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MR Aerodesign Pilatus PC-6 Turbo Porter Building Manual Download Page 21

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1

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2

A

A

B

B

Pilatus PC-6 Turbo Porter

Flap

SH-N4-012

Socket Head Screw 4-40 x 3/4"

DUB861

Swivel Ball link 4-40

NN-4-SS

#4-40  Nylock Nut (SS)

Step 4

Step 5

Step 6

Pilatus PC-6 Turbo Porter

 Martin Rousseau MR Aerodesign

09-2011

FL-LE-2

Balsa 1/4" x 1"

FL-LE-1

Balsa 1/4" x 1"

FL-SH-1

Balsa 1/16" x 4"

Summary of Contents for Pilatus PC-6 Turbo Porter

Page 1: ...Pilatus PC 6 Turbo Porter Building Manual 09 2011 ...

Page 2: ......

Page 3: ...selage 23 1 8 in 588 7 mm 4 1 4 in 107 9 mm 11 in 279 4 mm 7 5 8 in 195 2 mm 26 1 8 in 664 2 mm 83 1 8 in 2111 1 mm 12 3 8 in 314 7 mm 40 5 8 in 1031 1 mm 9 3 4 in 248 3 mm 10 in 254 7 mm 9 1 2 in 242 9 mm 32 1 2 in 824 1 mm 3 in 77 0 mm 22 3 4 in 577 5 mm 7 3 8 in 186 7 mm 5 5 8 in 141 6 mm 4 1 4 in 109 1 mm 7 5 8 in 193 3 mm 120 in 3046 4 mm ...

Page 4: ......

Page 5: ...A LE 2 Balsa 1 4 x 1 12 3 4 1 A LE 2 Balsa 1 4 x 1 12 3 4 1 E LE 3 Balsa 1 4 x 1 19 1 2 2 FL LE 1 Balsa 1 4 x 1 14 3 8 1 FL LE 2 Balsa 1 4 x 1 12 9 16 1 FL LE 5 Balsa 1 4 x 1 10 5 8 1 FL LE 6 Balsa 1 4 x 1 16 5 16 1 FU BB 05 Balsa 1 4 x 1 14 7 8 2 R LE 1 Balsa 1 4 x 1 15 1 4 1 S LE 2 Balsa 1 4 x 1 17 1 4 2 S TE 1 Balsa 1 4 x 1 38 1 V TE 1 Balsa 1 4 x 1 15 13 16 1 W LE 2 Balsa 1 4 x 1 55 2 A TE 1 B...

Page 6: ... MS 2 Balsa 1 8 x 1 4 1 2 V MS 1 Balsa 1 8 x 1 4 17 1 8 2 W TE 1 Balsa 1 8 x 1 4 55 2 E LE 1 Balsa 1 8 x 1 8 19 1 2 4 4x36 S LE 1 Balsa 3 32 x 3 17 1 4 2 V LE 1 Balsa 3 32 x 3 15 13 16 1 V SH 1 Balsa 3 32 x 3 15 13 16 2 V SH 2 Balsa 3 32 x 3 15 13 16 2 W SH 6 Balsa 3 32 x 3 55 2 FU SH 02 Balsa 3 32 x 4 12 3 FU SH 03 Balsa 3 32 x 4 35 3 4 1 FU SH 04 Balsa 3 32 x 4 28 3 4 1 FU SH 05 Balsa 3 32 x 4 2...

Page 7: ... R3 Balsa 1 8 5 FUD7 Ply 1 8 1 R4 Balsa 1 8 2 FUD8 Ply 1 8 2 RH2 Balsa 1 8 2 FUE1A Ply 1 8 2 Pilatus PC 6 Turbo Porter Laser cutted parts listing RH2 Balsa 1 8 2 FUE1A Ply 1 8 2 S2 Balsa 1 8 14 FUE1B Ply 1 8 2 S2B Balsa 1 8 2 FUE2 Ply 1 8 1 S5 Balsa 1 8 2 FUE3 Ply 1 8 1 V2 Balsa 1 8 2 FUE4 Ply 1 8 1 V2A Balsa 1 8 2 FUF Ply 1 8 2 V3 Balsa 1 8 5 FUG Ply 1 8 2 V5 Balsa 1 8 1 FUJ Ply 1 8 2 W5B Balsa 1...

