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OPERATION AND PARTS MANUAL

PARTS LIST NO. C0874300704A

THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.

To find the latest revision of this

publication, visit our website at:

www.mqpower.com

WHISPERWATT™  SERIES

MODEL DCA180SSK (STD.)

60 HZ GENERATOR

(KOMATSU SA6D108E-2 DIESEL ENGINE)

Revision #3 (06/11/09)

Summary of Contents for WHISPERWATT DCA180SSK

Page 1: ...0704A THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES To find the latest revision of this publication visit our website at www mqpower com WHISPERWATT SERIES MODEL DCA180SSK STD 60 HZ GENERATOR KOMATSU SA6D108E 2 DIESEL ENGINE Revision 3 06 11 09 ...

Page 2: ...PAGE 2 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 PROPOSITION 65 WARNING ...

Page 3: ...DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 PAGE 3 NOTE PAGE ...

Page 4: ...view 34 39 Installation 40 41 Pre Setup 42 45 Load Application 46 Generator Start Up Procedure Manual 47 51 Generator Start up Procedure Auto 52 53 Generator Shut Down Procedure 54 Maintenance 55 57 Generator Wiring Diagram 58 Engine Wiring Diagram 59 Troubleshooting Engine 60 61 Troubleshooting Engine Generator 62 Troubleshooting MPEC 63 Explanation Of Codes In Remarks Column 64 Suggested Spare P...

Page 5: ...MQ Account contact your Order via Internet Dealers Only Orderpartson lineusingMultiquip sSmartEquipwebsite View Parts Diagrams Order Parts Note Discounts Are Subject To Change Gotowww multiquip comandclickon Order Parts to log in and save Usetheinternetandqualifyfora5 Discount on Standard orders for all orders which include Order via Fax Dealers Only All customers are welcome to order parts via Fa...

Page 6: ...l This equipment should not be operated by persons under 18 years of age NEVERoperatethisequipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVERoperatethisequipmentwhennotfeeling wellduetofatigue illnessor taking medicine NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or at...

Page 7: ...cienttimefortheengineandgenerator to cool before performing maintenance Radiator 1 Radiator Cap Removing the radiator cap while the engine is hot will result in high pressurized boiling water to gush out of the radiator causing severe scalding to any persons in the general area of the generator 2 Coolant Drain Plug Removing the coolant drain plug while the engine is hot will result in hot coolant ...

Page 8: ... generator always use the balanced center point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting When loading the generator on a truck be sure to use the front and back frame bars as a means to secure the generator during transport Battery Neveroverfillthebatterywithwaterabove the upper limit CAUTION CAUTION CAUTION CAUTION CA...

Page 9: ...arest fire extinguisher andfirstaidkit Knowthelocationofthenearesttelephone Also know the phone numbers of the nearest ambulance doctor and fire department Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine a proper amount of time to cool before servicing Keep the machinery in proper running condition Fix damage to the machine immediately...

Page 10: ...derneath the trailer s bumper to prevent tipping while parked Use the trailer s hand winch to adjust the height of the trailer then insert locking pin to lock wheel stand in place while parked Avoid sudden stops and starts This can cause skidding or jackknifing Smooth gradual starts and stops will improve gas milage Avoid sharp turns to prevent rolling Remove wheel stand when transporting DO NOT t...

Page 11: ...he tongue of the trailer CAUTION CAUTION CAUTION CAUTION CAUTION ALWAYS make sure the trailer is in good operating condition Check the tires for proper inflation and wear Also check the wheel lug nuts for proper tightness 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire...

Page 12: ... 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7 0 6 5 4 A C D L A G 3 5 E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 0 1 R L R T 5 2 1 0 0 1 A C D L A G 0 5 1 E G R U S C I L U A R D Y H S B L 0 0 0 7 0 9 1 6 7 B L 0 0 0 2 D A P...

Page 13: ... B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 0 1 R L R T 6 5 2 E L B A T S U J D A E Y E 3 T P O C 5 1 5 0 2 4 S...

