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MQ Power WHISPERWELD TLW-300SS, Operating And Parts Manual

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MQ Power WHISPERWELD TLW-300SS Operating And Parts Manual Download Page 63

TLW-300SS DC WELDER/ AC GENERATOR— OPERATION AND PARTS  MANUAL— REV. #2 (04/07/10) — PAGE 63

NO.

PART NO.

ITEM

QTY.

REMARKS

ENCLOSURE ASSY.

TLW-300SS —ENCLOSURE ASSY.

1

8705110202

BASE ............................................. 1 ........... UP TO S/N4728027

8705119803

LINING

1

8705110212

BASE ............................................. 1 ........... FROM S/N4728028~

2

8705110704

FLOOR PANEL

1

3

0017106016

HEX. HEAD BOLT

4

4

8705118004

PANEL

1

5

0017106016

HEX. HEAD  BOLT

4

6

8705119703

DUCT

1

8705119904

LINING

1

7

0017106016

HEX. HEAD BOLT

2

8

8705181303

SPLASHER PANEL

1

9

8705181403

SPLASHER PANEL

1

10

0017106016

HEX. HEAD BOLT

10

11

8705120102

FRONT FRAME ............................. 1 ........... UP TO S/N4728027

8705126112

FRONT FRAME ............................. 1 ........... FROM S/N4728028~

8705129004A

LINING ........................................... 1 ........... REPLACES 8705129004

8705129404A

LINING

1

12

0601850239

GROMMET

2

13

8705129404A

GROMMET .................................... 2 ........... REPLACES 0601850251

14

8705125004

DUCT COVER

1

8705129204

LINING

1

15

0017106016

HEX. HEAD BOLT

2

16

8705127004

GUIDE, DRAIN HOSE

1

17

0017106016

HEX. HEAD BOLT

2

18

011008020

HEX. HEAD BOLT .......................... 4 ........... REPLACES 0017108020

19

8705121102

FRONT FRAME ............................. 1 ........... UP TO S/N4728027

8705129503

LINING

1

8705121112

FRONT FRAME ............................. 1 ........... FROM S/N4728028~

20

0017106016

HEX. HEAD BOLT

3

21

0017108020

HEX. HEAD BOLT

4

22

8705127503

FAN GUARD

1

23

0017106016

HEX. HEAD BOLT

4

24

8705132103

HANGER

1

25

8705132203

HANGER ........................................ 1 ........... UP TO S/N4728027

8705132213

HANGER ........................................ 1 ........... FROM S/N4728028~

THE PART NUMBER SHOWN IS TEAL.  ADD THE
FOLLOWING LETTERS AFTER THE PART NUMBER
 WHEN ORDERING ANY PAINTED PANEL TO INDICATE
COLOR OF UNIT:

MQSK-SCARLET/RED

MQW - WHITE

THE SERIAL NUMBER MAY BE REQUIRED.

AUTEK MAQUINARIA 5392 7077

AUTEK MAQUINARIA 5392 7077

Summary of Contents for WHISPERWELD TLW-300SS

Page 1: ...evision of this publication visit our website at www mqpower com WHISPERWELDTM SERIES MODEL TLW 300SS WELDER AC GENERATOR KUBOTA D722EB DIESEL ENGINE Revision 2 04 07 10 THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 2: ...PAGE 2 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 Diesel engine exhaust and some of PROPOSITION 65WARNING AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 3: ...TLW 300SS DC WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 PAGE 3 NOTE PAGE AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 4: ...embly 56 57 Muffler Assembly 58 59 Fuel Tank Assembly 60 61 Enclosure Assembly 62 65 Rubber Seals Assembly 66 67 Decal Assembly 68 69 KUBOTA D722EB ENGINE Crankcase Assembly 70 71 Oil Pan Assembly 72 73 Cylinder Head Assembly 74 75 Gear Case Assembly 76 77 Air Cleaner Assembly 78 79 Inlet Manifold Assembly 80 81 Exhaust Manifold Assembly 82 83 Rocker Arm Valve Assembly 84 85 Head Cover Assembly 86...

Page 5: ... Diagrams N Order Parts N Print Specification Information Note Discounts Are Subject To Change Goto www multiquip com and click on Order Parts to log in and save Use the internet and qualify for a 5 Discount on Standard orders for all orders which include complete part numbers Order via Fax Dealers Only All customers are welcome to order parts via Fax Domestic US Customers dial 1 800 6 PARTS 7 800...

Page 6: ...ls when they become difficult read Alwayscheckthemachineforloosened threadsorboltsbefore starting Always refuel in a well ventilated area away from sparks and open flames Always use extreme caution when working with flammable liquids When refueling stop the engine and allow it to cool DO NOT smoke around or near the machine Fire or explosion could resultfromfuelvapors oriffuelisspilled on a hot en...

Page 7: ...proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately and always replace broken parts Disposeofhazardouswasteproperly Examplesofpotentially hazardous waste are used motor oil fuel coolant and fuel filters DO NOT use plastic containers to dispose of hazardous waste DO NOT pour waste oil coolant or fuel directly onto the g...

Page 8: ...r AC generator is equipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below shows these decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 9: ...TLW 300SS DC WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 PAGE 9 OPERATION AND SAFETY DECALS P N DCL160 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 10: ...o V d e t a R V 5 2 V 2 1 3 t n e r r u C f o e g n a R A 0 0 3 5 3 e l c y C y t u D 0 0 1 0 5 s n o i t a c i f i c e p S r o t a r e n e G y c n e u q e r F z H 0 6 d e e p S m p r 0 0 6 3 t u p t u O x a M W k 5 0 1 t u p t u O d e t a R W k 0 0 1 e g a t l o V V 0 4 2 0 2 1 s n o i t a c i f i c e p S e n i g n E l e d o M B E 2 2 7 D A T O B U K e p y T l a c i t r e v e l c y C 4 s r e d n ...

Page 11: ...isapparatus will not function properly if the machine is operated with less than the proper amount of coolant Oil PressureWarning Indicator In the event of low oil pressure engine this welder AC generator is equipped with an engine protection fail safe system If low oil pressure is detected while operating the welder AC generator the engine protection system will shut down the engine If this condi...

