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MRC FG-6020SD, Operation Manual, Page: 31 / 34

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MRC FG-6020SD Operation Manual Download Page 31

b. WEDGE GRIP, Model : WG-01

Wedge grip, the optional accessory to install to the base
of FS-1001 be used to hold the tested material.

FS-1001 WG-01

c. 150 Kg capacity

ELECTRICAL TEST STAND for Force gauge
Model : FS-1002-110V, FS-1002-220V

* Max. capacity : 150 Kg ( 330 lb.. ).
* Max. tension distance : 450 mm.
* Net weight : 17.6 Kg.
* Size ( WDH ) :
   220 mm x 280 mm x 800 mm.
* Buttons :
   Up button, Down button, Stop button.
* FS-1002-110V :
   Power supply AC 110V, 50/60 Hz.
* FS-1002-220V :
   Power supply AC 220V/230V, 50/60 Hz.

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Summary of Contents for FG-6020SD

Page 1: ...nt Although this FORCE GAUGE is a complex and delicate instrument its durable structure will allow many years of use if proper operating techniques are developed Please read the following instructions carefully and always keep this manual within easy reach Model FG 6020SD OPERATION MANUAL 3 Hagavish st Israel 58817 Tel 972 3 5595252 Fax 972 3 5594529 mrc mrclab com MRC 1 19 ...

Page 2: ...SAMPLING CHECK Button 6 3 10 RS 232 output terminal 6 3 11 Reset terminal 6 3 12 DC 9V Power Adapter Input Socket 6 3 13 Mounting Holes fixing Screws 6 3 14 Battery Cover Compartment 6 3 15 Flat head Adapter 6 3 16 Cone Adapter 6 3 17 Chisel Adapter 6 3 18 Hook Adapter 6 3 19 120 mm Extension Rod 6 3 20 SD card socket 6 4 MEASURING PROCEDURE 8 4 1 Pay attention for the measurement 8 4 2 Normal Mea...

Page 3: ... 0 second 13 5 4 Peak hold record mode Fast Datalogger 14 5 5 Check time information 15 5 6 Check sampling time information 15 5 7 SD Card Data structure 15 6 Saving data from the SD card to the computer 17 7 ADVANCED SETTING 19 8 POWER SUPPLY from DC ADAPTER 25 9 BATTERY REPLACEMENT 25 10 SYSTEM RESET 25 11 RS232 PC SERIAL INTERFACE 26 12 MOUNTING HOLES OPTIONAL TEST STAND 27 13 APPLICATIONS 29 ...

Page 4: ...ave the measuring data along the real time value Year Month Date Hour Minute Second into the SD card per normal sampling time 1 second to 8 hours After save the data into the SD memory card it can be down load the data to the Excel directly extra software is no need User can make the further data analysis graphic analysis by themselves Large LCD display with back light 20 Kg wide capacity high res...

Page 5: ...isplay LCD Liquid crystal display 5 digits 16 mm 0 63 digit size Back light Display Positive or Reverse direction select by Direction the push button on the front panel Function Tension Compression Push Pull Normal force Peak hold Max load Peak hold Will freeze the display value of the Peak load Max load Zero Zero button can be operated both for normal force or peak hold operation Unit select Kg l...

Page 6: ...data record Each setting step is 10 mS mode Auto data logger Sampling Time The memory circuit will store 1000 Setting range data no max measuring data Data error no 0 1 of total saved data max Memory Card SD memory card 1 GB to 16 GB Advanced SD memory card Format setting Set clock time Year Month Date Hour Minute Second Set sampling time normal data record mode Set sampling time peak hold data re...

Page 7: ...r is optional Power Current Normal operation w o SD card save data and LCD Backlight is OFF Approx DC 6 mA When SD card save the data and LCD Backlight is OFF Approx DC 25 mA A If LCD backlight on the power consumption will increase approx 9 mA Operating 0 to 50 32 to 122 Temperature Operating Less than 80 RH Humidity Dimension 215 x 90 x 45 mm 8 5 x 3 5 x 1 8 inch Weight 650 g 1 43 LB with batter...

Page 8: ...C Chisel head adapter 1 PC 120 mm extension rod 1 PC Carrying case 1 PC Optional T SD memory card 2 GB Accessories Test stand Model FS 1001 Electrical test stand Model FS 1002 Wedge grip Model WG 01 RS232 cable Model UPCB 01 USB cable Model USB 01 Software for data logging data recorder Model SW U801 WIN 5 ...

Page 9: ...3 FRONT PANEL DESCRIPTIONS Fig 1 6 ...

