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MR Aerodesign DHC-2 Beaver, Building Manual, Page: 21 / 34

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MR Aerodesign DHC-2 Beaver Building Manual Download Page 21

F1

Ply 1/4"

F-CS-1

Steel rod  1/8" x 12"

FA

Ply 1/8"

FB

Ply 1/8"

PH-T

Phenolic tube  5/8" I.D.

Step 9

Step 10

DHC-2 Beaver

 

MR Aerodesign

FP

Ply 1/8"

-Glue the firewall, 
phenolic tube, steel 
rod (F-CS-1) and steel
straps using 30 min 
epoxy.
-Add a small wood 
screw to the steel 
strap. The steel straps
are for mounting the 
floats.

F-ST-08

Balsa triangle 1/2"

F-STR-3

Hardwood 1/4" x 1/2"

FW-5

Dowel  1/2"

FW-4

Ply 1/4"

FW2

Ply 1/4"

FW3

Ply 1/4"

FW2

Ply 1/4"

FW1

Ply 1/4"

Add wood screw.

***WARNING***
Use your engine to determine 
the correct length of the box.

Wait until the wing is build in order 
to correctly position the screw hole.

**Double**

01-2013

Summary of Contents for DHC-2 Beaver

Page 1: ...Building manual 01 2013 ...

Page 2: ......

Page 3: ...Aerodesign AA 3view idw 3 Overall view Martin Rousseau 2013 01 02 DHC 2 Beaver 18 102 7 8 in 2612 mm 6 5 8 in 168 mm 11 1 4 in 287 mm 34 1 8 in 868 mm 9 3 8 in 238 mm 24 1 2 in 621 mm 19 1 2 in 496 mm 1 5 8 in 42 mm 19 in 483 mm 3 in 76 mm 63 in 1602 mm 17 1 2 in 444 mm 4 1 2 in ...

Page 4: ...ly 1 64 12 FM Ply 1 8 1 D2 Balsa 1 8 1 FL5 Ply 1 64 12 FO Ply 1 8 2 D3 Balsa 1 8 1 WP3 Ply 1 64 12 FP Ply 1 8 2 D4 Balsa 1 8 1 WP6 Ply 1 64 12 R1 Ply 1 8 1 D5 Balsa 1 8 1 A2 Ply 1 8 2 R10 Ply 1 8 1 E13 Balsa 1 8 2 E1 Ply 1 8 2 R12 Ply 1 8 1 F10A Balsa 1 8 1 E10 Ply 1 8 2 R15 Ply 1 8 2 F10B B l 1 8 2 E12 Pl 1 8 2 R17 Pl 1 8 2 F10B Balsa 1 8 2 E12 Ply 1 8 2 R17 Ply 1 8 2 F22 Balsa 1 8 4 E15 Ply 1 8 ...

Page 5: ... 3 Balsa 1 4 x 1 2 9 7 8 2 E LE 6 Balsa 1 4 x 1 2 7 8 2 FL LE 2 Balsa 1 4 x 1 2 24 1 2 2 T LE 1 Balsa 1 4 x 1 2 12 1 F ST 01 Balsa 1 4 x 1 4 24 1 2 2 F ST 02 Balsa 1 4 x 1 4 31 5 8 5 F ST 02D Balsa 1 4 x 1 4 31 5 8 1 F ST 03 Balsa 1 4 x 1 4 34 7 8 1 F ST 03D Balsa 1 4 x 1 4 34 7 8 1 W ST 1 Balsa 1 4 x 1 4 44 3 8 8 W ST 4 Balsa 1 4 x 1 4 3 1 8 2 W ST 5 Balsa 1 4 x 1 4 26 3 4 2 W ST 6 Balsa 1 4 x 1 ...

Page 6: ... 2 1 1 W DW 1 Dowel Ø1 4 1 2 Dowel Ø1 4 x 3 1x Balsa 3 32 x 3 x 36 6x Balsa 3 32 x 3 x 48 5x Dowel Ø1 2 x 6 1x Balsa 1 8 x 3 8 x 36 1x Balsa 1 8 x 1 2 x 48 2x Balsa 3 32 x 4 x 36 12x Balsa 3 32 x 4 x 48 7x Balsa triangle 1 2 x 16 1x W DW 1 Dowel Ø1 4 1 2 Dowel Ø1 4 x 3 1x Dowel 1 Dowel Ø3 8 3 4 8 Dowel Ø3 8 x 6 1x F STR 1 Hardwood 1 4 x 1 2 4 1 2 2 F STR 3 Hardwood 1 4 x 1 2 1 4 W MS 1 Hardwood 1 ...