Page 12: ...PAGE 12 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 Figure 1 TLW 300SS Dimensions TLW 300SS DIMENSIONS AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 13: ...ement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc 10 Wheel Hub The wheel hub is connected to the trailer ...

Page 14: ... GAL NO 2700LBS 124 55 800LB FULL TILT WHEEL TRLR 70W DCA 45 60 70 NO SURGE 7000LBS 186 77 2000LB FLAT PAD TRLR 70X DCA 45 60 70 OPT SURGE 7000LBS 138 66 2000LB FLAT PAD TRLR 70XF DCA 45 60 70 53 GAL SURGE 7000LBS 138 66 2000LB FLAT PAD TRLR 100XF DCA 100 125 150 GAL HYDRAULIC SURGE 7000LBS 190 76 2000LB FLAT PAD TRLR 85 125 DCA 85 100 125 145 GAL HYDRAULIC 10000LBS 186 77 2000LB FLAT PAD TRLR 150...

Page 15: ...ADJUSTABLE 205 14C BIAS 4 14 X5 3500lbs 3 5 LUG 5 LEAF 4 POLE RUBBER FLAT TRLR 70X 2 BALL CLASS 3 ADJUSTABLE 205 14C BIAS 4 14 X5 3500lbs 3 5 LUG 5 LEAF 4 POLE RUBBER FLAT TRLR 70XF 2 BALL CLASS 3 ADJUSTABLE 205 14C BIAS 4 14 X5 3500lbs 3 5 LUG 5 LEAF 4 POLE RUBBER FLAT TRLR 100XF ADJUSTABLE 2 5 6 OPT 3 EYE 205 15C BIAS 4 14 X5 5 3500lbs 3 5 LUG 5 LEAF 4 WIRE LOOM TRLR 85 125 ADJUSTABLE 2 5 6 OPT ...

Page 16: ...fe Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear Table 3 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION NOTE ALWAYSwearsafetyglasseswhenremoving or installing force fitted parts Failure to comply may result i...

Page 17: ...5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 Start all wheel lug nuts b...

Page 18: ...PAGE 18 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS TRAILER WIRING DIAGRAM AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 19: ...neath the trailer s bumper to prevent tipping while parked Use the trailer s hand winch to adjust the height of the trailer then insert locking pin to lock wheel stand in place while parked Avoid sudden stops and starts This can cause skidding or jackknifing Smooth gradual starts and stops will improve gas milage Avoid sharp turns to prevent rolling Remove wheel stand when transporting DO NOT tran...

Page 20: ...PAGE 20 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 Figure 5 Controls and Indicators TLW 300SS CONTROLS AND INDICATORS AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 21: ...ates number of hours machine has been in use or hours engine was run 8 Idle Switch Turn on for rpms to automatically adjust rpms when a load is added 9 No 3 Circuit Breaker S N 5308737 single pole circuit breaker will shut down current in the 120V 20A receptacle 10 No 2 Circuit Breaker S N 5308737 single pole circuit breaker will shut down current in the 120V 30A receptacle 11 Positive Welding Out...

Page 22: ...p receptacle is provided on the output terminal This receptacle can be used anytime the generator is in operation The receptacle is controlled by the circuit breaker located on the control panel The reset button is for the GFCI when the circuit is tripped Pressing the Test Button See Figure 8 in the center of this receptacle will check the GFCI function The receptacle should be tested at least onc...

Page 23: ...der AC generator inside tunnels and caves The engine exhaust contains noxious elements Indoor Installation Exhaust gases from diesel engines are extremely poisonous Whenever an engine is installed indoors the exhaust fumes must be vented to the outside The engine should be installed at least two feet from any outside wall Using an exhaust pipe which is too long or too small can cause excessive bac...

Page 24: ... receptacle Be sure the circuit breakers are in the OFF position prior to starting the engine Welding Cable When welding use the table below Table 6 to measure the optimum amount of voltage and amperes when selecting the proper welding cable The relationship between cable length and sectional area is to keep the line voltage drop within 4V TLW 300SS PRE SETUP s e z i S e l b a C g n i d l e W 6 e ...

Page 25: ...s not have a spout use a funnel CAUTION CAUTION CAUTION CAUTION CAUTION Never fill the fuel tank while the engine is running or in the dark Fuel spillage on a hot engine can cause a fire or explosion If fuel spillage occurs wipe up the spilled gasoline completely to prevent fire hazards Coolant Use only drinkable tap water If hard water or water with many impurities is used the inside of the engin...

Page 26: ...xing ratio must be less than 50 NOTE Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the Kubota Engine Operator s Manual Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified marks Battery life will be shortened if the fluid level is not properly maintained Add only distilled water when reple...

Page 27: ...ppression and fuel cost reduction The automatic idle control feature automatically engages under a no load condition When the Idle Control Switch is placed in the ON position the engine revolutions will be approximately 2200 rpm low speed operation When a load is connected to one of the output receptacles the engine speed will automatically increase to about 3600 rpm high speed operation within 10...

Page 28: ...uch greater current for starting than during operation An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable The idle control is operated at minimum load capacity of 100W If the load capacity is less than 100W change the idle control switch to the OFF position CAUTION Before connecting this ...

Page 29: ...rom poor contact Figure 11 Electrode Cable Connection Correct Figure 12 Electrode Cable Connection Incorrect s n o i t a c i l p p A g n i d l e W 2 1 e l b a T Y T I R A L O P D O H T E M G N I D L E W S N O I T A C I L P P A L A C I P Y T y t i r a l o P t h g i a r t S p m a l C d n u o r G l a t e M e s a B l a r e n e g r o f s l a i r e t a m l e e t s g n i d l e W s e t a l p s s e n k c i...

Page 30: ...certain to be disappointed in your weld If too high the electrode melts too fast and your molten pool is large and irregular If too low there is not enough heat to melt the base metal and your molten pool will be too small will pile up and look irregular 3 Correct Arc Length If the arc is too long or voltage too high the metal melts off the electrode in large globules which wobble from side to sid...