Page 14: ...y be accomplished by road testing Brake lockup grabbiness or harshness is due to lack of synchronization between the tow vehicle and the trailer being towed or under adjusted brakes Beforeanybrakesynchronizationsadjustmentscanbemade the trailer brakes should be burnished in by applying the brakes 20 30 times with approximately a 20 m p h decrease in speed e g 40 m p h to 20 m p h Allow ample time ...

Page 15: ...placement These brakes can be adjusted in the same manner as electric brakes Brake lines should be periodically checked for cracks kinks or blockage Figure 3 below displays the major hydraulic air surge brake components that will require inspection and maintenance Please inspect these components as required using steps 1 through 6 as referenced in the electric brake adjustments section Figure 2 El...

Page 16: ...factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear Table 2 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION NOTE ALWAYS wear safety glasses when removing or installing force fitted parts Failure ...

Page 17: ... 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 Start all w...

Page 18: ...PAGE 18 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 NOTE LIGHTS ARE ORIENTED FROM THE DRIVER S SEAT DCA 180SSK TRAILER WIRING DIAGRAM ...

Page 19: ... e d i S e n O o t l l u P s g n i n i l r o s t e n g a m n o l i o r o e s a e r G e c a l p e r r o n a e l C d e d o r r o c s n o i t c e n n o C t c e r r o c d n a n a e l C n o i s o r r o c f o e s u a c d e v o o r g r o d e r o c s s m u r d e k a r B e c a l p e r r o e n i h c a M d e z i n o r h c n y s s e k a r B t c e r r o C s e k a r B g n i k c o L r o t n e b e s o o l s t n e...

Page 20: ... y l l a u q e s e r i t l l a e t a l f n I e l x a e m a s e h t n o d e h c t a m n u s e r i T s e r i t h c t a M s e k a r B g n i k c o L r o t n e b e s o o l s t n e n o p m o c e k a r B n e k o r b s t n e n o p m o c e c a l p e R d n u o r f o t u o s m u r d e k a r B e c a l p e R s e k a r B y s i o N d e t a c i r b u l m e t s y S e t a c i r b u L t c e r r o c s t n e n o p m o...

Page 21: ...a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding pages shows the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer DCA 180SSK OPERATION AND SAFETY DECALS ...

Page 22: ...PAGE 22 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK OPERATION AND SAFETY DECALS ...

Page 23: ...DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 PAGE 23 DCA 180SSK OPERATION AND SAFETY DECALS ...

Page 24: ...PAGE 24 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK OPERATION AND SAFETY DECALS ...

Page 25: ... o P 8 0 r e w o P C A x u A z H 0 6 e s a h P e l g n i S e g a t l o V V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M 2 E 8 0 1 D 6 A S U S T A M O K e p y T r e l o o c r e t f a h t i w d e g r a h c o b r u t n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 6 e k o r t S x e r o B m m 0 3 1 x...

Page 26: ...armsandstatusindicators are provided to add safety to the generator when operating under normal conditions The DCA 180SSK generator is designed to shutdown in the event of low oil high coolant temperature low battery and other operation conditions that may cause severe damage to the generator Open Delta Excitation System The DCA 180SSK generator is equipped with the state of the art Open Delta exc...

Page 27: ...keeping with MQ Power s policy of constantly improving its products the specifications quoted herein are subject to change without prior notice The basic controls and indicators for the DCA 180SSK generator are addressed on the following pages Mechanical Governor System The mechanical governor system control the RPM of the engine When the engine demands increase or decrease the mechanical governor...

Page 28: ...PAGE 28 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK MAJOR COMPONENTS Figure 6 Major Components ...

Page 29: ...DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 PAGE 29 DCA 180SSK DIMENSIONS TOP SIDE AND REAR Figure 7 Dimensions ...

Page 30: ...PAGE 30 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK CONTROL PANEL Figure 8 Control Panel ...

Page 31: ...generator will not run When this switch is set to the manual position the generator will start immediately If the generator is to be connected to a building s AC power source via a transfer switch isolation place the switch in the auto position In this position the generator will monitor the AC line output from the building s power source B Low Oil Pressure Indicates the engine pressure has fallen...

Page 32: ...PAGE 32 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK ENGINE OPERATING PANEL Figure 10 Engine Operating Panel ...