Page 8: ...Robart Hinge Parts listing Qty Description Part Number 2 Balsa 3 32 x 3 S LE 1 2 Balsa 1 4 x 1 S LE 2 2 Balsa 1 4 x 1 4 S MS 1 2 Balsa 3 32 x 4 S SH 1 1 Balsa 1 4 x 1 S TE 1 2 Ply 1 8 S1 14 Balsa 1 8 S2 6 Balsa 1 4 S2A 2 Balsa 1 8 S2B 2 Ply 1 16 S4 2 Balsa 1 8 S5 1 Ply 1 8 SB 8 Balsa 3 32 SSW1 1 1 2 2 A A B B Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign Pilatus PC 6 Turbo Porter Horizon...

Page 9: ...in Rousseau MR Aerodesign Pilatus PC 6 Turbo Porter Horizontal Stab Elevator 03 2018 0 po 0 0 mm 2 po 51 1 mm 10 po 254 3 mm 18 po 457 5 mm 19 po 482 4 mm 2 po 51 1 mm 10 po 254 3 mm 18 po 457 5 mm 19 po 482 4 mm 3 16 po 4 8 mm S TE 1 Balsa 1 4 x 1 S2B Balsa 1 8 S TE 1 Balsa 1 4 x 1 S2A Balsa 1 4 S2 Balsa 1 8 S2A Balsa 1 4 SSW1 Balsa 3 32 Robart Hinge Robart Hinge 3 16 ...

Page 10: ... 32 x 4 S SH 1 Balsa 3 32 x 4 S SH 1 Balsa 3 32 x 4 S LE 2 Balsa 1 4 x 1 S LE 2 Balsa 1 4 x 1 S SH 1 Balsa 3 32 x 4 SB Ply 1 8 S4 Ply 1 16 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign Pilatus PC 6 Turbo Porter Horizontal Stab Elevator 03 2018 ...

Page 11: ... 1 8 E4 Ply 1 8 E2B Balsa 1 8 E LE 3 Balsa 1 4 x 1 E LE 1 Balsa 1 8 x 1 8 E LE 1 Balsa 1 8 x 1 8 Step 1 Step 2 Step 3 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign Pilatus PC 6 Turbo Porter Horizontal Stab Elevator 03 2018 E2C Laserboard 1 64 E2A Balsa 1 4 E LE 1 Balsa 1 8 x 1 8 E LE 3 Balsa 1 4 x 1 ...

Page 12: ... E SH 1 Balsa 1 16 x 3 E SH 1 Balsa 1 16 x 3 E LE 2 Balsa 1 4 x 3 4 DUB 716 Control Horn Step 4 Step 5 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign Pilatus PC 6 Turbo Porter Horizontal Stab Elevator 03 2018 ...

Page 13: ...1 1 Balsa 1 4 x 1 2 R TE 1 1 Ply 1 8 R1 A 1 Ply 1 8 R1 B 4 Ply 1 8 R2 5 Balsa 1 8 R3 2 Balsa 1 8 R4 2 Brass tube 1 4 x 9 32 S BT 2 4 Ply 1 8 SA 2 Socket Head Screw 4 40 x 1 SH N4 016 2 Servo Screw 2x7 16 SS2 07 1 Balsa 3 32 x 3 V LE 1 1 Balsa 1 4 x 3 4 V LE 2 2 Balsa 1 8 x 1 4 V MS 1 2 Balsa 3 32 x 3 V SH 1 2 Balsa 3 32 x 3 V SH 2 1 Balsa 1 4 x 1 V TE 1 1 Ply 1 8 V1 2 Balsa 1 8 V2 2 Balsa 1 8 V2A ...