Page 31: ...s to the OFF position 2 Listen for the engine speed to drop Run at low speed for 3 5 minutes 3 Stop the engine by turning the key to STOP position and remove the key Turn the fuel cock lever to the OFF position CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION CAUTION 2 Close door Operation with the doors open may cause insufficient coo...

Page 32: ...nuals Air Cleaner Every 50 hours The air cleaner employed on the KUBOTA engine Model D422EB is a dry type DO NOT apply oil to theaircleaner Ifthewelder ACgeneratorisusedinextremely dusty areas service air cleaner element more frequently 1 Release the air cleaner retaining clamps Figure 15 and remove the air cleaner element 2 Wipe the inside of the air cleaner with a clamp cloth and remove all dust...

Page 33: ... l i F r i A n a e l C X e d i s t u O d n a e d i s n I t i n U n a e l C X k n a T l e u F f o m o t t o B n i a r D X r e t l i F l e u F e g n a h C 2 X n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C l e v e L X t n e m e l E r e t l i F r i A e c a l p e R X r o t s i s e R n o i s o r r o C e g n a h C X s p m a l C d n a s e s o H l l a k c e h C X k n a T l e u...

Page 34: ...PAGE 34 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS GEN WIRING DIAGRAM S N 5308736 AND BELOW AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 35: ...TLW 300SS DC WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 PAGE 35 TLW 300SS GEN WIRING DIAGRAM S N 5308737 AND ABOVE AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 36: ...PAGE 36 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS ENGINE WIRING DIAGRAM S N 5308736 AND BELOW AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 37: ...TLW 300SS DC WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 PAGE 37 TLW 300SS ENGINE WIRING DIAGRAM S N 5308737 AND ABOVE AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 38: ...e v i s s e c x E w o l t a l i o e n i g n e r o l e u f f o e r u t a r e p m e t l i o e n i g n e r o l e u f d e i f i c e p s e h t e s U e n a t e c w o l h t i w l e u F r e b m u n l e u f d e i f i c e p s e h t e s U e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p n o i t c e j n i t u n n e t h g i T g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n r o ...

Page 39: ... n a g n i r n o t s i P k c u t s r o e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g t s u a h x e d a o l r e v O d a o l e h t n e s s e L d e s u l e u f e d a r g w o L l e u f d e i f i c e p s e h t e s U d...

Page 40: ... n e k o r b t i u c r i c t r o h s r e y a L g n i d n i w e r u t a m r a e r u t a m r a e c a l p e r r o r i a p e R y r e t t a b d n a s e s i r d e e p s e n i g n E n o o s o o t s e g r a h c s i d r o t a l u g e r e n i g n e e v i t c e f e D r o t a l u g e r e c a l p e R g n i r i w e v i t c e f e D g n i r i w e c a l p e r r o r i a p e R e n i g n e d n a s e s i r d e e p s e...

Page 41: ...i t c e f e D r e l l o r t n o C d l e i F e c a l p e R E R r e i f i t c e r e v i t c e f e D r e i f i t c e r e c a l p e R 2 L r o 1 L r o L C D r o t c a e r e v i t c e f e D r o t c a e r e c a l p e R f o s s e n k c i h t d n a h t g n e l e t a u q e d a n I e l b a c g n i d l e w e l b a c g n i d l e w t c e r r o c r o f 2 e l b a t e e S e r u t a m r a n i t i u c r i c t r o h ...

Page 42: ...ability of the parts listed NOTICE When ordering a part that has more than one item number listed check the remarks column for help in determining the proper part to order QTY Column Numbers Used Item quantity can be indicated by a number a blank entry or A R A R As Required is generally used for hoses or other parts that are sold in bulk and cut to length A blank entry generally indicates that th...

Page 43: ...R SWITCH 1 0601830735 IDLE CONTROL SWITCH 1 0601812565 RECEPTACLE 1 0601812597 RECEPTACLE 2 0801888204 OUTPUTTERMINALWELDING 1 0601823857 SLOW DOWN 1 0602200475 EMERGENCY UNIT 1 0601820664 AUTOMATICVOLTAGE REGULATOR 1 0810105800 FUEL CAP 1 0602042171 FUEL ELEMENT 1 0602011088 RADIATOR CAP 1 0602046374 AIR CLEANER ELEMENT 1 0602041270 OIL FILTER 1 8702015603 RADIATOR HOSE UPPER 1 8702015503 RADIATO...

Page 44: ...PAGE 44 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS GENERATOR ASSY GENERATOR ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 45: ...00302 FIN 1 17 0601821391 RECTIFIER 2 RM50TCM 18 06018232253 RECTIFIER 1 FRS300BA50 19 0601821270 TRANSISTOR 1 SQD300BA60 20 0017105016 HEX HEAD BOLT 10 21 D4183000102 CONDENSER BRACKET 1 22 0601842345 RESISTOR 2 RS7B3 32KL 23 0601820152 CONDENSER 4 CEAUP2C332T2 24 D4183301203 CONNECTION PLATE 1 25 D4183300903 CONNECTION PLATE 1 26 D4183301403 CONNECTION PLATE 1 27 D4183301503 CONNECTION PLATE 1 2...

Page 46: ...PAGE 46 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS CONTROL BOX ASSY CONTROL BOX ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 47: ... CONTROL 1 ET110A12 10 3741059110 STARTER SWITCH 1 REPLACES 0602100077 11 0601810523 INDICATOR ASSY 1 PLB128Q 0601810207 BULB 4 12 0601800680 HOUR METER 1 15113 13 0027103512 MACHINE SCREW 2 0030003500 HEX NUT 2 0040403500 WASHER 2 14 0601811033 RECEPTACLE 1 L6 30R 15 0601811034 RECEPTACLE 1 CS6369 REPLACES 0601812565 16 0601811031 RECEPTACLE 1 L530R 17 0601812597 RECEPTACLE 1 520R 18 0027104016 M...