Page 33: ...ator this lamp should remain OFF When the Auto OFF Reset Manualswitchissettothe Manual position to start the engine the lamp will be lit After the oil pressure rises after start up the lamp will go OFF If this lamp is ever lit ON during normal operation of the generator the emergency shutdown device will stop the engine automatically C Low Fuel Level Lamp When this lamp is ON it is time to stop th...

Page 34: ...in the close position by a pad lock See Figure 11 120Volt Receptacle Two GFCI Duplex Nema 5 20R 120V 20 Amp receptacle is provided on the output terminal This receptacle can be used anytime the generator is in operation The receptacle is controlled by the circuit breaker located on the control panel Pressing the reset button resets the receptacle after being tripped Pressing the Test Button See Fi...

Page 35: ...DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 PAGE 35 DCA 180SSK OUTPUTTERMINAL PANEL OVERVIEW Legs O and Ground are considered Bonded Grounds NOTE FIGURE 14 Output Terminal Panel ...

Page 36: ...le 8 for a list of available voltages the generator is able to supply CAUTION NEVER attempt to change the Voltage Change over board while the engine is engaged Over Current Relay An over current relay is connected to the circuit breaker In an over current situation both the circuit breaker and the over current relay may trip If the circuit breaker can not be reset the reset button on the over curr...

Page 37: ...tput of the W U legs for example place the AC Voltmeter Change over switch to the W U position and the AC ammeter Change over Switch to the U or W position to read the output on the selected leg FIGURE 15 AC Voltmeter Change over switch Reading the W U leg on the output terminal panel FIGURE 18 AC Ammeter Amp reading on U lug FIGURE 17 AC Ammeter Change over Switch Reading the U leg on the output ...

Page 38: ... for Single Phase 240V Single Phase 139 Volt The following connection with the voltage change over board set into the 240V set position See Figure 19 can offer SINGLE PHASE power at 139V After hooking up the hard wires to the lugs as shown in figure 22 below 139V will be the voltage output Voltage Change over Board The voltage change over board changes the available voltages of the output terminal...

Page 39: ...will be the voltage output Single Phase 480 Volt The following connection with the voltage change over board set into the 480V set position See Figure 23 can offer SINGLE PHASE power at 480V After hooking up the hard wires to the lugs as shown in figure 25 below 480V will be the voltage output FIGURE 24 Hard Wire Hookup for Three Phase 480V FIGURE 26 Hard Wire Hookup for Single Phase 277V FIGURE 2...

Page 40: ...t pipe which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves CAUTION An electric shock may happen when vibrators are used Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock Generator Grounding To guard against electrical sho...

Page 41: ...DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 PAGE 41 Figure 27 Typical Generator Grounding Application DCA 180SSK INSTALLATION ...

Page 42: ...le pole 20 amp GFCI circuit breakers are provided to protect the GFCI receptaclesfromoverload Three50amploadcircuitbreakers have also been provided to protect the load side of the generator from overload Make sure to switch ALL circuit breakers to the OFF position prior to starting the engine DCA 180SSK PRE SETUP n o i t a r e p O e s a h P e l g n i S z H 0 6 n o i t c e l e S e l b a C 0 1 e l b...

Page 43: ...he dark Diesel fuel spillage on a hot engine can cause a fire or explosion If diesel fuel spillage occurs wipe up the spilled fuel completely to prevent fire hazards Coolant Use only drinkable tap water If hard water or water with many impurities is used the inside of the engine and radiator may become coated with deposits and cooling efficiency will be reduced An anticorrosion additive added to t...

Page 44: ... e s e R s r e t i L 9 1 s t r a u Q 2 CAUTION CAUTION CAUTION CAUTION CAUTION Cleaning the Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed air Cleaning inside the machine is dangerous so clean only with the engine turned off and the battery disconnected Air Cleaner Periodic cleaning replacement is nec...

Page 45: ...re exposed insulation missing replace wiring immediately Piping and Hose Connection Inspect all piping oil hose and fuel hose connections for wear and tightness Tighten all hose clamps and check hoses for leaks If any hose fuel or oil lines are defective replace them immediately Figure 30 Battery Connections If the battery cable is connected incorrectly electrical damage to the generator will occu...