Page 7: ... 1 4 T TE 1 1 Balsa 1 8 x 1 4 T TE 2 1 Balsa 1 16 x 1 1 2 T TE 3 1 Balsa 1 16 x 1 T TE 4 1 Ply 1 8 T1 2 Ply 1 8 T11 1 Balsa 1 8 T2 1 Balsa 1 8 T3 1 Balsa 1 8 T4 1 Balsa 1 8 T5 1 Balsa 1 8 T6 1 Balsa 1 8 T7 FIN T1 Ply 1 8 T2 Balsa 1 8 T3 Balsa 1 8 T4 Balsa 1 8 T5 Balsa 1 8 T6 Balsa 1 8 T7 Balsa 1 8 T11 Ply 1 8 T MS 1 Balsa 1 8 x 3 8 DHC 2 Beaver MR Aerodesign Step 1 01 2013 ...

Page 8: ...8 T TE 3 Balsa 1 16 x 1 1 2 T TE 4 Balsa 1 16 x 1 FIN T SH 1 Balsa 3 32 T LE 1 Balsa 1 4 x 1 2 T LE 2 Balsa 3 32 x 3 4 Sand to shape DHC 2 Beaver MR Aerodesign Step 2 Step 3 Step 4 Glue sheeting Remove the fin from the building board Cut tab Glue sheeting on the other side 01 2013 ...

Page 9: ...1 Brass tube 1 4 O D 1 R1 Ply 1 8 1 R10 Ply 1 8 1 R12 Ply 1 8 1 R13 Balsa 1 8 1 Rudder Parts List Part Material Qty R13 Balsa 1 8 1 R14 Balsa 1 8 1 R15 Ply 1 8 2 R16 Balsa 1 8 1 R17 Ply 1 8 2 R18 Balsa 1 8 1 R2 Ply 1 8 1 R3 Ply 1 8 1 R4 Ply 1 8 1 R5 Balsa 1 8 1 R6 Balsa 1 8 1 R7 Ply 1 8 1 R8 Ply 1 8 1 R9 Balsa 1 8 1 SHCS4 016 SHCS 4 40 x 1 lg 1 Rudder R1 Ply 1 8 R2 Ply 1 8 R3 Ply 1 8 R4 Ply 1 8 R5...

Page 10: ...SH 1 Balsa 3 32 x 4 R SH 1 Balsa 3 32 x 4 R14 Balsa 1 8 R LE 1 Balsa 1 4 x 1 Sand to shape R LE 1 Balsa 1 4 x 1 R LE 2 Balsa 1 4 x 3 4 R BL 1 Balsa 3 8 x 1 3 4 DHC 2 Beaver MR Aerodesign Step 2 Step 3 Step 4 R17 Ply 1 8 R HI BU 2 Brass tube 9 32 O D R18 Balsa 1 8 SHCS 4 40 x 1 lg DUB557 Nylon horn bracket R15 Ply 1 8 R HI 1 BU Brass tube 5 32 O D R16 Balsa 1 8 01 2013 ...

Page 11: ... Ply 1 8 8 S1A Ply 1 8 2 S2 Balsa 1 8 2 S3 Balsa 1 8 2 S4 Balsa 1 8 2 S5 Balsa 1 8 2 S6 Balsa 1 8 2 S7 Balsa 1 8 2 S8 Balsa 1 8 2 S9 Balsa 1 8 2 Horizontal Stabilizer S13 Ply 1 8 S11 Balsa 1 8 S3 Balsa 1 8 S14 Ply 1 8 S2 Balsa 1 8 S1A Ply 1 8 S6 Balsa 1 8 S7 Balsa 1 8 S14 Ply 1 8 S12 Balsa 1 8 This tab will be used to position glue the stab onto the fuselage Do not cut it S MS 1 Balsa 1 8 x 1 4 S9...

Page 12: ...alsa 1 4 x 1 S SH 1 Balsa 3 32 x 4 S LE 2 Balsa 1 4 x 3 4 S SH 1 Balsa 3 32 x 4 Sand to shape Step 2 Step 3 DHC 2 Beaver MR Aerodesign Glue sheeting Remove stab from the building board Cut tab Glue sheeting on the other side WARNING Don t cut this tab Part S1A Except S1A 01 2013 ...

