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 18

SECTION 14:  TROUBLE SHOOTING GUIDE

**Self-propelled models only
Note: For repairs beyond the minor adjustments above, contact your local authorized service dealer.

Trouble

Possible Cause(s)

Corrective Actions

Engine fails to 
start

Blade control handle disengaged.
Spark plug wire disconnected.
Dirty aircleaner.
Primer button not depressed.
Throttle control lever not in correct 
starting position (if so equipped).
Fuel tank empty or stale fuel.

Blocked fuel line (if so equipped).
Faulty spark plug.
Engine flooded.

Engage blade control handle.
Connect wire to spark plug.
Refer to the engine manual packed with your unit.
Refer to the engine manual packed with your unit.
Move throttle lever to FAST or START position.

Fill tank with clean fresh gasoline. Fuel will not last over thirty 
days unless a fuel stabilizer is used.
Clean fuel line.
Clean, adjust gap or replace.
Refer to the engine manual packed with your unit.

Engine runs 
erratic

Unit running in START position.
Spark plug wire loose.

Blocked fuel line (if so equipped) or 
stale fuel.
Vent in gas cap plugged.
Water or dirt in fuel system.
Dirty air cleaner.
Carburetor out of adjustment.

Move throttle lever to FAST position.
Connect and tighten spark plug wire. Check spark plug for 
fouling.
Clean fuel line; fill tank with clean, fresh gasoline. Fuel will 
not last over thirty days unless a fuel stabilizer is added.
Clear vent or threads or replace.
Drain fuel tank. Refill with fresh fuel.
Refer to the engine manual packed with your unit.
Refer to the engine manual packed with your unit.

Engine 
overheats

Engine oil level low.
Dirty aircleaner.
Air flow restricted.

Carburetor not adjusted properly.

Fill crankcase with proper oil.
Refer to the engine manual packed with your unit.
Stop engine and disconnect spark plug wire. Remove blower 
housing and clean. 
Refer to the engine manual packed with your unit or see an 
authorized service dealer.*

Occasional 
skip (hesitates) 
at high speed

Spark plug gap too close.
Carburetor idle mixture adjustment     
improperly set.

Adjust gap to .030".
Refer to the engine manual packed with your unit.

Idles poorly

Spark plug fouled, faulty or gap too 
wide.
Carburetor improperly adjusted.
Dirty air cleaner.

Reset gap to .030" or replace spark plug.

Refer to the engine manual packed with your unit.
Refer to the engine manual packed with your unit.

Excessive 
vibration

Cutting blade loose or unbalanced.
Bent cutting blade.

Tighten blade and adapter. Balance blade.
See an authorized service dealer.

Mower will not 
mulch grass

Engine speed too low.
Wet grass.
Excessively high grass.

Set throttle between 3/4 and full throttle.
Do not mow when grass is wet; wait until later to cut.
Mow once at a high cutting height, then mow again at 
desired height or make a narrower cutting swath (1/2 width).

Uneven cut

Wheels not positioned correctly.
Dull blade.

Place all four wheels in same height position.
Sharpen or replace blade.

Wheels will not 
propel**

Belt not installed properly.
Debris clogging mechanism.

Check belt for proper pulley installation and movement.
Clean out debris.

Summary of Contents for Series 580

Page 1: ...ystem is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the State of Cal...

Page 2: ...pets Stop engine when they are in the vicinity of your mower to help prevent blade contact or thrown object injury Although the area of operation should be completely cleared of foreign objects an ob...

Page 3: ...not operate this unit on that area or serious injury could result DO Mow across the face of slopes never up and down Exercise extreme caution when changing direction on slopes Watch for holes ruts hid...

Page 4: ...ularly After striking a foreign object stop the engine remove the wire from the spark plug and thoroughly inspect the mower for any damage Repair the damage before starting and operating the mower Nev...

Page 5: ...not mow on inclines with a slope in excess of 15 degrees a rise of approximately 2 1 2 feet every 10 feet A riding mower could overturn and cause serious injury If operating a walk behind mower on su...

Page 6: ...heses ATTACHING THE STRUTS Hex Bolt Bell Washer Nut 1 4 20 710 0751 736 0270 712 0287 Saddle Washer 320 I D x 83 O D Lock Washer 5 16 736 0119 Nut 5 16 18 712 0267 736 0451 265 I D x 75 O D x 062 A 1...