Page 46: ...ng an electric drill or other power tools pay close attention to the required starting current capacity When connecting ordinary power tools a capacity of up to the generating set s rated output kW multiplied by 0 8 can be used d a o L y B r o t c a F r e w o P 4 1 e l b a T d a o L f O e p y T r o t c a F r e w o P n o i t c u d n i e s a h p e l g n i S s r o t o m 5 7 0 4 0 s r e t a e h c i r ...

Page 47: ...ceptacles OPTIONAL This generator is equipped with two 120VAC 20 amp output receptacles located on the output terminal panel page 35 Figure 14 The purpose of these receptacles is to provide power via commercial power to the jacket water heater and internal battery charger These receptacles will ONLY function when commercial power has been supplied to them Figure 32 To apply commercial power to the...

Page 48: ...panel see page 35 Figure 14 To gain access to the output terminals lift the UVW cover Make sure to tighten terminal nuts securely to prevent load wires from slipping out Figure 33 UVW Terminal Lugs Load Figure 32 120 VAC Accessory Receptacle Cable DCA 180SSK GENERATOR START UP PROCEDURE NEGATIVE POSTIVE BATTERY 3 Connect the negative battery cable BLACK to the negative post on the battery Figure 3...

Page 49: ...Auto switch Figure 40 in the MANUALposition down Observethattheenginebegins to crank 7 WhenstartingthegeneratorinCOLDweatherconditions press and hold the engine preheat button Figure 38 until the preheat lamp Figure 39 is lit ON Figure 42 Engine Ignition Switch Figure 39 Engine Pre Heat Lamp 5 Set the battery switch to ON Figure 36 Figure 36 Battery ON OFF Switch 6 Make sure the engine switch is o...

Page 50: ...ing conditions the oil pressure should be approximately 25 psi 15 The coolant temperature gauge Figure 48 will indicate the coolant temperature Under normal operating conditions the coolant temperature should be between 105 and 215 degrees Fahrenheit Green Zone WATER TEMP Figure 48 Coolant Temperature Gauge A 0 40 60 75 20 Figure 46 Ammeter No Load Figure 47 Oil Pressure Gauge Figure 43 Frequency ...

Page 51: ...risoperating Undernormal operating conditions this speed should be approximately 1800 RPM s 18 If the engine speed is too high or low use the high idle adjust trimmer Figure 51 located on the control box to adjust the rated speed of the engine 19 After the engine has been running for a few minutes look at the status LED S on the MPEC display Figure 41 and check it for any abnormal conditions If an...

Page 52: ...n the AUTO mode remember the generator can start up at any time without warning NEVER attempt to perform any maintenance when the generator is in the auto mode 5 Continue to follow the steps outline in the manual start up procedure start at step 11 page 50 CAUTION When starting generator in Auto mode use the Manual Start up procedure except where noted see below 1 Perform steps 1 through 8 See pag...

Page 53: ...UTION CAUTION CAUTION CAUTION Figure 58 Emergency Stop Button Figure 56 Off Manual Auto Switch OFF Engine Shutdown To shutdown the generator use the following procedure 1 Place both the MAIN GFCI and LOAD circuit breakers to the OFF position Figure 55 Engine Speed Switch 5 Verify that the Engine Running status LED Figure 57 on the Microprocessor Engine Control Module MPEC display is OFF not lit 3 ...

Page 54: ...nthestrainercapandwashitindiesel Securely fasten the fuel strainer cap so that fuel will not leak Check thefuelstrainerevery200hoursofoperationoronceamonth Check Oil Level Check the crankcase oil level prior to each use or when the fuel tank is filled Insufficient oil may cause severe damage to the engine Make sure the generator is level The oil level must be between the two notches on the dipstic...

Page 55: ... from the engine intake manifold and check for disconnectionsordirt Whencheckingorinstallingtheelectric heater replace the gasket with a new part Changing Oil 1 Make sure the oil is cool before changing 2 Set a container directly under the drain plug of the oil pan Loosen the drain plug slowly 3 Check the drained oil for excessive metal particles or foreign material Contact the distributor if ther...