Page 48: ...PAGE 48 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS CONTROL BOX ASSY CONTROL BOX ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 49: ...ASHER 1 32 011206020 HEX HEAD BOLT 2 REPLACES 0017106020 33 0017106016 HEX HEAD BOLT 2 34 0601815731 TERMINAL BOARD 1 KT304P 35 0027105020 MACHINE SCREW 2 36 0601804211 CURRENTTRANSFORMER 1 MCT100Y 37 0027104016 MACHINE SCREW 2 38 0601823857 SLOW DOWN 1 NC73 39 0017105016 HEX HEAD BOLT 2 40 0601806422 CIRCUIT PROTECTOR 1 S N5308737 41 0601806421 CIRCUIT PROTECTOR 1 S N5308737 42 0601806420 CIRCUIT...

Page 50: ...0 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS CONTROL PARTS ASSY PART 1 CONTROL PARTS ASSY PART 1 UPTO S N535308736 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 51: ...W 35L 16 0027104012 MACHINE SCREW 2 17 0017105016 HEX HEAD BOLT 2 18 8701832003 BRACKET ELECTRIC PARTS 1 UP TO S N5308736 D4485500003 BRACKET ELECTRIC PARTS 1 FROM S N5308737 19 0017106016 HEX HEAD BOLT 4 20 8701836004 RESISTOR 1 GG40W 1 2OHM 21 0027104012 MACHINE SCREW 2 22 0601840203 RHEOSTAT 1 RA30YN20SB 3KOHM 23 0601823331 CONTROL UNIT TRANSISTOR 1 WC20 24 0027105016 MACHINE SCREW 4 25 0601850...

Page 52: ...PAGE 52 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS CONTROL PARTS ASSY PART 2 CONTROL PARTS ASSY PART 2 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 53: ...T 5 8 0017106016 HEX HEAD BOLT 5 9 16226361032 ROTARY SOLENOID 1 REPLACES 1620150404 10 8702631004 ARMATURE SOLENOID 1 11 011606025 HEX HEAD BOLT 1 REPLACES 0010006025 12 020106050 HEX NUT 1 REPLACES 0030006000 13 0207006000 HEX NUT 2 14 8702151104 GOVERNOR ROD 1 15 8702151004 GOVERNOR ROD 1 16 1552154004 SCREW JOINT 1 17 0031008000 HEX NUT 1 18 0039308000 HEX NUT 1 REPLACES 0036508000 19 03110816...

Page 54: ...PAGE 54 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 55: ...PLACES 0017108020 16 8702037003 HOSE AIR CLEANER 1 17 7812036404 HOSE AIR CLEANER 1 18 0605515006 HOSE BAND 1 19 0602014302 HOSE BAND 2 REPLACES 0605515021 20 7000015241 CARTRIDGE OIL FILTER 1 REPLACES 0602041270 21 8705112004 ENGINE FOOT 1 UP TO S N4728027 8705112104 ENGINE FOOT 1 FROM S N4728028 22 8705112104 ENGINE FOOT 1 UP TO S N5728027 8705112004 ENGINE FOOT 1 FROM S N4728028 23 0012410020 H...

Page 56: ...PAGE 56 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS BATTERY ASSY BATTERY ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 57: ...2250004 BATTERY BAND 1 4 1742251004 BATTERY BOLT 2 5 0037806000 WING NUT 2 6 0040000600 LOCK WASHER 2 7 952404470 PLAIN WASHER 2 REPLACES 0041206000 8 BATTERY CABLE 1 MAKE LOCALLY 9 BATERY CABLE 1 MAKE LOCALLY 10 0602220310 TERMINAL ASSY 1 NO9P 11 0602220311 TERMINAL ASSY 1 NO9N 12 0845040414 TERMINAL CAP 1 TC7R REPLACES 0602220600 13 0080200005 SNAP RING 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINA...

Page 58: ...PAGE 58 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS MUFFLER ASSY MUFFLER ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 59: ...UP TO S N4728027 8702310213 MUFFLER 1 FROM S N4728028 2 011008020 HEX HEAD BOLT 4 REPLACES 0017108020 3 87023300003 EXHAUST PIPE 1 4 1526312370 GASKET 1 REPLACES 0602320071 5 1502336004 GASKET 1 6 020108060 HEX NUT 4 REPLACES 0207208000 7 011208035 HEX HEAD BOLT 2 REPLACES 0017108035 8 0130012000 ELBOW JOINT 1 1 4 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 60: ...PAGE 60 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS FUELTANK ASSY FUEL TANK ASSY UPTO S N4728027 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 61: ... 2 15 7815511203 BRACKET FUEL GAUGE 1 16 0028104012 MACHINE SCREW 2 17 1704143013 FUEL FILTER 1 REPLACES 0602042097 1523143560 ELEMENT FUEL FILTER 1 REPLACES 0602042171 18 8705546004 BRACKET FUEL FILTER 1 UP TO S N4728027 1332037104 BRACKET FUEL FILTER 1 FROM S N4728028 19 0017108065 HEX HEAD BOLT 1 20 011008020 HEX HEAD BOLT 2 UP TO S N5308736 REPLACES 0017108020 012210020 HEX HEAD BOLT 2 FROM S ...

Page 62: ...PAGE 62 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 ENCLOSURE ASSY TLW 300SS ENCLOSURE ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 63: ...404A LINING 1 12 0601850239 GROMMET 2 13 8705129404A GROMMET 2 REPLACES 0601850251 14 8705125004 DUCT COVER 1 8705129204 LINING 1 15 0017106016 HEX HEAD BOLT 2 16 8705127004 GUIDE DRAIN HOSE 1 17 0017106016 HEX HEAD BOLT 2 18 011008020 HEX HEAD BOLT 4 REPLACES 0017108020 19 8705121102 FRONT FRAME 1 UPTO S N4728027 8705129503 LINING 1 8705121112 FRONT FRAME 1 FROM S N4728028 20 0017106016 HEX HEAD ...

