MSA 9010 SIL Operating Manual Download Page 1

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Company Reg No: SC260789 VAT Reg No: GB 828 8779 58

+44(0)141 771 7749

[email protected]

Unit F, 230 Parkway Point, Springhill Parkway,

Glasgow Business Park, Glasgow, UK, G69 6GA

P R O D U C T M A N U A L

www.frontline-safety.co.uk

Summary of Contents for 9010 SIL

Page 1: ...0789 VAT Reg No GB 828 8779 58 t 44 0 141 771 7749 e sales frontline safety co uk Unit F 230 Parkway Point Springhill Parkway Glasgow Business Park Glasgow UK G69 6GA P R O D U C T M A N U A L www fro...

Page 2: ...MSAsafety com Operating Manual Model 9010 9020 SIL Control Unit Order No 10171754 00...

Page 4: ...eys for Access to the Codes 27 4 4 Example for Use of the Keys for Access to the Access Codes 28 5 Settings Parameters 30 5 1 Access Code 1 Calibration 30 5 2 Access code 2 Settings for Particular Ope...

Page 5: ...cial Conditions for the Safe Use of the Gas Warning Unit 9010 9020 in SIL Applications 57 10 4 Permitted Hardware Software Versions 58 11 Ordering Information 59 12 Appendix 60 12 1 Alarms Sequence Re...

Page 6: ...y or oxygen enrichment or monitoring the inerting of operational plants The control unit is in conformance with ATEX directive TOX monitoring to protect individuals by continuously monitoring toxic ga...

Page 7: ...lternative use or use outside this specification will be considered as non compliance This also applies especially to unauthorised alterations to the device and to commissioning work that has not been...

Page 8: ...detector or 4 20 mA transmitter Control Unit 9020 SIL for connecting two general purpose inputs catalytic combustion detec tors semiconductor detectors or 4 20 mA transmitters Both versions are availa...

Page 9: ...2 or 3 wire connection can be connected Input can be configured as dual state digital inputs Front panel LCD display and four key keypad up down ESC Enter for ease of configuration and calibration Sp...

Page 10: ...rs LELm Lower Explosion Limit meter measurement units for gas detection open path detec tors PCB Printed Circuit Board SPDT Single Pole Dual Throw STEL Short Time Exposure Limit TWA Time Weighted Expo...

Page 11: ...ration jumper CV18 3 ALARM relay 10 Configuration jumpers CV22 4 FAILURE relay 11 Ethernet connector Modbus TCP 5 WARNING relay 12 Heartbeat LED indication Firmware 6 HORN relay 13 USB connector for M...

Page 12: ...e 2 different front panels available for 9010 Module 1 display unit and 9020 module 2 display units Fig 3 9010 Fig 4 9020 1 Status LEDs red yellow 5 Site Information Tag 2 System Failure LED yellow 6...

Page 13: ...on of reaching the alarm thresholds Yellow failure status LED F for the optical indication of a possible failure or out of service condition Status LED information is available for both channels indiv...

Page 14: ...ion is disabled The TIME OUT function checks if a front panel key is pressed e g during configuration of the unit For more information about TIME OUT function see chapter 5 2 Access code 2 Settings fo...

Page 15: ...either be done with the UP or DOWN key on the front panel or be performed remotely see TERMINAL CONNECTIONS DIAGRAMS Fig 7 and Fig 8 WARNING The Alarm set points are scaled in percentage related to th...

Page 16: ...re type is shown on the display a list can be found in chapter 8 1 SYSTEM failure condition is monitored by an internal watchdog and in case of any system malfunction the SYSTEM failure LED and the Fa...

Page 17: ...onfigured using Access Code 52 For more information see chapter 5 7 If the opto isolated CAUTION output is used and 24 VDC external power supply is not available then set CV22 in position 2 3 and CV18...

Page 18: ...only Contact MSA for any technical questions For local MSA contacts go to our website www MSAsafety com Ethernet Interface The control unit has a build in web interface The web interface allows the o...

Page 19: ...al Data chapter are exceeded If installation is planned inside cabinets the standards for maximum permissible temperature must be observed Cabinets must provide sufficient heat convection to dissipate...