Page 56: ... started for more than one year contact your Komatsu distributor to have engine overhauled 7 After bleeding the air tighten air bleed plug then push in the knob of feed pump and lock it in position 8 Replace Corrosion resistor cartridge if equipped 9 Screw in valves at the top of the corrosion resistor 10 Using a filter wrench turn the cartridge to the left to remove it 11 Coat the seal surface of...

Page 57: ... o B n i a r D X e d i s t u O d n a e d i s n I t i n U n a e l C X r e t l i F l e u F e g n a h C 2 X t n e m e l E r o t a r a p e S r e t a W e c a l p e R 3 X X t n a l o o C k c e h C d n a r o t a i d a R n a e l C l e v e L n o i t c e t o r P X t n e m e l E r e t l i F r i A e c a l p e R X r o t s i s e R n o i s o r r o C e g n a h C X s p m a l C d n a s e s o H l l a k c e h C X k n...

Page 58: ...PAGE 58 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK GENERATORWIRING DIAGRAM ...

Page 59: ...DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 PAGE 59 DCA 180SSK ENGINEWIRING DIAGRAM ...

Page 60: ... r e p m e t l i o e n i g n e r o l e u f d e i f i c e p s e h t e s U e n a t e c w o l h t i w l e u F r e b m u n l e u f d e i f i c e p s e h t e s U e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p n o i t c e j n i t u n n e t h g i T g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n r o w t f a h s m a c l e u F e c a l p e R d e g g o l c e l z z o n n o i...

Page 61: ... f i c e p s e h t o t e c u d e R n r o w r e n i l d n a g n i r n o t s i P k c u t s r o e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A k r a d r o k c a l b r e h t i E s i s a g t s u a h x e y a r g d e v r e s b o d a o l r e v O d a o l e h t n e s s e L d e s u l e u f e...

Page 62: ... i t c e f e D r e t e m t l o v e c a l p e R g n i r i w d e t c e n n o c s i D g n i r i w r i a p e r d n a k c e h C e r u t a m r a n i t i u c r i c t r o h s r e y a L g n i d n i w e r u t a m r a e c a l p e R C A d n a s e s i r d e e p s e n i g n E r o w o l o o t s i e g a t l o v r e w o p d e s u e b t o n n a c r e k a e r b t i u c r i c e v i t c e f e D r o t c e t o r p r o t...

Page 63: ...C n e p o s r o o D s r o o d e s o l C g n i k a e l t s u a h x E t r a p y t l u a f r o s t e k s a g r i a p e r e c a l p e R d e d a o l r e v o g n i e b r o t a r e n e G d a o l e c u d e r k c e h C e r u l i a f t a t s o m r e h T t a t s o m r e h t e c a l p e R d e k c o l b e k a t n i r i A s e k a t n i r i a l l a r a e l C e r u l i a f h c t i w s e r u t a r e p m e T h c t ...

Page 64: ...e a particular part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column Allpartswithsamesymbolinthenumbercolumn or belong to the same assembly or kit Note Ifmorethanoneofthesamereferencenumberislisted the last one listed indicates newest or latest part available E...

Page 65: ... RHEOSTAT 1 0602014594 RADIATOR HOSE 1 0602013977 RADIATOR HOSE 1 0602014645 RADIATOR HOSE 5 0602041147 OIL FILTER 5 0602042146 FUEL FILTER 5 0602046333 AIR ELEMENT 1 0602122251 UNIT OIL PRESSURE 1 0602123250 UNITWATER PRESSURE 1 0601810244 BULB 1 0602102047 BULB 1 0601808507 TRANSDUCERWATT METER 1 412121761 FAN BELT DCA 180SSK SUGGESTED SPARE PARTS DCA 180SSKW KOMATSU SA6D108E 2 DIESELENGINE 1 OF...

Page 66: ...PAGE 66 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 GENERATOR ASSY DCA 180SSK GENERATOR ASSY ...