Page 14: ...x 3 Step 3 Step 4 V LE 2 Balsa 1 4 x 3 4 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign V5 Balsa 1 8 V3 Balsa 1 8 VA Ply 1 16 V2A Balsa 1 8 V2 Balsa 1 8 V2 Balsa 1 8 V2A Balsa 1 8 1 4 x 1 4 wood V SH 1 Balsa 3 32 x 3 V SH 1 Balsa 3 32 x 3 V SH 2 Balsa 3 32 x 3 3 32 in 2 mm 2 9 32 in 58 mm 3 32 in 2 mm Pilatus PC 6 Turbo Porter Vert Stab Rudder 09 2011 ...

Page 15: ...1 8 R1 B Ply 1 8 R MS 2 Balsa 1 8 x 1 4 R MS 1 Balsa 1 8 x 1 4 Step 2 RH2 Balsa 1 8 S BT 2 Brass tube 1 4 x 9 32 1 8 in 3 mm 1 4 in 6 mm 2 7 8 in 73 mm 4 29 32 in 124 mm 1 4 in 6 mm 7 32 in 6 mm 3 32 in 2 mm Drill 36 7 64 and thread 6 32 R BT 1 Brass tube 7 32 x 1 4 Step 3 Pilatus PC 6 Turbo Porter Vert Stab Rudder RH1 Ply 1 8 09 2011 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign ...

Page 16: ...8 RH2 Balsa 1 8 RH1 Ply 1 8 R BT 1 Brass tube 7 32 x 1 4 SH N4 016 Socket Head Screw 4 40 x 1 Step 4 Weld with tin or glue with CA R SH 1 Balsa 1 16 x 4 DUB557 3 32 E Z Adjust horn bracket Step 5 R LE 1 Balsa 1 4 x 1 R LE 2 Balsa 1 4 x 3 4 R LE 2 Balsa 1 4 x 3 4 R LE 1 Balsa 1 4 x 1 Pilatus PC 6 Turbo Porter Vert Stab Rudder 09 2011 ...

Page 17: ...crew 4 40 x 3 4 SH N4 012 Parts listing For 1 flap Qty Description Part number 9 Balsa 3 32 A 1 4 Ply 1 8 A 2 5 Ply 1 64 A 3 1 Ply 1 64 A 4 2 Ply 1 8 A 5 1 Swivel Ball link 4 40 DUB861 1 Balsa 1 4 x 1 FL LE 1 1 Balsa 1 4 x 1 FL LE 2 1 Balsa 1 8 x 1 4 FL MS 1 1 Balsa 1 16 x 4 FL SH 1 1 Balsa 1 16 x 4 FL SH 2 1 Balsa 1 4 x 1 2 FL TE 1 1 4 40 Nylock Nut SS NN 4 SS 1 Socket Head Screw 4 40 x 3 4 SH N4...

Page 18: ...Ply 1 64 A 2 Ply 1 8 A 3 Ply 1 64 A 2 Ply 1 8 A 3 Ply 1 64 1 Left req 1 Right req 1 Left req 1 Right req A TE 1 Balsa 1 4 x 1 2 A 2 Ply 1 8 A 4 Ply 1 64 A 3 Ply 1 64 A 1 Balsa 3 32 A MS 1 Balsa 1 8 x 1 4 A 5 Ply 1 8 A 2 Ply 1 8 A 3 Ply 1 64 A 1 Balsa 3 32 A 3 Ply 1 64 A 2 Ply 1 8 A 4 Ply 1 64 Step 2 Step 3 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign 09 2011 ...

Page 19: ...ron SH N4 012 Socket Head Screw 4 40 x 3 4 NN 4 SS 4 40 Nylock Nut SS DUB861 Swivel Ball link 4 40 A SH 1 Balsa 1 16 x 4 A LE 1 Balsa 1 4 x 1 A LE 2 Balsa 1 4 x 1 Step 4 Step 5 Step 6 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign 09 2011 ...

