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PAGE 62 — DCA-70SSJU2 (60 HZ) — OPERATION AND PARTS MANUAL — REV. #0 (05/10/06)

DCA-70SSJU2 (60 Hz) — ENGINE AND RADIATOR ASSY.

ENGINE AND RADIATOR ASSY.

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Summary of Contents for WHISPERWATT DCA-70SSJU2

Page 1: ...evision 0 05 10 06 THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALLTIMES WHISPERWATTTM SERIES MODEL DCA 70SSJU2 60 Hz GENERATOR S N 7303870 4989 ECU EGS PARTS LIST NO M2870300404 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 2: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 3: ...PAGE 2 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 4: ...Application 27 Generator Outputs 28 GaugeReading 29 OutputTerminal Panel Connections 30 31 Pre Setup 32 35 Generator Start up Procedure Manual 36 37 Generator Start up Procedure Auto 38 Generator Shut Down Procedure 39 Maintenance 40 42 Trailer Maintenance 43 46 TrailerWiring Diagram 47 GeneratorWiring Diagram 48 EngineWiring Diagram 49 GeneratorTroubleshooting 50 Engine Troubleshooting 51 52 Engi...

Page 5: ...i t a c i f i c e p S e n i g n E l e d o M 5 7 2 F T 5 4 0 4 E R E E D N H O J e p y T d e g r a h c o b r u t n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 4 e k o r t S x e r o B m m 7 2 1 x m m 6 0 1 n i 5 x n i 9 1 4 t u p t u O d e t a R m p r 0 0 8 1 P H 2 0 1 t n e m e c a l p s i D c c 0 0 5 4 n i u c 5 7 2 g n i t r a t S c i ...

Page 6: ...A T e c n e r e f e R r e t t e L m m n i n o i s n e m i D r e t t e L e c n e r e f e R m m n i n o i s n e m i D A m m 5 9 3 n i 5 5 5 1 F m m 0 0 4 1 n i 1 1 5 5 B m m 0 7 7 n i 1 3 0 3 G m m 0 0 9 n i 3 4 5 3 C m m 5 9 8 n i 3 2 5 3 D m m 5 6 6 n i 8 1 6 2 E m m 0 0 4 2 n i 8 4 4 9 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 7: ...d can cause DEATH if inhaled NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air Gasoline is extremely flammable and its vapors can cause an explosion if ignited DO NOT start the engine near spilled fuel or combustible fluids DO NOT fill the fuel tank while the engine is running or hot DO NOT overfill tank since spilled fuel could ignite ...

Page 8: ...perty or the surrounding environment could be damaged if you do not follow instructions NOTE NEVER tamper with the factory settings of the engine governor or settings Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable CAUTION OVER SPEED CONDITIONS CAUTION ACCIDENTAL STARTING CAUTION RESPIRATORY HAZARDS CAUTION SIGHT AND HEARING HAZ...

Page 9: ...TH This equipment is to be operated by trained and qualified personnel only This equipment is for industrial use only DANGER READTHIS MANUAL ALWAYS check the machine for loosened threads or bolts before starting NEVERoperatethegeneratorinanexplosiveatmosphere or near combustible materials An explosion or fire could result causing severe bodily harm or even death NEVER touch the hot exhaust manifol...

Page 10: ...de a good EARTH ground Article 250 Grounding of the National Electrical Code NEC providesguidelinesforpropergroundingandspecifies that the cable ground shall be connected to the grounding system of the building as close to the point of cable entry as practical The following safety recommendations should also be followed ALWAYS make sure generator is properly grounded NEVER use gas piping as an ele...

Page 11: ...ere scalding to any persons in the general area of the generator Coolant Drain Plug Removing the coolant drain plug while the engine is hot will result in hot coolant gushing out of the coolant drain plug therefore causing severe scalding to any persons in the general area of the generator Engine Oil Drain Plug Removing the engine oil drain plug while the engine is hot will result in hot oil gushi...

Page 12: ...Place support blocks underneath the trailer s bumper to prevent tipping while parked Avoid sharp turns to prevent rolling DO NOT transport generator with fuel in tank Towing Transporting Safety To reduce the possibility of an accident while transporting the generator on public roads always make sure the trailer that supports the generator and the towing vehicle are in good operating condition and ...