Page 13: ...U 2 Brass tube 1 8 O D 2 E1 Ply 1 8 1 E10 Ply 1 8 1 E11 Balsa 3 32 2 Parts List For 1 elevator Part number Material Qty E12 Ply 1 8 1 E13 Balsa 1 8 1 E14 Balsa 1 8 1 E15 Ply 1 8 2 E16 Balsa 3 32 1 E17 Ply 1 8 2 E18 Balsa 3 32 1 E19 Balsa 3 32 1 E2 Ply 1 8 1 E20 Ply 1 8 2 E3 Ply 1 8 1 E4 Balsa 3 32 1 E5 Ply 1 8 1 E6 Ply 1 8 1 E7 Balsa 3 32 1 E8 Balsa 3 32 1 E9 Balsa 3 32 1 SHCS4 016 SHCS 4 40 x 1 l...

Page 14: ...4 40 x 1 lg Steel rod E12 Ply 1 8 E11 Balsa 3 32 E13 Balsa 1 8 E19 Balsa 3 32 E20 Ply 1 8 E10 Ply 1 8 E9 Balsa 3 32 E8 Balsa 3 32 E7 Balsa 3 32 E18 Balsa 3 32 E17 Ply 1 8 E6 Ply 1 8 E5 Ply 1 8 E4 Balsa 3 32 E3 Ply 1 8 E2 Ply 1 8 E TE 1 Balsa 1 4 x 3 4 E16 Balsa 3 32 E15 Ply 1 8 E TU 1 Brass tube 1 4 O D E1 Ply 1 8 E TU 2 Brass tube 1 8 O D E TU 2 Brass tube 1 8 O D 01 2013 ...

Page 15: ...E SH 1 Balsa 1 16 x 4 Step 5 Sand to shape E14 Balsa 1 8 E BL 1 Balsa 1 4 x 1 1 8 E LE 2 Balsa 3 32 x 1 4 E LE 3 Balsa 1 4 x 1 Step 4 Elevator 01 2013 DHC 2 Beaver MR Aerodesign ...

Page 16: ...ly 1 8 2 F4 Ply 1 8 2 F5 Ply 1 8 1 F6 Ply 1 8 1 F7 Ply 1 8 3 F9 Balsa 1 8 1 F9A Ply 1 8 1 Fuselage Parts List PART NUMBER DESCRIPTION QTY FA Ply 1 8 2 FAAD Ply 1 8 2 FB Ply 1 8 2 FD Ply 1 8 1 FE1 Ply 1 8 1 FE2 Ply 1 8 1 FE3 Ply 1 8 1 FE4 Ply 1 8 1 FF Ply 1 8 1 FG Ply 1 8 2 FH Ply 1 8 2 FI Ply 1 8 2 FIA Ply 1 8 1 FJ Ply 1 8 1 FK Ply 1 8 1 FL Ply 1 8 2 FM Ply 1 8 1 FN A Balsa 1 8 1 FN B Balsa 1 8 1 ...

Page 17: ... x 1 4 F ST 02 Balsa 1 4 x 1 4 FUSELAGE F10B Balsa 1 8 F ST 03 Balsa 1 4 x 1 4 F ST 02 Balsa 1 4 x 1 4 DHC 2 Beaver MR Aerodesign F ST 02D Balsa 1 4 x 1 4 F ST 01 Balsa 1 4 x 1 4 F22 Balsa 1 8 F22 Balsa 1 8 Before you start glue parts F3 F4 and F7 together Glue F10B on F10 Note that there is a right hand assembly and a left hand assembly F10B Balsa 1 8 F10L Ply 1 8 F10R Ply 1 8 Notch stringer to i...

Page 18: ... 1 8 FL Ply 1 8 Step 3 Step 4 Tail support ass y Tail support ass y DHC 2 Beaver MR Aerodesign FI Ply 1 8 F17 Ply 1 8 F18 Ply 1 8 FIA Ply 1 8 FE3 Ply 1 8 FE4 Ply 1 8 F18 Ply 1 8 F23 Ply 1 4 DHC2 TWB Tail wheel bellcrank kit F17 Ply 1 8 01 2013 SHCS 4 40 x 1 lg Nylock Nut 4 40 ...

