cutting blade loose or unbalanced.

2.

Bent cutting blade.

1.

Tighten blade and adapter. Balance blade. 

2.

Replace blade.

Mower will not mulch 
grass

1.

Wet grass.

2.

Excessively high grass.

3.

Dull blade.

1.

Wait until later to cut.

2.

Mow once at a high cutting height, then mow 
again at desired height or make a narrower 
cutting swath (1/2 width).

3.

Sharpen or replace blade.

Uneven cut

1.

Wheels not positioned correctly.

2.

Dull blade.

1.

Place all four wheels in same height position.

2.

Sharpen or replace blade.

Summary of Contents for Yard-Man 109

Page 1: ...licable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 o...

Page 2: ...rom the experts Choose from the options below Visit yardman com for many useful suggestions Click on Customer Support button and you will get the four options reproduced here Click on the appropriate...

Page 3: ...75 feet from the machine while it is in operation Stop machine if anyone enters the area 6 Always wear safety glasses or safety goggles during operation and while performing an adjustment or repair to...

Page 4: ...uld read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Service Safe Handling Of Gasoline 1 To avoid personal injury or prop...

Page 5: ...nents discharge cover and trail shield are subject to wear and damage which could expose moving parts or allow objects to be thrown For safety protection frequently check components and replace immedi...

Page 6: ...LY Do not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower...

Page 7: ...eated securely into the handle mounting brackets See Figure 2 Figure 2 Tighten the hand knobs on each side of the handle carriage bolts and saddle washers must be seated properly into the handle as sh...

Page 8: ...lade control handle must be depressed in order to operate the unit Release the blade control handle to stop the engine and blade WARNING This control mechanism is a safety device Never attempt to bypa...

Page 9: ...owly until engine reaches start of compression cycle rope will pull slightly harder at this point Let the rope rewind slowly Pull rope with a rapid continuous full arm stroke Keep a firm grip on start...

Page 10: ...ounting bracket Reassemble the upper handle Place the hairpin clips in the inner holes in the weld pins Reattach the starter rope Carburetor WARNING If any adjustments are made to the engine while the...

Page 11: ...for cracks especially if you strike a foreign object Replace when necessary When sharpening the blade follow the original angle of grind as a guide It is extremely important that each cutting edge re...

Page 12: ...plug replacement is recommended at the start of each mowing season check engine manual for correct plug type and gap specifications Clean engine regularly with a cloth or brush Keep the cooling syste...

Page 13: ...6 Adjust carburetor Engine overheats 1 Engine oil level low 2 Air flow restricted 3 Carburetor not adjusted properly 1 Fill crankcase with proper oil 2 Remove blower housing and clean 3 Adjust carbure...

Page 14: ...14 SECTION 10 PARTS LIST FOR MODEL 109 6 7 8 9 10 11 12 13 8 15 16 17 18 23 20 21 22 26 27 28 30 32 33 34 36 37 38 39 24 27 21 26 23 22 25 29 19 3 4 20 35 2 5 38 1 38 25 38 31...

Page 15: ...Rear 687 02076 Pivot Arm Assembly LH Front Pivot Arm Assembly RH Rear 28 682 3024 Handle Bracket Assembly RH 682 3025 Handle Bracket Assembly LH 29 748 0376C Blade Adapter 753 0588 Blade Adapter Kit f...

Page 16: ...tments and normal deterioration of the exterior finish due to use or exposure d Service completed by someone other than an authorized service dealer e MTD does not extend any warranty for products sol...

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