Page 64: ...PAGE 64 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS ENCLOSURE ASSY ENCLOSURE ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 65: ...04 LINING 1 32 0017106016 HEX HEAD BOLT 15 UPTO S N5308736 0017106016 HEX HEAD BOLT 17 FROM S N5308737 33 1625165103 FILLER COVER 1 UPTO S N5308736 D4425200104 COVER RADIATOR CAP 1 FROM S N5308737 34 8705145503 DOOR REAR FRAME 1 35 8705171203 SIDE DOOR 2 8705179304 LINING 2 36 0605010230 DOOR HANDLE 2 37 0021505016 MACHINE SCREW 8 38 0810014704 PIN 6 39 0080200004 SNAP RING 6 40 1995186004 DOOR ST...

Page 66: ...PAGE 66 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS RUBBER SEAL ASSY RUBBER SEAL ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 67: ...300SS RUBBER SEAL ASSY RUBBER SEAL ASSY 43 0229200630 RUBBER SEAL 1 44 8705940104 RUBBER SEAL 2 45 0220302250 RUBBER SEAL 2 46 8705940204 RUBBER SEAL 8 47 8705910004 RUBBER SEAL 1 48 0229200240 RUBBER SEAL 2 49 0229200585 RUBBER SEAL 2 50 0026900610 RUBBER SEAL 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 68: ...PAGE 68 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 TLW 300SS DECALS DECAL ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 69: ...ECAL AC POWER OUTPUT S4935 1 UPTO S N5308736 8700620113 DECAL AC POWER OUTPUT S4935A 1 FROM S N5308737 18 8700611603 DECAL OPERATING PROCEDURE 1 S4937 19 0820610404 DECAL WARNING GENERATOR 1 S3627 20 0820650604 DECAL CAUTION BATTERY 1 STCL78 YUASA 21 8700615204 DECAL FUEL GAUGE 1 S4638A 22 8700625504 DECAL FUSE BOX 1 S4936 23 8700630303 DECAL STICKER S4934 1 UPTO S N5308736 D4562000502 DECAL STICK...

Page 70: ...PAGE 70 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB CRANKCASE ASSY CRANKCASE ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 71: ...70 1552196030 PLUG 1 080 1526196160 PLUG 1 090 0501200508 PIN STRAIGHT 2 100 0501200814 PIN STRAIGHT 2 110 1522133650 PIN PIPE 1 120 1523133960 PIN PIPE 2 130 1733159190 PIN PIPE 2 140 1685116210 COVER FUEL CAMSHAFT 1 150 1522133700 O RING 1 160 1584773130 JOINT DRAIN PIPE 1 170 1685135010 OIL PUMP ASSY 1 180 1586235152 OIL PUMP GASKET 1 190 1584191050 BOLT 3 200 1584135660 OIL PUMP DRIVE GEAR 1 2...

Page 72: ...PAGE 72 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 OIL PAN ASSY KUBOTA D722EB OIL PAN ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 73: ...O ITEM QTY REMARKS OIL PAN ASSY KUBOTA D722EB OIL PAN ASSY 010 1747601500 COMP OIL PAN 1 020 6721176180 PLUG 1 030 0102350612 BOLT 18 040 1586201620 GASKET OIL PAN 1 050 1685132110 OIL FILTER 1 060 0481100160 O RING 1 070 0112360814 BOLT 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 74: ...PAGE 74 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB CYLINDER HEAD ASSY CYLINDER HEAD ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 75: ... HOOK 2 020 0112360814 BOLT 2 030 1687303042 COMP CYLINDER HEAD 1 INCLUDES ITEMS W 040 1532196260 SEALING CAP 1 050 1526103370 SEALING CAP 2 060 1526196010 PLUG 1 070 1584113540 INLET VALVE GUIDE 3 080 1584113560 EXHAUST VALVE GUIDE 3 090 1584196020 PLUG 1 100 1460103450 CYLINDER HEAD BOLT 14 110 1687103310 CYLINDER HEAD GASKET 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 76: ...PAGE 76 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB GEAR CASE ASSY GEAR CASE ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 77: ...6930 VALVE SEAT 1 080 0771503211 BALL 1 090 1586204170 GEAR CASE GASKET 1 REPLACES 1586204170 100 0102350618 BOLT 1 110 0102360650 BOLT 8 120 1584191010 BOLT 5 130 0102360670 BOLT 1 140 0102350675 BOLT 1 150 0481106130 O RING 3 160 1587704140 OIL SEAL 1 170 1585233140 OIL FILLER PLUG 1 180 0481150300 O RING 1 190 1946183340 COVER 1 200 1946288130 H M GEARCASE GASKET 1 210 1522188210 STUD 3 220 025...

Page 78: ...PAGE 78 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB AIR CLEANER ASSY AIR CLEANER ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 79: ...W REPLACES 1556211010 020 1554511150 AIR CLEANER BODY 1 030 1558911160 AIR CLEANER COVER 1 040 1522111410 BAFFLE COVER 1 050 1522192620 WING BOLT 1 060 7000011221 CLEANER ELEMENT ASSY 1 INCLUDES ITEMS W REPLACES 1556211080 070 1522787480 A C ELEMENT LABEL 1 080 1522194430 RUBBERWASHER 1 090 1522187450 AIR CLEANER LABEL 1 100 1538111250 AIR CLEANER BAND 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA...

Page 80: ...PAGE 80 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB INLET MANIFOLD ASSY INLET MANIFOLD ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 81: ...OTA D722EB INLET MANIFOLD ASSY INLET MANIFOLD ASSY NO PART NO ITEM QTY REMARKS 010 1747211770 INLET MANIFOLD ASSY 1 020 1733173342 WATER RETURN PIPE 1 030 1586111820 INLET MANIFOLD GASKET 1 040 0102350618 BOLT 2 050 0102350645 BOLT 3 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 82: ...PAGE 82 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 83: ... QTY REMARKS KUBOTA D722EB EXHAUST MANIFOLD ASSY EXHAUST MANIFOLD ASSY 010 1902412314 EXHAUST MANIFOLD 1 020 1586212350 GASKET 1 030 0175950616 UBS BOLT 3 040 0151350618 STUD 1 050 1569491490 STUD 2 060 0275650060 UBS NUT 3 070 0151350822 STUD 4 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 84: ...PAGE 84 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB VALVE AND ROCKER ARM ASSY VALVE AND ROCKER ARM ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 85: ...T 060 1685113280 VALVE CAP 6 070 1142013150 VALVE STEM SEAL 6 080 1586114260 ROCKER ARM SHAFT 1 090 1687114430 WASHER 6 100 1584194020 PLAIN WASHER 2 110 0102350610 BOLT 2 120 1584114350 ROCKER ARM BRACKET 3 130 1460114410 STUD 3 140 0205650060 NUT 3 150 0401250060 PLAIN WASHER 3 160 0451260060 LOCK WASHER 3 170 1460114420 ROCKER ARM SET SCREW 1 180 1460114310 ROCKER ARM SPRING 2 190 1584114030 RO...