Page 20: ...conductor must be provided The user must ensure an appropriate supply voltage in accordance with EMC directives The main supply source must not be subjected to voltage variations exceeding the limits...

Page 21: ...e a negative impact on the internal power supply lifetime 24 VDC External Power Supply The external 24 VDC power supply e g battery can be used as back up option or if main power is not available The...

Page 22: ...is used if back up power supply is not required Set Access Code 2 P4 as activated A Set Access Code 2 P5 as activated A Using external 24 VDC power supply only CV18 2 3 The control unit and connected...

Page 23: ...4 VDC HORN CUT OUT ALARMS RESET REMOTE ELECTRONIC EARTH GROUND GND EARTH GROUND DATA DATA RS 485 120 Ohm termination resistor across DATA and DATA terminal is required ANALOG OUTPUT CHANNEL B ANALOG O...

Page 24: ...the connection cable to the detector must be uniquely connected to the screw or to the fast on earth terminal adjacent to the backplane terminal board for connection of the control unit It is importa...

Page 25: ...ction check chapter 12 5 Designation Measuring Principle Use Passive detector 4 20 mA Transmitter Series 47K Catalytic EX X D 7100 Catalytic EX X D 7010 Catalytic EX X DF 7100 Catalytic EX X DF 7010 C...

Page 26: ...equiva lent gas concentration in general higher than the preset alarm thresholds 3 Check whether the gas value on the display corresponds with a concentration of the test gas Detectors providing outp...

Page 27: ...output relays are checked This leads to a temporary change of output contacts It may activate an external horn or additional circuits During the startup procedure the alarms are inhibited and the 4 2...

Page 28: ...e Keys for Access to the Codes The Access Codes are accessed by holding down the ENTER key in normal operating mode for approx 3 s until the green POWER LED on the front panel starts blinking To ensur...

Page 29: ...erate with channel B d Press ENTER key to confirm the choice P1 appears in the upper display 5 Press the UP or DOWN key to select a desired function e g P1 Confirm with ENTER key 6 Press the UP or DOW...

Page 30: ...s entered The connected detectors are monitored in the background and alarm thresholds are active The Failure LED is on for both channels for Control Unit 9020 SIL The FAILURE relay is in a state of f...

Page 31: ...asuring range default 50 P3 Span Calibration Apply calibration gas with a concentration set at P2 in the detector Confirm after value is stabilized P4 Display Actual Gas Concentration detected by the...

Page 32: ...epends on connected detector transmitter It displays actual Ux value in mV for passive detectors or value in mA for transmitters P10 Display Full Scale Delta Detector Signal at Calibration It displays...

Page 33: ...For selected channel Not configurable in ATEX mode Output status is equal to the configuration in failure case Access Code 4 P20 P3 Inhibit Alarms A alarms active nA alarms inhibited If inhibited then...

Page 34: ...ont panel LEDs and internal buzzer functionality Check proper function of all the segments of the display LEDs light activation and buzzer sound System Failure LED is not acti vated during this test F...

Page 35: ...rm Direction u d Alarm Reset Mode 1A 1M 2A 2M Alarm Output Status E dE Alarm Mode norM Stel TWA Alarm Delay Set 0 600 s Caution Function 1 13 Analog Output Set in normal operation 0 20 4 20 20 0 20 4...

Page 36: ...tputs are active Analog output follows the simulated value level If any alarm is activated during the test it can be acknowledged with ENTER Press ESCAPE in order to exit P12 Digital Outputs Test A ch...

Page 37: ...d1 is displayed 4 20 mA analog output follows the setting in Access Code 4 P20 P4 Measuring Units Select desired measuring units from a list LEL LELm PPM Vol g m3 no unit Selection Vol for oxygen ana...

Page 38: ...aution Delay Possible setting 0 600 s In ATEX mode alarm delay is not possible W WARNING SETTINGS OUTPUT WITH RELAY P11 WARNING Alarm Direction and Threshold Alarm Type u rising d falling Settings the...