Page 19: ...F5 Ply 1 8 UCD 1 Front main gear bracket UCD 2 Rear main gear bracket F7 Ply 1 8 DHC 2 Beaver MR Aerodesign F10A Balsa 1 8 Dowel 1 Dowel 3 8 FG Ply 1 8 F7 Ply 1 8 Double Double F4 Ply 1 8 Double F9 Balsa 1 8 FN C Balsa 1 8 FN B Balsa 1 8 FN A Balsa 1 8 01 2013 ...

Page 20: ...F9A Ply 1 8 F6 Ply 1 8 FH Ply 1 8 Step 7 FA Ply 1 8 FD Ply 1 8 FB Ply 1 8 Step 8 FO Ply 1 8 DHC 2 Beaver MR Aerodesign 01 2013 ...

Page 21: ...using 30 min epoxy Add a small wood screw to the steel strap The steel straps are for mounting the floats F ST 08 Balsa triangle 1 2 F STR 3 Hardwood 1 4 x 1 2 FW 5 Dowel 1 2 FW 4 Ply 1 4 FW2 Ply 1 4 FW3 Ply 1 4 FW2 Ply 1 4 FW1 Ply 1 4 Add wood screw WARNING Use your engine to determine the correct length of the box Wait until the wing is build in order to correctly position the screw hole Double ...

Page 22: ...TR 2 Hardwood 1 4 x 3 8 F STR 2 Hardwood 1 4 x 3 8 Servo tray STR3 Ply 1 8 STR 1 Ply 1 8 STR 2 Ply 1 8 STR1A Balsa 1 8 Servo tray 2 req Servo Screw 2x7 16 Throttle servo Elevator servo Rudder servo Servo Screw 2x7 16 01 2013 ...

Page 23: ...DHC 2 Beaver MR Aerodesign Step 12 Fiberglass canopy Fiberglass rear cowl Trim cut You have the choice to either permanently glue the rear cowl in place or to make it removable 01 2013 ...

Page 24: ... A A A A Cowl 1 4 plywood Glued on cowl FW 6 Dowel 1 2 FW 6 Dowel 1 2 Wood screw not included Trim dowel in order to correctly position the cowl Step 13 Door hinges Door hatch Fuselage Door Step 14 Add wood shim Glue 01 2013 ...

Page 25: ...wivel ball link 2 56 TW 4 Tail wheel oleo piston TW 5 Brass tube 1 4 x 9 32 TW 3 Oleo hand 4 40 x 1 1 4 lg DUB175TL Wheel 1 3 4 Nylock Nut 4 40 TW 1 Tail wheel arm TW 2 Tail wheel fork TW spring2 Tension spring SHCS 4 40 x 1 4 lg DUB139 Wheel collar 1 8 TW 6 Tail wheel steering arm Drill 1 8 Drill 1 16 TW 8 Double steering arm 1 16 in Drill 1 8 in Drill TW 6 Tail wheel steering arm TW 8 Double ste...

Page 26: ... in the plastic elevator rod tub Verify your tail wheel bellcrank setup one last time and make sure all screws are set with Loc Tite Sheet the entire rear fuselage section F10 to F19 Use 1 4 balsa sticks to make the corners of the fuselage and sand to shape D3 Balsa 1 8 D4 Balsa 1 8 D5 Balsa 1 8 D7 Balsa 1 4 D6 Balsa 1 4 D SH 1 Balsa 1 16 D1 Balsa 1 8 D2 Balsa 1 8 3 32 sheeting Top of fuselage 01 ...

Page 27: ...sa 1 8 FL2 1 Ply 1 8 FL4 6 Ply 1 64 FL5 1 Balsa 1 16 FL6 3 Robart Hinge 1 8 Robart 01 125 Flaps Step 1 Step 2 DHC 2 Beaver MR Aerodesign Robart Hinge 1 8 FL5 Ply 1 64 FL2 Balsa 1 8 FL5 Ply 1 64 FL TE 1 Balsa 1 4 x 3 4 FL1 Balsa 3 32 FL1 Balsa 3 32 FL4 Ply 1 8 FL6 Balsa 1 16 Step 3 01 2013 FL SH 2 Balsa 1 16 x 3 FL LE 2 Balsa 1 4 x 1 2 Step 4 Flap hinge Flap hinge Flap hinge ...