Page 13: ...re provided for operator safety and maintenance information The illustration below and on the preceding page show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer DCA 70SSJU2 60 Hz GENERATOR DECALS Figure 2 Generator Decals G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 14: ...U2 60 Hz OPERATION AND PARTS MANUAL REV 0 05 10 06 PAGE 15 1 DCA 70SSJU2 60 Hz GENERATOR DECALS Figure 3 Generator Decals Continued G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 15: ...0SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 Figure 4 Typical Generator Grounding Application DCA 70SSJU2 60 Hz INSTALLATION G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 16: ...b Aluminum 8 AWG 8 4 mm2 or larger 2 When grounding the generator Figure 4 connect the ground cable between the lock washer and the nut on the generator and tighten the nut fully Connect the other end of the ground cable to earth ground 3 NEC article 250 52 c specifies that the earth ground rod should be buried aminimumof8ft intotheground When connecting the generator to any buildings electrical s...

Page 17: ... GFCI 20A Two GFCI circuit breakers 20A Five output terminal lugs 3Ø power Battery Charger Optional Water Heater Optional Open Delta Excitation System The DCA 70SSJU2 60 Hz generator is equipped with the state of the art Open Delta excitation system The open delta system consist of an electrically independent winding wound among stationary windings of the AC output section There are four connectio...

Page 18: ...c t i w S r o t c e l e S e g a t l o V 3 y l b m e s s A l e n a P l a n i m r e T t u p t u O 4 y l b m e s s A k n a T l e u F 5 y l b m e s s A e n i g n E 6 y l b m e s s A y r e t t a B 7 y l b m e s s A s e l c a t p e c e R t u p t u O 8 y l b m e s s A r o t a r e n e G 9 y l b m e s s A l e n a P g n i t a r e p O e n i g n E 0 1 y l b m e s s A l e n a P l o r t n o C r o t a r e n e G ...

Page 19: ...ons of theDCA 70SSJU2 60Hz Whisperwatt GeneratorControl Panel Figure 6 1 Frequency Meter Indicates the output frequency in hertz Hz Normally 60 Hz 2 AC Ammeter Indicates the amount of current the load is drawing from the generator per leg selected by the ammeter phase selector switch 3 ACVoltmeter Indicates the output voltage present at the U V and W OutputTerminal Lugs 4 Voltage Regulator Control...

Page 20: ...DCA 70SSJU2 60 Hz OPERATION AND PARTS MANUAL REV 0 05 10 06 PAGE 21 1 NOTE PAGE G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 21: ...CA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz ENGINE OPERATING PANEL Figure 7 Engine Operating Panel G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 22: ...gage start by the third attempt the engine will be shutdown by the engine controller s Over Crank Protection mode If the engine engages at a speed RPM s that is not safe the controller will shutdown the engine by initializing the Over Speed Protection mode Also the engine controller will shut down the engine in the event of low oil pressure high coolant temperature low coolant level and loss of ma...

Page 23: ...ker 2 20 amps 1 pole Five 5 Output Terminal Lugs U V W O Ground OutputTerminal Panel TheOutputTerminalPanel Figure8 shownbelowislocated ontheright handside leftfromcontrolpanel ofthegenerator Lift up on the cover to gain access to receptacles and terminal lugs NOTE Terminal legs O and Ground areconsideredbondedgrounds Figure 8 Output Terminal Panel DCA 70SSJU2 60 Hz OUTPUT TERMINAL PANEL FAMILIARI...

Page 24: ...ndent on the load requirements of the OutputTerminal Lugs Turn the voltage regulator control knob Figure 11 on the control panel to obtain the desired voltage Turning the knob clockwise will increasethe voltage turning the knob counter clockwise will decrease the voltage Figure 10 120 240VTwist Lock Auxiliary Receptacles DCA 70SSJU2 60 Hz OUTPUT TERMINAL PANEL FAMILIARIZATION Twist Lock DualVoltag...

Page 25: ... current relay may trip If the circuit breaker can not be reset the reset button on the over cur rent relay must be pressed The over current relay is lo cated in the control box Figure 14 Over Current Relay Blower Fan This unit has an intake fan located at the rear of the machine to draw outside air into the cabinet to cool the engine The fan has a 10 amp AC fuse located beneath the Voltage Select...