Page 20: ...y 1 64 A 2 Ply 1 8 A 3 Ply 1 64 A 2 Ply 1 8 A 3 Ply 1 64 1 Left req 1 Right req 1 Left req 1 Right req FL TE 1 Balsa 1 4 x 1 2 A 1 Balsa 3 32 FL MS 1 Balsa 1 8 x 1 4 A 3 Ply 1 64 A 2 Ply 1 8 A 3 Ply 1 64 A 2 Ply 1 8 A 5 Ply 1 8 A 1 Balsa 3 32 A 4 Ply 1 64 A 2 Ply 1 8 A 3 Ply 1 64 A 1 Balsa 3 32 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign Step 1 Step 2 Step 3 ...

Page 21: ... SH N4 012 Socket Head Screw 4 40 x 3 4 DUB861 Swivel Ball link 4 40 NN 4 SS 4 40 Nylock Nut SS Step 4 Step 5 Step 6 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign 09 2011 FL LE 2 Balsa 1 4 x 1 FL LE 1 Balsa 1 4 x 1 FL SH 1 Balsa 1 16 x 4 ...

Page 22: ...UB336 4 4 40 Ball link bushing DUB600 W 2 4 40 Spring steel Kwik link DUB601 2 Swivel Ball link 4 40 DUB861 1 4 40 threaded rod F LK 1 1 14 3 8 in Balsa 1 4 x 1 FL LE 1 1 12 17 32 in Balsa 1 4 x 1 FL LE 2 1 27 7 32 in Balsa 1 8 x 1 4 FL MS 1 1 27 7 32 in Balsa 1 16 x 4 FL SH 1 1 27 7 32 in Balsa 1 16 x 4 FL SH 2 1 27 7 32 in Balsa 1 4 x 1 2 FL TE 1 2 Servo Arm Horn 7 4 40 Nylock Nut SS NN 4 SS 6 S...

Page 23: ...t Wing 1 req Left Wing DUB861 Swivel Ball link 4 40 W9A Balsa 3 32 W9C Ply 1 64 W9 Balsa 3 32 WP1 Balsa 3 32 WP1 Balsa 3 32 WP2 Ply 1 64 WP2 Ply 1 64 DUB861 Swivel Ball link 4 40 SH N4 016 Socket Head Screw 4 40 x 1 3 req Right Wing 3 req Left Wing Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign 09 2011 Step 1 Step 2 Step 3 Pilatus PC 6 Turbo Porter Wing 3 4 in 19 0 mm ...

Page 24: ...W4 Ply 1 8 W2 Ply 1 8 W5 Ply 1 8 W TU 1 Phenolic tube 1 x 1 1 8 cut to 13 W6 Balsa 1 8 W7 Ply 1 8 W6 Balsa 1 8 W5 Ply 1 8 W6 Balsa 1 8 W9 Balsa 3 32 W9C Ply 1 64 W9A Balsa 3 32 W MS 1 Hardwood 1 4 x 1 2 W1A Ply 1 64 W1 Balsa 3 32 W LE 1 Balsa 3 32 x 3 W ST 1 Balsa 1 4 x 1 4 W MS 1 Hardwood 1 4 x 1 2 W ST 1 Balsa 1 4 x 1 4 W TE 2 Balsa 1 8 x 1 2 W MS 1 Hardwood 1 4 x 1 2 Step 4 Step 5 W ST 1 Balsa ...

Page 25: ...C 6 Turbo Porter Martin Rousseau MR Aerodesign Pilatus PC 6 Turbo Porter Wing WA Ply 1 4 W TR 1 Balsa triangle 1 4 W SH 7 Balsa 1 16 x 3 x 48 Hole position WSW1 Ply 1 8 WSW2 Ply 1 8 WSW3 Balsa 3 32 WSW4 Balsa 3 32 WSW3 Balsa 3 32 Trim to fit Step 6 Step 7 ...