Page 28: ... Balsa 1 4 x 1 2 AI LE 3 1 Balsa 1 16 x 3 AI SH 2 1 Balsa 1 4 x 3 4 AI TE 1 3 Robart Hinge 1 8 ROB311 DHC 2 Beaver MR Aerodesign Step 1 Ailerons A5 Ply 1 64 A1 Balsa 1 8 A5 Ply 1 64 Robart Hinge 1 8 A3 Balsa 3 32 A3 Balsa 3 32 A2 Ply 1 8 A4 Balsa 1 8 A3 Balsa 3 32 A6 Balsa 1 16 x 3 AI LE 2 Balsa 1 4 x 1 2 AI SH 2 Balsa 1 16 x 3 Aileron hinge Aileron hinge Aileron hinge Step 2 Step 3 01 2013 ...

Page 29: ...RT NUMBER DESCRIPTION QTY W ST 3 Balsa 1 8 x 3 8 1 W ST 4 Balsa 1 4 x 1 4 1 W ST 5 Balsa 1 4 x 1 4 1 W ST 6 Balsa 1 4 x 1 4 1 W STR 1 Hardwood 1 4 x 3 8 4 W STR 2 Hardwood 1 4 x 3 8 8 W SW 1 Ply 1 8 5 W SW 2 Balsa 3 32 x 1 1 2 9 W SW 4 Ply 1 8 1 W TE 1 Balsa 1 16 x 1 1 2 1 W1 Ply 1 8 1 W2 Ply 1 8 1 W3 Ply 1 8 1 W4 Ply 1 8 1 W5 Ply 1 8 1 W6 Ply 1 8 1 W7 Balsa 1 8 8 W7A Ply 1 8 1 W7S Balsa 1 8 2 W8 ...

Page 30: ...rm Assemble temporary the pivot arm on the control surface Align these ribs with the pivot arm Use this rib as reference W2 Ply 1 8 W6 Ply 1 8 W7 Balsa 1 8 W7 Balsa 1 8 W7S Balsa 1 8 01 2013 DHC 2 Beaver MR Aerodesign W1 Ply 1 8 WP1A Balsa 1 4 W8 Balsa 1 8 Use this rib as reference W1 Ply 1 8 WP1A Balsa 1 4 F STR 3 Hardwood 1 4 x 1 2 BN6 Blind nut 6 32 Glue hardwood and blind nut with epoxy Be car...

Page 31: ...Balsa 1 8 WINGS Phen tube w Phenolic tube 5 8 int W7 Balsa 1 8 W7 Balsa 1 8 W STR 1 Hardwood 1 4 x 3 8 W STR 1 Hardwood 1 4 x 3 8 W ST 1 Balsa 1 4 x 1 4 W ST 1 Balsa 1 4 x 1 4 W LE 2 Balsa 3 32 x 3 4 W MS 1 Hardwood 1 4 x 1 2 W ST 3 Balsa 1 8 x 3 8 W ST 1 Balsa 1 4 x 1 4 Step 5 Step 6 DHC 2 Beaver MR Aerodesign 01 2013 ...

Page 32: ...3 32 x 3 W ST 4 Balsa 1 4 x 1 4 W ST 5 Balsa 1 4 x 1 4 W ST 1 Balsa 1 4 x 1 4 W ST 1 Balsa 1 4 x 1 4 W SW 4 Ply 1 8 W SW 1 Ply 1 8 WINGS W SW 2 Balsa 3 32 x 1 1 2 Step 7 Step 8 DHC 2 Beaver MR Aerodesign 01 2013 2 13 16 in 72 mm 5 1 8 in 130 mm 2 1 4 in 57 mm 1 4 in 3 4 in ...

Page 33: ... STR 2 Ply 1 8 STR 1 Ply 1 8 DHC 2 Beaver MR Aerodesign Step 9 Step 10 W SH 5 Balsa 3 32 x 2 W DH 2 Balsa 3 32 W SH 4 Balsa 3 32 x 4 W STR 2 Hardwood 1 4 x 3 8 W SH 6 Balsa 3 32 x 3 W LE 1 Balsa 1 4 x 3 4 Servo Screw 2x7 16 Fiberglass wing tip right 1 8 in 3 mm Glue 01 2013 ...

Page 34: ...DUB302 1 4 40 Threaded coupler DUB336 1 3 4 Streamline aluminium KAS1105 11 Ply 1 8 WS 5 18 1 2 in 471 mm Approx Adjust to your particular model Wing Struts KAS1105 3 4 Streamline aluminium DUB302 4 40 Steel Rod ends 17 1 2 in 445 mm DUB145 4 40 Steel rod WS 5 Ply 1 8 DUB336 4 40 Threaded coupler ...

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