Page 26: ...ng current capacity NOTE WATTS VOLTAGE x AMPERAGE Three Phase Load When calculating the power requirements for 3 phase power use the following equation NOTE An inadequate size connecting cable which cannot carry the required load can cause a voltage drop which can burn out the appliance or tool and overheat the cable See Table 6 NOTE Before connecting this generator to any building s electrical sy...

Page 27: ...lock auxiliary receptacles Tables 9 and 10 show what amount of current is available at the GFCI receptacles when the output terminals and twist lock receptacles are in use Be careful that your load does not to exceed the available current capability at the recep tacles e l b a l i a v A s e g a t l o V 7 e l b a T e s a h P e e r h T e l b a h c t i w S V 8 0 2 V 0 2 2 V 0 4 2 V 6 1 4 V 0 4 4 V 0 ...

Page 28: ... reading on U lug Figure 20 AC Ammeter Change Over Switch ReadingVoltage To determine the voltage between two terminal lugs set the AC Voltmeter Change Over Switch to the appropriate setting Figure 18 to activate the AC Voltmeter Gauge Figure 19 and read the available voltage between the two lugs For example to measure the voltage between the W and U terminal lugs set the AC Voltmeter Change Over ...

Page 29: ...tions 2 Connect the load wires to the OutputTerminal Lugs as shown in Figure 23 3 Turn the voltage regulator knob Figure 24 clockwise to increase voltage output turn counterclockwise to decrease voltage output 3Ø 208V 1Ø120V OutputTerminal Lug Voltages 1 Place the voltage selector switch in the 3Ø 240 139 position as shown in Figure 25 Figure 24 Voltage Regulator Knob 139V 240V Use this position f...

Page 30: ...the 3Ø 480 277 position as shown in Figure 27 3 Turn the voltage regulator knob Figure 24 clockwise to increase voltage output turn counterclockwise to decrease voltage output 1Ø 240V 120V OutputTerminal LugVoltages 1 Place the voltage selector switch in the 1Ø 240 120 position as shown in Figure 29 2 Connect the load wires to the OutputTerminal Lugs as shown in Figure 30 Figure 29 Voltage Selecto...

Page 31: ...ication Oil Fill the engine crankcase with lubricating oil through the filler hole but DO NOT overfill Make sure the generator is level and verify that the oil level is maintained between the two notches Figure 31 on the dipstick See Table 11 for proper selection of engine oil Figure 32 Internal FuelTank System Refilling the Fuel System Fuel Check Located at the bottom front of the cabinet Figure ...

Page 32: ...eck Figure 35 Figure 35 Full Fuel Tank Figure 36 Fuel Expansion 2 Remove fuel cap and fill fuel tank as shown in Figure 34 Figure 34 Fueling the Generator ALWAYS place trailer on firm level ground before refueling to prevent spilling and maximize the amount of fuel that can be pumped into the tank CAUTION REFUELINGTHE GENERATOR Diesel fuel and its vapors are dangerous to your health and the surrou...

Page 33: ...Air Cleaner Periodic cleaning replacement is necessary Inspect it in accordance with the Isuzu Engine Owner s Manual Fan BeltTension A slack fan belt may contribute to overheating or to insufficient charging of the battery Inspect the fan belt for damage and wear and adjust it in accordance with the John Deere Engine Owner s Manual The fan belt tension is proper if the fan belt bends 10 to 15 mm F...

Page 34: ...e them immediately If the battery cable is connected incorrectly electricaldamagetothe generator will occur Pay close attention to the polarity of the battery when connecting the battery NOTE Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified marks Battery life will be shortened if the fluid level are not properly maintained ...

Page 35: ...rminal panel and the output terminal panel s hard wire hookup panel 3 The output terminal lugs are protected by a plastic cover Remove this cover to gain access to the terminals Tighten terminal nuts securely to prevent load wires from slipping out 4 Close all engine enclosure doors Figure 40 Figure 39 Main Aux and GFCI Circuit Breakers OFF NEVER manually start the engine with the main GFCI or aux...

Page 36: ...he desired voltage Figure 46 Voltage Adjusted Control Knob 14 The engine oil pressure gauge Figure 48 will indicate the oil pressure kg cm2 of the engine Under normal operating conditions the oil pressure is between 28 71 psi 193 490 kPa Figure 48 Oil Pressure Gauge 15 The coolant temperature gauge Figure 49 will indicate the coolant temperature Under normal operating conditions the coolant temper...