Page 26: ... Ball link 4 40 WP1 Balsa 3 32 W5B Balsa 1 8 WB BL 1 Balsa 1 4 x 1 2 W6A Balsa 1 8 See detail A W6A Balsa 1 8 WB BL 1 Balsa 1 4 x 1 2 W SH 4 Balsa 3 32 x 4 x 48 W SH 5 Balsa 3 32 x 4 x 48 W SH 6 Balsa 3 32 x 3 x 48 48 sheet on root side Use 36 sheet for the rest Step 8 Step 9 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign ...

Page 27: ... 4 x 48 W SH 3 Balsa 3 32 x 4 x 48 Step 10 Pilatus PC 6 Turbo Porter Wing Flap Aileron NN 4 SS 4 40 Nylock Nut SS SH N4 012 Socket Head Screw 4 40 x 3 4 NN 4 SS 4 40 Nylock Nut SS SH N4 016 Socket Head Screw 4 40 x 1 SS2 07 Servo Screw 2x7 16 09 2011 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign ...

Page 28: ...lsa 1 4 x 1 4 17 15 16 in 2 FU TPH Phenolique tube 1 x 1 1 8 10 in 1 FU TR 2 Balsa triangle 3 8 2 1 8 in 8 FU1 Ply 1 4 1 FU10L Ply 1 8 1 FU10R Ply 1 8 1 FU11L Ply 1 8 1 FU11R Ply 1 8 1 FU12 Ply 1 8 2 FU13 Ply 1 8 2 FU14 Ply 1 8 2 FU14A Balsa 1 4 2 FU15 Ply 1 8 2 FU16 Ply 1 8 1 FU2 Ply 1 8 2 FU3 Ply 1 8 4 FU3A Ply 1 8 2 FU4 Ply 1 8 2 FU5 Ply 1 8 4 Fuselage Part list Part number Material Length Qty ...

Page 29: ...D2 Ply 1 8 FUD1 Ply 1 8 FUD5 Ply 1 8 FUD2 Ply 1 8 FUD1 Ply 1 8 FUD5 Ply 1 8 FUA6 Balsa 3 32 FUA4 Balsa 3 32 FUA6 Balsa 3 32 FUA5 Balsa 3 32 FUA5 Balsa 3 32 FUA1 Ply 1 64 FUVB Plywood 1 4 BN6 Blind nut 6 32 FUVA Plywood 1 4 BN6 Blind nut 6 32 Preparation of parts Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign 09 2011 1 req 2 req 4 req 4 req 1 req 1 req 1 req Floor 1 req 1 req 1 req ...

Page 30: ... FU9 Ply 1 8 FU10L Ply 1 8 FU11L Ply 1 8 FU12 Ply 1 8 FU13 Ply 1 8 FU14 Ply 1 8 FU15 Ply 1 8 FU14A Balsa 1 4 FUD2 Ply 1 8 FU9A Balsa 1 4 FU5B Ply 1 8 FU5B Ply 1 8 FU5C Balsa 1 8 FU5B Ply 1 8 Step 2 Step 3 FUD1 Ply 1 8 FUD5 Ply 1 8 FUD8 Ply 1 8 FUO Balsa 1 8 FU5D Balsa 1 8 FU5D Balsa 1 8 FUD1 Ply 1 8 FUD5 Ply 1 8 FUB Ply 1 8 Pilatus PC 6 Turbo Porter Fuselage 09 2011 ...