Page 39: ...rm Reset Mode Sequences 1A 1M 2A 2M See chapter 12 1 In ATEX mode 1M and 2M reset is allowed P18 Alarm Delay Possible setting 0 600 s If PPM is set as unit of measure the Control Unit shows the select...

Page 40: ...1000 9000 0 0 100 999 1 0 10 99 2 1 1 9 2 2 P27 Region CHS Settings for region China complies with CCCF standards EU Settings for Europe and International region complies with ATEX standards if ATEX m...

Page 41: ...e or general safety requirements P3 Start up Sound Activates sound beep in case of start up on enabled off disabled P4 Key Press Sound on enabled off disabled P5 Date Set system date YYYY MM DD format...

Page 42: ...n OFF Ethernet is not enabled dhcP IP Address provided by DHCP server Stc Use static IP address Default DHCP P4 Static IP Address setting the address in aaa bbb ccc ddd format P5 Subnet Mask setting t...

Page 43: ...transmitters two or three wires connection 3 passive semiconductor detectors 4 digital input If catalytic combustion detectors input is set in ATEX mode then LEL or LELm measuring units can be select...

Page 44: ...Between Calibrations Notifica tion 0 Disabled AC1 P8 Detector Sensitivity Reduction Warning nA Disabled AC2 P1 Time out function A Enabled AC2 P2 Analog Output signal during a calibration procedure 2...

Page 45: ...ATEX Mode A Enabled AC6 P3 Startup Sound on Enabled AC6 P4 Key Press Sound on Enabled AC6 P8 Beeper Mode OFF AC7 P1 Modbus Address 1 AC7 P2 RS485 Baud Rate 38400 bd AC7 P3 Ethernet Configuration DHCP...

Page 46: ...ying the Admin Password Action Display 1 Hold ENTER until green POWER LED starts blinking 2 Set Access Code 223 using UP or DOWN keys and press ENTER to confirm Display shows 1 3 Press ENTER to confir...

Page 47: ...cedure for passive detector calibration is carried out using Access Code 1 and consists of 4 steps P1 Zero calibration P2 Set calibration gas concentration P3 Span calibration P4 Display the actual ga...

Page 48: ...P2 Press the ENTER button to confirm Display alternates between showing P2 and the expected value of cali bration gas Check that the set value effectively corresponds to the calibration gas concentra...

Page 49: ...hecks also need to be carried out with the board with opto isolated outputs if the relays are installed outside the control unit In the event of a failure contact local MSA representative MSA shall no...

Page 50: ...nfiguration was loaded because an invalid configuration was found 90 F1 5 The connected transmitter is not delivering a constant current Please check for proper function of the connected transmitter 4...

Page 51: ...6 5 Internal Supply Voltage Failure Internal 5 0 VDC supply voltage is below acceptable limit Unit has to be replaced 90 F6 6 Internal Supply Voltage Failure Internal 5 0 VDC supply voltage is above a...

Page 52: ...ring range limit 103 FS 101 LOU 1 External 24 VDC voltage is below acceptable limit 18 VDC Check external power supply Check setting in Access Code 2 P4 P5 This message is visible only if you have the...

Page 53: ...ggered until it is acknowledged by user E2 Catalytic combustion detectors If the difference between the zero signal and full scale signal Ux 200 mV Semiconductor detectors If the difference between th...

Page 54: ...nsumption AC power supply 13 VAC 15 VAC External DC Power supply 3 W 4 W Detectors Transmitters Supply Passive detectors power supply Constant current 100 450 mA 9010 100 350 mA 9020 4 20 mA transmitt...

Page 55: ...current 10 mA max current 2 A Relay is common for both channels in 9020 module Horn Relay 1x SPDT Relay 8 A 250 VAC resistive load min current 10 mA max current 2 A Relay is common for both channels i...

Page 56: ...eration 19 6 m s Ingress Protection IP 20 19 rack version IP 65 Wall mounted version Dimensions WxHxD 19 rack module 41 x 129 x 220 mm Wall Mounted Unit 255 x 180 x 90 mm Weight 19 rack module 450 g W...

Page 57: ...e used for the same direction activation at increasing or decreasing concentration respectively the last alarm shall be of a latching type For the safety related use of each relay the alarm and failur...