Page 67: ...0 00012 RUBBER SUSPENSION 2 17 0012112040 HEX HEAD BOLT 8 18 8301614003 COUPLING RING 1 19 0012112035 HEX HEAD BOLT 8 20 C1154400004 COVER BEARING 1 21 0010106060 HEX HEAD BOLT 4 22 0040006000 LOCKWASHER 4 23 0041206000 PLAINWASHER 5 24 C1154300004 GASKET BEARING 1 25 0017106016 HEX HEAD BOLT 8 26 C1154400103 SUCTION COVER 1 27 0017112045 HEX HEAD BOLT 6 28 C1154000002 END BRACKET 1 29 0012110065 ...

Page 68: ...PAGE 68 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK CONTROL PANEL ASSY CONTROL PANEL ASSY ...

Page 69: ... LOCKWASHER 2 10 C9221100004 HEX HEAD BOLT 2 11 0207004000 HEX NUT 2 12 0601810161 PANEL LIGHT 1 CV325070 INCLUDES ITEM W 13 0601810214 BULB 1 14 0601806887 AC VOLTMETER 1 RSR 80 0 600V 15 0601806967 AC AMMETER 1 RSS 80 0 300A 0 600A 16 0601807622 FREQUENCY METER 1 RSC 80F 220V 45 65Hz 17 0601840121 KNOB 1 18 0601830710 SWITCH PANEL LIGHT 1 S 301T 19 0601840073 RHEOSTAT VOLTAGE REGULATOR 1 RA20A2S...

Page 70: ...PAGE 70 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 71: ...30 TERMINAL BOARD 1 KT302P 13 0027104020 MACHINE SCREW 2 14 0601820892 OVER CURRENT RELAY 1 THN20HZ 15 0027104016 MACHINE SCREW 2 16 0601824542 RELAY 1 HH62SDC24A 17 0027103010 MACHINE SCREW 2 18 0602201227 HEATER RELAY 1 6008152970 19 0027106016 MACHINE SCREW 2 20 C0274000003 CHANGE OVER BOARD VOLT 1 21 8131852104 CHANGETERMINAL 10 22 0017106025 HEX HEAD BOLT 20 23 C0277200004 TERMINAL PLATE 3 24...

Page 72: ...PAGE 72 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK ENGINE RADIATOR ASSY ENGINE RADIATOR ASSY ...

Page 73: ...TOR HOSE 1 REPLACES 0602014645 14 0726020980 RADIATOR HOSE 1 REPLACES 0602013977 15 0728100709 HOSE BAND 2 REPLACES 0602014068 16 0728100809 HOSE BAND 2 REPLACES 0602014067 17 0728100197 HOSE BAND 2 REPLACES 0602014058 18 C0802081003 RESERVE TANK 1 REPLACES 0802081003 19 0802010900 CAP RESERVE TANK 1 REPLACES 0602010900 20 C0317100203 BRACKET RESERVE TANK 1 21 0021108020 MACHINE SCREW 2 22 0207008...

Page 74: ...PAGE 74 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK ENGINE OPERATING PANEL ASSY ENGINE OPERATING PANEL ASSY ...

Page 75: ...NGINE WARNING DISPLAY LED1 0559004040 3 7 0602129031 MACHINE SCREW 2 4 B9501401504 COVER 1 5 0021806020 MACHINE SCREW 2 6 0021806050 MACHINE SCREW 2 7 0602120129 CABLE TACHOMETER 1 0578909990 8 0602122251 UNIT OIL PRESSURE 1 0716000760 9 0602123250 UNIT WATERTEMPERATURE 1 0715000331 10 0602101000 BATTERY SWITCH 1 9827300090 11 0021008080 MACHINE SCREW 2 0030008000 HEX NUT 2 0040008000 LOCKWASHER 2...

Page 76: ...PAGE 76 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK OUTPUTTERMINAL ASSY OUTPUT TERMINAL ASSY ...