Page 31: ... x 1 4 FU ST 11 Balsa 1 4 x 1 4 FU ST 14 Balsa 1 4 x 1 4 FU SH 05 Balsa 3 32 x 4 FU15 Ply 1 8 FU14 Ply 1 8 FU13 Ply 1 8 FU12 Ply 1 8 FU11R Ply 1 8 FU10R Ply 1 8 FU9 Ply 1 8 FU3 Ply 1 8 FU2 Ply 1 8 FUB Ply 1 8 FU1 Ply 1 4 FU14A Balsa 1 4 FUK Ply 1 16 FU ST 07 Balsa 1 4 x 1 4 FUJA Ply 1 8 Floor Pilatus PC 6 Turbo Porter Fuselage FUD5 Ply 1 8 FUD8 Ply 1 8 FUN2 Ply 1 8 FUM Ply 1 8 09 2011 ...

Page 32: ...y 1 4 FU4 Ply 1 8 FU3A Ply 1 8 FU4 Ply 1 8 NN 4 SS 4 40 Nylock Nut SS SH N4 020 Socket Head Screw 4 40 x 1 1 4 FUE1B Ply 1 8 FUF Ply 1 8 FUF Ply 1 8 FU8 Ply 1 8 FU5 Ply 1 8 FU7B Ply 1 8 FU7A Ply 1 8 FUJ Ply 1 8 FUJ Ply 1 8 FUJA Ply 1 8 Pilatus PC 6 Turbo Porter Fuselage 09 2011 Step 7 Step 8 Step 9 ...

Page 33: ... 4 x 1 4 FU ST 10 Balsa 1 4 x 1 4 FU ST 09 Balsa 1 4 x 1 4 FU ST 07 Balsa 1 4 x 1 4 FU TR 2 Balsa triangle 3 8 Pilatus PC 6 Turbo Porter Fuselage FU ST 03 Balsa 1 4 x 1 4 FU ST 02 Balsa 1 4 x 1 4 FU HW 1 Hardwood 1 4 x 1 4 FU ST 01 Balsa 1 4 x 1 4 FU ST 08 Balsa 1 4 x 1 4 FU TPH Phenolique tube 1 x 1 1 8 FU SH 05 Balsa 3 32 x 4 FU ST 14 Balsa 1 4 x 1 4 FU ST 15 Balsa 1 4 x 1 4 ...

Page 34: ...sa 3 32 x 4 FU SH 03 Balsa 3 32 x 4 FU SH 04 Balsa 3 32 x 4 Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign Step 13 Step 14 Step 15 Pilatus PC 6 Turbo Porter Fuselage Servo SS2 07 Servo Screw 2x7 16 Servo Step 12 FUVB Plywood 1 4 FUVA Plywood 1 4 ...

Page 35: ...03 Balsa 1 4 x 1 1 2 FU BB 04 Balsa 1 4 x 1 FU BB 05 Balsa 1 4 x 1 0 in 0 0 mm 3 16 in 4 8 mm 2 13 16 in 71 4 mm 3 11 32 in 84 6 mm 4 17 32 in 115 3 mm 1 8 in 3 2 mm 4 23 32 in 120 1 mm F WS 1 Aluminium 1 16 3 8 in 9 5 mm FU BB 01 Balsa 1 4 x 1 1 2 1 5 8 in 41 3 mm Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign 09 2011 Step 16 Step 17 ...

Page 36: ... 2 A A B B Glue the vertical and horizontal stabilisator Install the tail wheel Make the dorsal fin Step 18 Pilatus PC 6 Turbo Porter Fuselage Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign 09 2011 ...

Page 37: ...1 1 2 2 A A B B Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign Step 19 Pilatus PC 6 Turbo Porter Fuselage Install the landing gear 09 2011 ...

Page 38: ...B302 4 40 Rod end WS 5 Ply 1 8 DUB145 4 40 Steel rod DUB336 4 40 Threaded coupler DUB302 4 40 Rod end KAS1105 3 4 Streamline aluminium Pilatus PC 6 Turbo Porter Martin Rousseau MR Aerodesign 09 2011 27 7 16 in 696 7 mm 23 31 32 in 608 6 mm SH N6 016 Socket Head Screw 6 32 x 1 ...

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