Page 86: ...PAGE 86 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB HEAD COVER ASSY HEAD COVER ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 87: ...EAD COVER GASKET 1 REPLACES 1686114520 030 1625905020 COMP BREATHER 1 040 1752405130 BREATHER GASKET 2 050 0102350635 BOLT 2 060 1584105670 BREATHER ELEMENT 1 070 1747214490 PLATE 1 080 1584114620 CAP NUT 3 090 1560196650 GASKET 3 100 1747205510 BREATHER PIPE 1 110 1624133510 PIPE BAND 2 120 1585233140 OIL FILLER PLUG 1 130 0481150300 O RING 1 140 1668987110 ENGINE NAME PLATE 1 AUTEK MAQUINARIA 53...

Page 88: ...PAGE 88 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB DIPSTICK ASSY DIPSTICK ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 89: ...DER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 PAGE 89 KUBOTA D722EB DIPSTICK ASSY DIPSTICK ASSY NO PART NO ITEM QTY REMARKS 010 1747236412 OIL GAUGE 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 90: ...PAGE 90 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB MAIN BEARING CASE ASSY MAIN BEARING CASE ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 91: ...CASE BOLT 2 030 1585204360 BEARING CASE GASKET 1 040 1584104810 BEARING CASE COVER 1 050 1921599160 OIL SEAL 1 060 1586204820 BEARING CASE COVER GASKET 1 070 0102350620 BOLT 8 080 0102350622 BOLT 8 090 1685104040 MAIN BEARING CASE ASSY 1 100 1584104540 BEARING CASE BOLT 2 110 1686104050 MAIN BEARING CASE ASSY 1 120 1584104540 BEARING CASE BOLT 2 130 1584104562 BEARING CASE BOLT 2 AUTEK MAQUINARIA ...

Page 92: ...PAGE 92 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB CAMSHAFT ASSY CAMSHAFT ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 93: ...S ITEMS W 040 1552193610 SET SCREW 1 050 1686416510 CAM GEAR 1 060 0571200518 FEATHER KEY 1 070 1584116270 CAMSHAFT STOPPER 1 080 0102350612 BOLT 2 090 1587524013 IDLE GEAR COMP 1 INCLUDES ITEMS W 100 1587524282 BUSH 1 110 1587524370 IDLE GEAR COLLAR 1 120 1587524320 SNAP RING 1 130 1587524250 IDLE GEAR SHAFT 1 140 0102350614 BOLT 3 150 1587599340 IDLE SERV GEAR ASSY 1 INLCUDES ITEMS W AUTEK MAQUI...

Page 94: ...PAGE 94 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB PISTON AND CRANKSHAFT ASSY PISTON AND CRANKSHAFT ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 95: ...LUDES ITEMS W 100 0771503207 BALL 3 110 192523280 CRANKSHAFT SLEEVE 1 120 1584124110 CRANK GEAR 1 130 0571200515 FEATHER KEY 1 140 1586123470 METAL CRANSHAFT 1 STD 140 1586123910 METAL CRANKSHAFT 1 0 20MM 140 1586123920 METAL CRANKSHAFT 1 0 40MM 150 1686123490 METAL CRANKSHAFT M 2 STD SET 150 1586123860 METAL CRANKSHAFT 2 0 20MM SET 150 1586123870 METAL CRANKSHAFT 2 0 40MM SET 160 1686123480 METAL...

Page 96: ...PAGE 96 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB FLYWHEEL ASSY FLYWHEEL ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 97: ...SY 010 1587825010 COMP FLYWHEEL 1 INCLUDES ITEMS W 020 1526263820 RING GEAR 1 030 1553325162 FLYWHEEL BOLT 5 REPLACES 1553325160 040 1587804610 FLYWHEEL HOUSING 1 050 011008020 BOLT 10 REPLACES 0112350822 060 3122014140 COVER 1 070 0115350812 BOLT 1 080 0451250080 LOCKWASHER 1 REPLACES 0451260080 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 98: ...PAGE 98 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB FUEL CAMSHAFT ASSY FUEL CAMSHAFT ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 99: ...MSHAFT 1 030 0815306203 BALL BEARING 1 040 1685151150 INJECTION PUMP GEAR 1 050 0571200515 FEATHER KEY 1 060 1584155450 GOVERNOR SLEEVE 1 070 1584155690 GOVERNOR BALL CASE 1 080 0771500801 BALL 32 090 1526155470 GOVERNOR SLEEVE CIR CLIP 1 100 0771503217 BALL 8 110 0810306203 BALL BEARING 1 120 0461200170 EXTERNAL CIR CLIP 1 130 1584116320 FUEL CAMSHAFT STOPPER 1 140 0102350612 BOLT 2 AUTEK MAQUINA...

Page 100: ...PAGE 100 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB NOZZLE HOLDER COMP ASSY NOZZLE HOLDER COMP ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 101: ...INGWASHER 3 1 025MM 110 1584198560 ADJUSTINGWASHER 3 1 050MM 110 1584198570 ADJUSTINGWASHER 3 1 075MM 110 1584198580 ADJUSTINGWASHER 3 1 100MM 110 1584198590 ADJUSTINGWASHER 3 1 125MM 110 1584198600 ADJUSTINGWASHER 3 1 150MM 110 1584198610 ADJUSTINGWASHER 3 1 175MM 110 1584198620 ADJUSTINGWASHER 3 1 200MM 110 1584198630 ADJUSTINGWASHER 3 1 225MM 110 1584198640 ADJUSTINGWASHER 3 1 250MM 110 1584198...