Page 77: ...01850275 GROMMET 1 SG 14A 14 0601804887 CIRCUIT BREAKER 2 KM 51B 265V 20A REPLACES 0601805313 15 0601805840 CIRCUIT BREAKER 3 KM 52 265V 50A 16 C1261600204 BRACKET CIRCUIT BREAKER 1 16 1 0223300200 RUBBER CUSHION 1 17 0017106020 HEX HEAD BOLT 2 18 0601812597 RECEPTACLE 2 REPLACES 0601812598 19 0601811034 RECEPTACLE 3 REPLACES 0601812565 20 0027104016 MACHINE SCREW 10 0030004000 HEX NUT 10 00412040...

Page 78: ...PAGE 78 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK BATTERY ASSY BATTERY TERMINAL ASSY ...

Page 79: ... HEAD BOLT 4 6 0030010000 HEX NUT 4 7 8302265304 BATTERY CABLE 1 8 0040512000 TOOTHEDWASHER 1 9 0041212000 PLAINWASHER 1 10 0040012000 LOCKWASHER 1 11 00100 12025 HEX HEAD BOLT 1 12 83022 65504 BATTERY CABLE 1 13 C0347200104 EARTH CABLE 1 14 0805000904 BATTERY BAND 2 15 0037808000 WING NUT 4 16 0040008000 LOCKWASHER 4 17 0041208000 PLAINWASHER 4 18 065511551 BATTERY 2 REPLACES 0168511551 19 080500...

Page 80: ...PAGE 80 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK MUFFLER ASSY MUFFLER ASSY ...

Page 81: ... C0331400104 COVER EXHAUST PIPE 1 4 0010112050 HEX HEAD BOLT 4 5 0030012000 HEX NUT 8 6 0041212000 PLAINWASHER 16 7 C0334000003 EXHAUST PIPE 1 8 0012112045 HEX HEAD BOLT 4 9 6150115751 GASKET 2 REPLACES 0602320142 10 C0331400003 COVER EXHAUST PIPE 1 11 0017108020 HEX HEAD BOLT 8 12 0017110025 HEX HEAD BOLT 4 13 8252354004 COVER 2 14 C0334200104 SHEET 2 15 C0331100302 MUFFLER 1 ...

Page 82: ...PAGE 82 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK FUELTANK ASSY ...

Page 83: ... HOSE FUEL GAUGE 1 1 4 0605515079 HOSE BAND 2 2 8305523104 TANK BAND 2 3 0805003414 PAD TANK BAND 4 4 0017108020 HEX HEAD BOLT 2 5 0207308000 HEX NUT 2 6 0222100320 TANK SHEET 4 7 0845047504 DRAIN JOINT 1 8 0802011104 PLUG 1 9 0150000018 O RING 1 10 0191301100 SUCTION HOSE 1 11 0191301200 RETURN HOSE 1 12 0262402050 RETURN HOSE 1 13 0605515014 HOSE BAND 4 14 0605515013 HOSE BAND 2 15 0605503009 FU...

Page 84: ...PAGE 84 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK ENCLOSURE ASSY ENCLOSURE ASSY ...

Page 85: ...146204 DOORROD 1 15 M9110100204 HINGE 2 REPLACES 0845047104 16 8155143703 DOOR REAR FRAME 1 17 8165157004 WINDOW PLATE 1 18 0207006000 HEX NUT 12 19 C0424200104 COVER FRONT FRAME 1 20 C0464100503 ROOF PANEL 1 21 0845052203 FILLER COVER 1 22 1625165204 CHAIN 1 23 0600500090 EMBLEM 2 24 0021106020 MACHINE SCREW 4 25 C0424200003 COVER FRONT FRAME 1 26 C0414001502 BASE 1 27 0017110020 HEX HEAD BOLT 4 ...

Page 86: ...PAGE 86 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK ENCLOSURE ASSY ENCLOSURE ASSY ...

Page 87: ... 0040014000 LOCKWASHER 4 45 0041214000 PLAINWASHER 8 46 0010114050 HEX HEAD BOLT 4 47 0030020000 HEX NUT 4 48 0040020000 LOCKWASHER 4 49 0041220000 PLAINWASHER 8 50 0010120045 HEX HEAD BOLT 4 51 7765116004 FLOOR PANEL 1 52 0207008000 HEX NUT 51 53 C0454301704 DUCT 1 54 C0454002903 SIDE DOOR 1 55 0845031504 CAP 12 56 C0454201602 SPLASHER PANEL 1 57 0017108070 HEX HEAD BOLT 6 58 0021806016 MACHINE S...