Page 37: ...ing this generator to any building s electrical system a licensed electrician must install an isolation transfer switch Serious damage to the building s electrical system may occur without this transfer switch DANGER ELECTRICAL SYSTEM HAZARDS When connecting the generator to a isolation transfer switch ALWAYS have power applied to the generator s internal battery charger This will ensure that the ...

Page 38: ...sition center Figure 55 Auto Off Reset Switch Auto Reset 4 Verify that the all status LED on the MPEC display are OFF not lit 5 Remove all loads from the generator 6 Inspect entire generator for any damage or loosening of components that may have occured during operation 1 Perform steps 1 through 5 in theBeforeStarting section as outlined in the Manual Starting Procedure 2 PlacetheMPECControlSwitc...

Page 39: ...After changing the air element press the dust indicator button to reset the indicator E C N A N E T N I A M N O I T C E P S N I 4 1 E L B A T s r H 0 1 Y L I A D s r H 0 5 2 s r H 0 0 5 s r H 0 0 0 1 E N I G N E s l e v e L d i u l F e n i g n E k c e h C X r e n a e l C r i A k c e h C X l e v e L d i c A y r e t t a B k c e h C X n o i t i d n o C t l e B n a F k c e h C X s k a e L r o f k c e ...

Page 40: ...ine starting becomes impossible After running out of fuel or after disassembling the fuel system bleed the system according to the following procedure To restart after running out of fuel turn the switch to the ON position for 15 30 seconds Try again if needed This unit is equipped with an automatic air bleeding system Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water...

Page 41: ...ne needs We sell worldwide for the brands Genie Terex JLG MultiQuip Mikasa Essick Whiteman Mayco Toro Stone Diamond Products Generac Magnum Airman Haulotte Barreto Power Blanket Nifty Lift Atlas Copco Chicago Pneumatic Allmand Miller Curber Skyjack Lull Skytrak Tsurumi Husquvarna Target Stow Wacker Sakai Mi T M Sullair Basic Dynapac MBW Weber Bartell Bennar Newman Haulotte Ditch Runner Menegotti M...

Page 42: ...y power to jacket water heater However if the generator will be used in cold climates it is always a good idea to apply power to the jacket water heater at all times To apply power to the jacket water heater simply apply power to the jacket water heater receptacle via commercial power using an power cord of adequate size If the generator will be used daily the battery should normally not require c...

Page 43: ...iler 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc 10 Wheel Hub The wheel hub is connected to the trailer s axle 11 Tire Rim Tires mounted...

Page 44: ...ofanactuator at the tongue of the trailer Remember the surge or push of the trailer toward the tow vehicle automatically synchronizes the trailer brakes with the tow vehicle brakes As the trailer pushes against the tow vehicle the actuator telescopes together and applies force to the master cylinder supplying hydraulic pressure to the trailer brakes Periodically check and test the surge actuator t...

Page 45: ... loosening of fasteners Replace all damaged parts suspension immediately Torqued suspension components as detailed in Table 17 Figure 58 Major Suspension Components DO NOT attempt to repair or modify a wheel DO NOT install in inner tube to correct a leak through the rim If the rimiscracked theairpressureintheinner tube may cause pieces of the rim to explode break off with great force and cause ser...

Page 46: ...s all the way down Tighten each lug nut in 3 separate passes as defined by Table 18 3 After first road use retorque all lug nuts in sequence Check all wheel lug nuts periodically NEVER use an pneumatic air gun to tighten wheel lug nuts Figure 59 Wheel Lug Nuts Tightening Sequence NOTE s t n e m e r i u q e R e u q r o T e r i T 8 1 e l b a T e z i S l e e h W s s a P t s r i F S B L T F s s a P d ...