Page 10: ... REVERSE Button 3 8 TIME SET Button 3 9 LOGGER SAMPLING CHECK Button 3 10 RS 232 output terminal 3 11 Reset terminal 3 12 DC 9V Power Adapter Input Socket 3 13 Mounting Holes fixing Screws 3 14 Battery Cover Compartment 3 15 Flat head Adapter 3 16 Cone Adapter 3 17 Chisel Adapter 3 18 Hook Adapter 3 19 120 mm Extension Rod 3 20 SD card socket 7 ...

Page 11: ...1 Pay attention for the measurement 1 Compression measurement the display will show the mark automatically 2 During the measurement the SENSING HEAD along the adapter has to be on a line with measuring object ref Fig 2 Fig 2 8 ...

Page 12: ...ring power on press Power Button 3 3 Fig 1 2 seconds will power off 2 Determine display unit of g oz or Newton by selecting the unit at first with default refer to chapter 7 ADVANCED SETTING 3 Connect Sensing Head 3 1 Fig 1 with proper Adapter 3 15 to 3 18 Fig 1 and the Measuring Object should be in straight line Don t give any force in standby mode 4 Zero Adjust by pushing Zero Button 3 4 Fig 1 b...

Page 13: ... operation of fast sampling time measurement If the LCD show SLOW indicator the display reading is under the slow sampling time measurement Over range display of tension function LCD will show Over range display of compression function LCD will show 4 3 Peak Hold Measurement The meter can measure the peak value of force both of tension compression operation The operation procedures of Peak Hold Me...

Page 14: ...e memory card 4 GB Prepare a SD memory card 1 GB to 16 GB optional insert the SD card into the SD card socket 3 20 Fig 1 When plug in the SD card the up side of the SD card should face against the down case b SD card Format If SD card just the first time use into the meter it recommend to make the SD card Format at first please refer chapter 7 1 page 20 It recommend strongly do not use memory card...

Page 15: ... setting the Decimal point refer to Chapter 7 8 page 24 5 2 Normal record mode Auto Datalogger Set sampling time 1 second a Start the datalogger Press the LOGGER Button 3 9 Fig 1 2 seconds continuously the LCD will show the indicator DATA RECORD with flashing at the same time the measuring data along the time information will be saved into the memory circuit Remark How to set the sampling time ref...

Page 16: ...e the Datalogger Press the LOGGER Button 3 9 Fig 1 2 seconds continuously the DATA RECORD indicator will be disappeared and finish the Datalogger 5 3 Normal record mode Manual Datalogger Set sampling time 0 second a Set sampling time is to 0 second Press the LOGGER Button 3 9 Fig 1 2 seconds continuously the LCD will show the indicator DATA RECORD not flashing Press the Logger Button 3 9 Fig 1 onc...

Page 17: ...S 1002 Power on the meter 2 Press the PEAK Button 3 6 Fig 1 once the Display will the indicator PEAK and FAST 3 Press the Zero Button 3 4 Fig 1 once the Display will set to ZERO value 4 Press the LOGGER Button 3 9 Fig 1 once the LCD will show the indicator DATA RECORD at the same time the sampling time value in ms milli seconds will appear a while in the bottom LCD for example 10 Now the meter is ...

Page 18: ... LCD display will present the time information of Hour Minute Second h m s in the lower Display 2 If press Time Button 3 8 Fig 1 once again the lower LCD display will present the time information of Year Month Date yy mm dd in the lower Display 3 If press Time Button 3 8 Fig 1 once again the LCD will return to normal screen 5 6 Check sampling time information During the normal measurement screen n...

Page 19: ...ve to the FGB01001 XLS until Data column reach to 30 000 columns then will generate a new file for example FGB01002 XLS 3 Under the folder FGB01 if the total files more than 99 files will generate anew route such as FGB02 4 The file s route structure FGB01 FGB01001 XLS FGB01002 XLS FGB01099 XLS FGB02 FGB02001 XLS FGB02002 XLS FGB02099 XLS FGBXX Remark XX Max value is 10 16 ...

Page 20: ...into the SD card adapter then connect the SD card adapter into the computer 3 Power ON the computer and run the EXCEL software Down load the saving data file for example the file name FGB01001 XLS FGB01002 XLS from the SD card to the computer The saving data will present into the EXCEL software screen for example as following EXCEL data screens then user can use those EXCEL data to make the furthe...

Page 21: ...EXCEL data screen for example peak hold record mode EXCEL graphic screen for example graphic 1 18 ...

Page 22: ...tton 3 8 Fig 1 once a while in sequence to select the eight main function the display will show Sd F SD memory card Format dAtE Set clock time Year Month Date Hour Minute Second SP t Set sampling time for normal record mode HSPt Set sampling time for peak record mode PoFF Auto power OFF management bEEP Set beeper sound ON OFF unit Set the measurement unit dEC Set SD card Decimal character ESC Esca...