Page 88: ...PAGE 88 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK ENCLOSURE LINING ASSY ENCLOSURE LINING ASSY ...

Page 89: ... ITEM C0454301004 4 C0494601104 LINING 1 FOR ITEM C0454301804 5 C0494600304 LINING 1 FOR ITEM C0454301404 19 C0495100003 LINING 1 FOR ITEM C0424201004 20 C0494501604 LINING 1 FOR ITEM C0464100503 25 C0494500504 LINING 1 FOR ITEM C0464200003 38 C0494300504 LINING 2 FOR ITEM C0444000302 42 C0494600403 LINING 1 FOR ITEM C0454300803 53 C0494601004 LINING 1 FOR ITEM C0454301704 54 C0494404204 LINING 1 ...

Page 90: ...PAGE 90 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 RUBBER SEALS ASSY DCA 180SSK ENCLOSURE ASSY RUBBER SEALS ...

Page 91: ...S ASSY NO PART NO PART NAME QTY REMARKS 1 0228901080 RUBBER SEAL 6 2 0228900840 RUBBER SEAL 4 3 0228900520 RUBBER SEAL 2 4 0228901070 RUBBER SEAL 4 5 0229201200 RUBBER SEAL 4 6 0228800600 RUBBER SEAL 2 7 0228801040 RUBBER SEAL 2 8 0229201100 RUBBER SEAL 1 9 0228100320 RUBBER SEAL 1 10 0228100540 RUBBER SEAL 2 2 ...

Page 92: ...PAGE 92 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK NAME PLATE AND DECALS NAME PLATE AND DECALS ...

Page 93: ...624804 DECAL VOLTAGE REGULATOR 1 S 3034 2 8 B9531100604 DECAL WARNING ELECTRIC SHOCK HAZARD 2 B93110060 2 9 C0551000903 DECAL SETTING FOR OUTPUT VOLTAGE 1 C05100090 2 10 C2551000004 DECAL SAFETY INSTRUCTIONS 1 C25100000 2 11 C0561103403 DECAL WHISPERWATT 180 1 C06110340 ENGINE RADIATOR GROUP 3 1 1320610603 DECAL WATER OIL 1 S 1760 3 2 6360610304 DECAL WATER 1 S 1880 3 3 6360620204 DECAL OIL DRAIN ...

Page 94: ...PAGE 94 DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 DCA 180SSK NAME PLATE AND DECALS NAME PLATE AND DECALS ...

Page 95: ...100040 5 8 C0551001503 DECAL RECEPTACLE CIRCUIT BREAKER 1 C05100150 5 9 C1552000204 DECAL WATER HEATER 1 C15200020 5 10 C1552000304 DECAL BATTERY CHARGER 1 C15200030 BATTERY GROUP 6 1 0800689404 DECAL 1 S 2090 6 2 0800689504 DECAL 1 S 2091 6 3 C9505300004 DECAL CAUTION 1 C90530000 MUFFLER GROUP 7 1 B9504200004 DECAL WARNING ENGINE EXHAUST 1 B90420000 FUEL PIPING GROUP 8 1 0800688404 DECAL FUEL INL...

Page 96: ...uip shall not be liable here under for damagesinexcessofthepurchasepriceofthe itemwithrespecttowhichdamagesareclaimed andinnoeventshallMultiquipbeliableforloss of profit or good will or for any other special consequentialorincidentaldamages LIMITATIONOFWARRANTIES Nowarranties expressorimplied aremadein connection with the sale of parts or trade accessories nor as to any engine not manufacturedbyMu...

Page 97: ...DCA 180SSK PARTS AND OPERATION MANUAL REV 3 06 11 09 PAGE 97 NOTE PAGE ...

Page 98: ...echnical data contained in this manual are for guidance only and may not be considered as binding Multiquip Inc reserves the right to discontinue or change specifications design or the information published in this publication at any time without notice and without incurring any obligations Further MQ Power disclaims any warranties or guaranties expressed or implied with regards to the information...

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