Page 102: ...PAGE 102 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB NOZZLE HOLDER COMP ASSY NOZZLE HOLDER COMP ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 103: ... 1584198810 ADJUSTINGWASHER 3 1 675MM 110 1584198820 ADJUSTINGWASHER 3 1 700MM 110 1584198830 ADJUSTINGWASHER 3 1 725MM 110 1584198840 ADJUSTINGWASHER 3 1 750MM 110 1584198850 ADJUSTINGWASHER 3 1 775MM 110 1584198860 ADJUSTINGWASHER 3 1 800MM 110 1584198870 ADJUSTINGWASHER 3 1 825MM 110 1584198880 ADJUSTINGWASHER 3 1 850MM 110 1584198890 ADJUSTINGWASHER 3 1 875MM 110 1584198900 ADJUSTINGWASHER 3 1...

Page 104: ...GE 104 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB NOZZLE HOLDER GLOW PLUG ASSY NOZZLE HOLDER GLOW PLUG ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 105: ...IP 2 REPLACES 1497142750 040 1584151360 AIR BLEEDER SCREW 1 050 1560196650 GASKET 1 060 1600153000 NOZZLE HOLDER ASSY 3 070 1584153622 GASKET 3 REPLACES 1584153620 080 1907753650 HEAT SEAL 3 090 1685153712 INJECTION PIPE 1 100 1685153722 INJECTION PIPE 1 110 1686153732 INJECTION PIPE 1 120 1584153850 PIPE CLAMP 2 130 1584153860 PIPE CLAMP 2 140 0302450520 WASHER AND SCREW 2 150 1685165512 GLOW PLU...

Page 106: ...PAGE 106 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB INJECTION PUMP ASSY INJECTION PUMP ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 107: ...142010 FUEL PIPE ASSY Ø8 X Ø13X175L 1 INCLUDES ITEMS W 030 1624142750 PIPE BAND 2 040 1600651010 INJECTION PUMP ASSY 1 050 1600652092 INJECTION SHIM 1 0 20MM 050 1600652122 INJECTION SHIM 1 0 25MM 060 1600652122 INJECTION SHIM 1 0 30MM 070 0131110620 HEX SOCKET HEAD BOLT 2 080 1584191500 STUD 2 090 1584192320 CAP NUT 2 100 0451260060 LOCKWASHER 4 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 70...

Page 108: ...PAGE 108 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB INJECTION PUMP COMP ASSY INJECTION PUMP COMP ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 109: ...60 SLEEVE FLANGE 3 090 1584194570 JOINT PIN 3 100 1584151200 O RING 6 110 1586291430 SCREW 6 120 1585251470 WASHER 6 130 1584151070 TAPPET ASSY 3 140 1584151250 TAPPET GUIDE PIN 3 150 1586151430 CLAMP PIN 1 160 1584151280 PLUNGER SPRING 3 170 1584151270 SEAT SPRING UPPER 3 180 1584151290 SEAT SPRING LOWER 3 190 1584151490 SHIM 3 200 1586151060 CONTROL RACK 1 210 1586151540 PLATE 1 220 1584193110 C...

Page 110: ...PAGE 110 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB FUEL FILTER ASSY FUEL FILTER ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 111: ...RING 1 050 1430143830 SET SCREW 1 060 1430143840 LEVER O RING 1 070 1539343100 FILTER CUP ASSY 1 INCLUDES ITEMS W 080 1539343580 FILTER CUP 1 090 1687388430 FUEL LABEL 1 100 1430143590 RETAINING RING 1 110 1430143650 FILTER CUP O RING 1 120 1523143560 ELEMENT ASSY 1 130 0481100100 FILTER O RING 1 140 0966180350 FUEL HOSE 1 Ø8 X Ø13X350L 150 0966140400 FUEL HOSE 1 Ø4 X Ø8X400L 160 0966140300 FUEL H...

Page 112: ...PAGE 112 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB FUEL PUMP ASSY FUEL PUMP ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 113: ...140 FUEL PUMP GASKET 1 030 0102350616 BOLT 2 040 1584154092 IDLE APPARATUS ASSY 1 INCLUDES ITEMS W 050 1584154100 ADJUSTING BOLT ASSY 1 INCLUDES ITEMS W 060 1526192020 NUT 1 070 1584154220 CAP NUT 1 080 1502133660 GASKET 2 090 1584154270 CAP 1 100 1584154122 ADJUSTING BOLT 1 110 1G03154210 NUT 1 120 156019665 GASKET 2 130 1584192330 CAP NUT 1 140 1G02154290 PIPE 1 AUTEK MAQUINARIA 5392 7077 AUTEK ...

Page 114: ...PAGE 114 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB GOVERNOR ASSY GOVERNOR ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 115: ...OVERNOR SPRING 1 030 1600056050 FORK LEVER ASSY 1 INCLUDES ITEMS W 040 1600056040 FORK LEVER COMP 1 050 1584156060 FORK LEVER ASSY 1 INCLUDES ITEMS W 060 1584156130 FORK LEVER 1 070 1584156150 FORK LEVER SHAFT 1 080 0541100318 SPRING PIN 1 090 1526166410 BOLT 1 100 0451250050 LOCK WASHER 1 110 1584156230 FORK LEVER HOLDER 1 120 0102350635 BOLT 2 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 707...

Page 116: ...PAGE 116 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB SPEED CONTROL PLATE ASSY SPEED CONTROL PLATE ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 117: ...84156110 GOVERNOR LEVER 1 040 1584157240 COLLAR 1 050 0481110160 O RING 1 060 166757150 SPEED CONTROL LEVER 1 070 1584192010 SPEED CONTROL NUT 2 080 1687857740 LEVER SHAFT 1 090 1685157720 ENGINE STOP LEVER 1 100 0541100318 SPRING PIN 1 110 0481110070 O RING 1 120 1687857920 RETURN SPRING 1 130 1686657300 CAP 1 140 1586257210 GASKET 1 150 0102350618 BOLT 2 160 0105350618 BOLT 2 170 1560196650 GASK...