Page 23: ...again the Display will show text yES Enter to confirm again if make sure to do the SD memory card format then press Enter Button once will format the SD memory clear all the existing data that already saving into the SD card 7 2 Set clock time Year Month Date Hour Minute Second When the upper display show dAtE 1 Use the Button 3 4 Fig 1 or Button 3 7 Fig 1 to adjust the value Setting start from Ye...

Page 24: ... When the upper display show SP t 1 Use the Button 3 4 Fig 1 or Button 3 7 Fig 1 to adjust the value Setting start from Hour value After the desired value is set press the Enter Button 3 6 Fig 1 once will going to next value adjustment for example first setting value is Hour then next to adjust Minute Second value Remark The adjusted value will be flashed 2 After set all the sampling time value Ho...

Page 25: ...justed value range is from 10 ms to 500 ms 2 After set the sampling time value press the SET Button 3 6 Fig 1 once the screen will jump to Auto power OFF setting screen Chapter 7 5 7 5 Auto power OFF management When the lower display show PoFF 1 Use the Button 3 4 Fig 1 or Button 3 7 Fig 1 to select the upper value to yES or no yES Auto Power Off management will enable no Auto Power Off management...

Page 26: ...will save the setting function with default 7 7 Set the measurement unit When the lower display show unit 1 Use the Button 3 4 Fig 1 or Button 3 7 Fig 1 to select the measurement unit in Kg lb N in the same time the upper LCD will show the full scale value for the corresponding measurement unit Remark Kg Killo gram full scale is 20 00 Kg lb Pound full scale is 44 10 lb N Newton full scale is 196 1...

Page 27: ...lect the upper text to bASIC or Euro bASIC Use as the Decimal point with default Euro Use as the Decimal point with default 2 After select the upper text to bASIC or Euro press the Enter Button 3 6 Fig 1 will save the setting function with default 7 9 ESC When the display show ESC When the Display show the text ESC then press the SET Button 3 8 Fig 1 or ESC Button 3 5 Fig 1 will finish the Advance...

Page 28: ...ry indicator appears before the instrument become inaccurate 2 Loose the screws of the Battery Cover 3 14 Fig 1 and take away the Battery Cover from the instrument and remove the battery 3 Replace with DC 1 5 V battery UM3 AA Alkaline heavy duty x 6 PCs and reinstate the cover 4 Make sure the battery cover is secured after changing batteries 10 SYSTEM RESET If the meter happen the troubles such as...

Page 29: ...nnection will be required to link the instrument with the PC serial port Meter PC 9W D Connector Center Pin Pin 4 3 5 mm jack plug Ground shield Pin 2 2 2 K resister Pin 5 The 16 digits data stream will be displayed in the following format D15 D14 D13 D12 D11 D10 D9 D8 D7 D6 D5 D4 D3 D2 D1 D0 Each digit indicate the following status D15 Start Word D14 4 D13 1 D12 and Anunuciator for Display D11 g ...

Page 30: ... no 8 Data bits Stop bit 1 Stop bit 12 MOUNTING HOLES OPTIONAL TEST STAND FORCE GAUGE is a precise instrument best results are obtained when the gauge is fitted to a test stand Mounting holes 3 13 Fig 1 are provided on the back of the gauge for easy stand mounting Optional Test Stand accessory a TEST STAND Model FS 1001 Test stand cooperate with Force gauge whole system will be become the useful t...

Page 31: ... WG 01 c 150 Kg capacity ELECTRICAL TEST STAND for Force gauge Model FS 1002 110V FS 1002 220V Max capacity 150 Kg 330 lb Max tension distance 450 mm Net weight 17 6 Kg Size WDH 220 mm x 280 mm x 800 mm Buttons Up button Down button Stop button FS 1002 110V Power supply AC 110V 50 60 Hz FS 1002 220V Power supply AC 220V 230V 50 60 Hz 28 ...

Page 32: ...rce Test insertion and withdrawal forces of various circuit components such as transistors and integrated circuits Test actuating force of snap action switches 13 2 Business Equipment Measure force required to perforate cards Measure load on slitter knives Measure actuating requirements of typewriter Test clutch release force Measure torque timing belt tension by deflection sliding friction etc on...

Page 33: ...ket chain tension Test pull out forced of drive shaft Rate testing of springs in systems Calibrate a cantilever beam type Apparatus to obtain a force deflection relationship 13 5 Automotive Measure force of seat belt retractors Measure arm pressure of windshield wipers Measure flip force in mechanical snap action switches Test effort to operate hand tool Test forces required to move linkages and t...

Page 34: ... Test force to remove cover tops of aerosol cans Measure trigger pulling forces on firearms hand tools etc Test firmness of sausages in casings Test integrity of seals on blister packages and plastic bags Test pressure of surgical instruments forceps scissors Test fruit removal force and fruit firmness Measure force on spindles of photographic equipment 31 ...

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