Page 7: ...t the rear of the deck The model plate will look like Figure 2 Figure 2 SECTION 4 CALLING CUSTOMER SUPPORT If you are having difficulty assembling this product or if you have any question regarding th...

Page 8: ...is observed from the operating position Figure 4 HOW TO SET UP YOUR LAWN MOWER Assembling Handle 1 Remove packing material which may be between the upper and lower handles for shipping purposes 2 Lift...

Page 9: ...ition 3 The rear axle shaft has a right side and a left side The right side has two tabs and the left side has one tab See Figure 6 4 Slide the left side of the rear axle shaft through the right pivot...

Page 10: ...ghtened securely WARNING The shipping chute retainer must be removed and discarded before operating the mower Optional Mulching Baffle A mulching kit OEM 190 110 is available for the mowers shown in t...

Page 11: ...Squeezing the drive clutch control engages the drive mechanism to the wheels Releasing the clutch control stops the wheels from driving Release the drive clutch control to slow down when negotiating...

Page 12: ...t lawn is clear of stones sticks wire or other objects which could damage lawn mower or engine Such objects could be accidentally thrown by the mower in any direction and cause serious personal injury...

Page 13: ...ew shown in Figure 14 so the cable will move freely beneath the clamp It is not necessary to remove the screw and clamp completely 2 Push the throttle control lever on the handle all the way forward a...

Page 14: ...justing carburetor SECTION 10 LUBRICATION WARNING Always stop engine and disconnect spark plug wire before cleaning lubricating or doing any kind of work on lawn mower Figure 16 Blade Control Lubricat...

Page 15: ...lance Before reassembling the blade pulley assembly to the unit lubricate the engine crankshaft and the inner surface of the blade adapter with light oil or engine oil Lubricating the bolt holes bolts...

Page 16: ...ass dirt and combustible debris from muffler area REAR FLAP REPLACEMENT The rear flap is attached to the back of the mower deck and is designed to minimize the possibility that objects will be thrown...

Page 17: ...ease to prevent rusting 4 Store mower in a dry clean area Do not store next to corrosive materials such as fertilizer NOTE When storing any type of power equipment in a poorly ventilated or metal stor...

Page 18: ...ll with fresh fuel Refer to the engine manual packed with your unit Refer to the engine manual packed with your unit Engine overheats Engine oil level low Dirty aircleaner Air flow restricted Carburet...

Page 19: ...rew Hardware 7510042823 Screw Part No 731 1402A 731 1694 731 1695 731 1934 Color Yellow Black Silver Charcoal Part No 7510143208 Color Black Part No 731 1585B Color Black Part No 731 1586B 731 1612A C...

Page 20: ...NGINE MANUAL 31 1 2 3 4 6 7 8 12 15 17 68 13 9 11 10 14 16 20 21 19 18 22 23 24 25 26 28 27 67 66 54 29 30 55 56 61 62 63 64 65 60 59 57 53 52 51 50 44 45 47 48 46 49 41 36 34 36 43 42 33 37 38 39 40...

Page 21: ...e Pulley 36 753 0825 Blade Adapter Kit Incl Ref 34 38 39 40 37 742 0642 Blade 22 742 0742 Mulching Blade 22 38 736 0452 Bell Washer 396 I D x 1 140 O D x 095 39 710 0606 Hex Screw 1 4 2 0x 1 50 40 710...

Page 22: ...51 43 46 47 53 52 42 41 37 40 39 33 34 32 31 30 36 19 20 22 23 24 25 26 27 28 19 20 49 48 29 52 53 54 41 42 55 IMPORTANT For a proper working machine use Factory Approved Parts V BELTS are specially...

Page 23: ...x 625 x 062 26 618 0299 Housing Lwr Includes 27 27 741 0672 Flange Bearing 378 x 531 x 370 28 710 1276 Hex Screw w Wash 1 4 20 x 750 29 618 0298 Transmission Complete Incl 1 thru 30 30 732 0708 Bearin...

Page 24: ...ment of the manufacturer Transportation charges Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the purchaser Units exported out of the Unit...

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