Page 118: ...PAGE 118 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB STOP SOLENOID ASSY STOP SOLENOID ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 119: ...TION AND PARTS MANUAL REV 2 04 07 10 PAGE 119 KUBOTA D722EB STOP SOLENOID ASSY STOP SOLENOID ASSY NO PART NO ITEM QTY REMARKS 010 1685160010 STOP SOLENOID 1 020 0175450612 FLANGE BOLT 2 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 120: ...PAGE 120 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB STARTER ASSY STARTER ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 121: ...B STARTER ASSY STARTER ASSY NO PART NO ITEM QTY REMARKS 010 1523163015 STARTER ASSY 1 020 0115350825 BOLT 2 030 025650080 NUT 2 040 0451250080 LOCKWASHER 2 REPLACES 0451260080 050 0211450080 NUT 1 060 0451250080 LOCKWASHER 1 REPLACES 0451260080 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 122: ...PAGE 122 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB STARTER COMPONENT ASSY STARTER COMPONENT ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 123: ...1427863200 END FRAME ASSY 1 INCLUDES ITEMS W 070 1427863250 BUSH 1 080 1427863380 BRUSH HOLDER ASSY 1 INCLUDES ITEMS W 090 1427863390 BRUSH SPRING 4 100 1427863050 DRIVE LEVER 1 110 7000065425 MAGNETIC SWITCH 1 REPLACES 1523163022 120 1522194820 SNAP PIN 1 140 1427863510 END FRAME CAP 1 150 1427863520 GASKET 1 160 1427863190 BRAKE SPRING 1 170 1427863180 BRAKE SHOE 1 180 1427863320 THROUGH BOLT 2 ...

Page 124: ...PAGE 124 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB DYNAMO ASSY DYNAMO ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 125: ...30 0112350825 BOLT 1 040 0115350865 BOLT 1 050 0401350080 PLAINWASHER 2 060 0215650080 NUT 1 070 0451250080 LOCKWASHER 1 REPLACES 0451260080 080 1747264370 COLLAR 1 090 0401560080 PLAINWASHER 1 100 0102350616 BOLT 2 110 1587574280 FAN DRIVE PULLEY 1 120 1747297010 V BELT 1 351N 130 1747274110 FAN 1 140 1705374150 FAN COLLAR 1 150 1720891040 FLANGE BOLT 4 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA...

Page 126: ...PAGE 126 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB WATER FLANGE ASSY WATER FLANGE ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 127: ... W 020 1624173370 WATER RETURN PIPE 1 030 1584172922 WATER FLANGE GASKET 1 REPLACES 1586272920 040 0102350616 BOLT 2 050 1588191020 BOLT 1 060 1685173350 WATER RETURN PIPE 1 070 1624173360 PIPE BAND 2 080 1753883040 THERMOMETER SWITCH 1 090 1920373010 THERMOSTAT ASSY 1 100 1584173260 THERMOSTAT COVER 1 110 1567673270 THERMOSTAT GASKET 1 120 0102350622 BOLT 2 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUIN...

Page 128: ...PAGE 128 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB WATER PUMP ASSY WATER PUMP ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 129: ... PUMP ASSY 1 INCLUDES ITEMS W 020 1585273520 WATER PUMP FLANGE 1 030 1585273550 BEARING 1 040 1548173050 MECHANICAL SEAL ASSY 1 050 1988373510 WATER PUMP IMPELLER 1 060 1585273340 WATER RETURN PIPE 1 070 1588173432 WATER PUMP GASKET 1 REPLACES 1988373430 080 0102350622 BOLT 4 090 0102350638 BOLT 1 100 1584171250 FAN PULLEY 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 130: ...PAGE 130 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB WATER PIPE ASSY WATER PIPE ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 131: ...SY NO PART NO ITEM QTY REMARKS KUBOTA D722EB WATER PIPE ASSY 010 1584172860 WATER PIPE 1 020 1588172870 WATER PIPE 1 030 1584191510 STUD 1 040 0205650060 NUT 1 050 0451260060 LOCKWASHER 1 060 0931889030 HOSE CLAMP 2 070 0401250060 PLAINWASHER 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 132: ...PAGE 132 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB STARTER SWITCH ASSY STARTER SWITCH ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 133: ... STARTER SWITCH ASSY NO PART NO ITEM QTY REMARKS KUBOTA D722EB STARTER SWITCH ASSY 010 3741059110 STARTER SWITCH ASSY 1 INCLUDES ITEMS W 020 3741055150 STARTER KEY 1 030 1569465990 GLOW LAMP TIMER 1 040 1747260600 EMERGENCY UNIT 1 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 134: ...134 TLW 300SS WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 KUBOTA D722EB PISTON KIT AND ACCESSORIES ASSY PISTON KIT AND ACCESSORIES ASSY AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 135: ...0 1687321000 PISTON KIT 1 INCLUDES ITEMS W REPLACES 1687121000 020 1685121112 PISTON 3 030 1685121052 PISTON RING ASSY 3 040 1526121330 PISTON PIN CIRCULAR CLIP 6 050 1687103310 GASKET CYLINDER HEAD 1 060 1522133700 O RING 1 070 1526312370 GASKET MUFFLER 1 080 1522111720 HOSE CLAMP 3 090 1624142320 HOSE CLAMP 4 100 1624142750 HOSE CLAMP 4 AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 136: ...sed in kits h The sender will be notified of any material 7 received that is not acceptable Such material will be held for five 8 working days from notification pending instructions If a reply is not received within five days the material will be returned to the sender at his expense Credit on returned parts will be issued 9 at dealer net price at time of the original purchase less a 15 restocking...

Page 137: ...TLW 300SS DC WELDER AC GENERATOR OPERATION AND PARTS MANUAL REV 2 04 07 10 PAGE 137 NOTES AUTEK MAQUINARIA 5392 7077 AUTEK MAQUINARIA 5392 7077 ...

Page 138: ... contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Further MQ Power disclaims any warranties or guaranties expressed or implied with regards to the information contained in...

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