Page 58: ...al Conditions for Safe Use 1 The application advice and the limitations of the manual have to be considered 2 For calibration and maintenance the regional and national regulations have to be considere...

Page 59: ...e for the complete system 15 The alarm conditions of the Gas Warning Unit 9010 9020 must be periodically checked together with the typical gas calibration checks 16 A system check has to be done every...

Page 60: ...mounted unit with display 10164888 9020 SIL Lid for wall mounted unit with display 10164887 9010 SIL Mainboard PCBA wall mount 10164886 9020 SIL Mainboard PCBA wall mount 10164885 Connection cable fo...

Page 61: ...60 Appendix GB Model 9010 9020 SIL 12 Appendix 12 1 Alarms Sequence Reset Modes Fig 10 1A Automatic reset configuration Fig 11 1M Manual reset configuration...

Page 62: ...61 Appendix GB Model 9010 9020 SIL Fig 12 2A Automatic reset configuration with alarm memorisation Fig 13 2M Manual reset configuration with alarm memorisation...

Page 63: ...62 Appendix GB Model 9010 9020 SIL 12 2 Outline Dimensions 19 Rack Versions Fig 14 Rack for 2 modules Panel cut out 124 x 133 mm Fig 15 Rack for 5 modules Panel cut out 246 x 133 mm...

Page 64: ...modules Panel cut out 448 x 133 mm 12 3 Wall Mounted Version Fig 17 Wall mounted plastic housing for 1 9010 or 2 9020 channels Maximum screw diameter 5 mm Maximum screw head diameter 8 mm 12 4 Extern...

Page 65: ...r an input signal of 4 20 mA Measurement range 0 100 LEL Fig 19 Response curve for mA input Equal for both Channel A and Channel B Input4 20 mA Theoretical reading Display reading 9010 9020 SIL Module...

Page 66: ...ther details see detector s operation manual Bridge current 310 mA Maximum nominal current 350 mA Power consumption 1 0 W typical without cable length Cable type 3 core 80 screened Maximum loop resist...

Page 67: ...0 9020 Terminal X X X X Open circuit at max cable length X X X Short circuit at 9010 9020 terminal Between P and S terminals 14 and 15 or 30 and 31 XX Between P and P terminals 13 and 14 or 29 and 30...

Page 68: ...rrent supply 3 wire passive Detector simulation module Order No 10030263 For further details see detector s operation manual Bridge current 280 mA Maximum nominal current 350 mA Power consumption 1 0...

Page 69: ...9020 Terminal X X X X Open circuit at max cable length X X X Short circuit at 9010 9020 terminal Between P and S terminals 14 and 15 or 30 and 31 XX Between P and P terminals 13 and 14 or 29 and 30 X...

Page 70: ...80 screened Maximum Load Transmitter dependent Maximum cable length Transmitter dependent Cable diameter 9 17 mm Cross section per wire allowed 0 75 2 5 mm2 MSA recommended transmitters PrimaX I Ultim...

Page 71: ...mA 9010 max 350 mA 9020 Cable type 3 core 80 screened Maximum Load Transmitter dependent Maximum cable length Transmitter dependent Cable diameter 9 17 mm Cross section per wire allowed 0 75 2 5 mm2 M...

Page 72: ...3 or 29 Disconnect plug Open circuit at 9010 9020 Terminal X X X X Open circuit at max cable length X X X Short circuit at 9010 9020 terminal Between termi nals 14 and 15 or 30 and 31 XX Between termi...

Page 73: ...ype 3 core 80 screened Maximum Load Transmitter dependent Maximum cable length Transmitter dependent Cable diameter 9 17 mm Cross section per wire allowed 0 75 2 5 mm2 MSA recommended transmitters Ult...

Page 74: ...73 Appendix GB Model 9010 9020 SIL Digital Input Display Open circuit 100 Closed circuit 0...

Page 75: ...For local MSA contacts please visit us at MSAsafety com Because every life has a purpose...

Page 76: ...sible for determining the suitability of this product Thank you for reading this data sheet For pricing or for further information please contact us at our UK Office using the details below t 44 0 141...

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