Page 47: ...OPERATION AND PARTS MANUAL REV 0 05 10 06 PAGE 47 1 Figure 60 Trailer Towing Vehicle Wiring Diagram DCA 70SSJU2 60 Hz TRAILERWIRING DIAGRAM G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 48: ... 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz GENERATORWIRING DIAGRAM Figure 61 GeneratorWiring Diagram G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 49: ...U2 60 Hz OPERATION AND PARTS MANUAL REV 0 05 10 06 PAGE 49 1 DCA 70SSJU2 60 Hz ENGINEWIRING DIAGRAM Figure 62 Engine Wiring Diagram G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 50: ... p e r d n a k c e h C d l e i F r e t i c x E e v i t c e f e D 1 N C n o K J s s o r c a s m h o 3 7 1 r o f k c e h C t u p t u O e g a t l o V w o L t c e r r o c d e e p s e n i g n e s I h g i H o t r e v e l e l t t o r h t e n i g n e n r u T e s o o l s n o i t c e n n o c g n i r i w s I r i a p e r d n a g n i r i w k c e h C R V A e v i t c e f e D y r a s s e c e n f i e c a l p e R t...

Page 51: ...o e n i g n e r o l e u f e r u t a r e p m e t l i o e n i g n e r o l e u f d e i f i c e p s e h t e s U r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t e s U n o i t c e j n i e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p t u n n e t h g i T d e g g o l c e l z z o n n o i t c e j n I e l z z o n n o i t c e j n i n a e l C g n i n o i t c n ...

Page 52: ...R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g t s u a h x e d a o l r e v O d a o l e h t n e s s e L d e s u l e u f e d a r g w o L l e u f d e i f i ...

Page 53: ...a r e n e G d a o l e c u d e r k c e h C e r u l i a f t a t s o m r e h T t a t s o m r e h t e c a l p e R d e k c o l b e k a t n i r i A s e k a t n i r i a l l a r a e l C e r u l i a f h c t i w s e r u t a r e p m e T h c t i w s e r u t a r e p m e t e c a l p e R n o s i t h g i l k n a r c r e v O l e u F w o l r o o N l e v e l l e u f l l i F d e t a r b i l a c e b o t s d e e n r e ...

Page 54: ...XXXXX ONLY NOT USED ON XXXX Make Obtain Locally Indicates that the part can be purchased at any hardware shop or made out of available items Examples include battery cables shims and certain washers and nuts Not Sold Separately Indicates that an item cannot be purchased as a separate item and is either part of an assembly kit that can be purchased or is not available for sale through Multiquip The...

Page 55: ...SEL ENGINE 1 to 5 Units Qty P N Description 10 0602041292 CARTRIDGE OIL FILTER 10 0602042595 CARTRIDGE FUEL FILTER 10 0602046365 ELEMENT AIR CLEANER 1 0601870432 CIRCUIT BREAKER MAIN 175 AMP 1 0601870440 CIRCUIT BREAKER 20 AMP 2 0602011496 ENGINE FAN BELT 1 M2310501003 RADIATOR HOSE UPPER 1 M2310500603 RADIATOR HOSE LOWER 1 0601820671 AUTOMATICVOLTAGE REGULATOR 1 0601810141 PANEL LAMP 2 0601810261...

Page 56: ...PAGE 56 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz GENERATOR ASSY GENERATOR ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 57: ...ARING 1 2 M2163400003 COUPLING RING 1 3 0343204170 HEX HEAD BOLT 8 4 0043604000 SPRINGWASHER 8 5 B5130000103 STATOR ASSY 1 6 0845041904 GROMMET 2 7 8101315202 END BRACKET 1 8 8191350013 FIELD ASSY EXCITER 1 9 0012110070 HEX HEAD BOLT 4 10 0042610000 SPRINGWASHER 4 11 0041210000 PLAINWASHER 4 12 0017110035 HEX HEAD BOLT 6 13 8101310014 COVER BEARING 1 14 8131312014 GASKET BEARING 1 15 0016906016 HE...

Page 58: ...PAGE 58 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz CONTROL BOX ASSY CONTROL BOX ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 59: ...12 0601820848 OVER CURRENT RELAY 1 13 0027104016 MACHINE SCREW 2 13A 0207004000 HEX NUT 2 14 M2213500303 CONTROL BOX COVER 1 15 0016906016 HEX HEAD BOLT 4 16 M2923100004 SELECTOR SWITCH 1 17 M2213601003 SWITCH BRACKET 1 18 0330000295 EDGING 2 19 0027104010 MACHINE SCREW 4 20 0016906016 HEX HEAD BOLT 8 21 M2213601104 SWITCH COVER 1 22 0016906016 HEX HEAD BOLT 4 23 0016906016 HEX HEAD BOLT 16 23A 00...

Page 60: ...PAGE 60 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz CONTROL BOX ASSY CONTROL BOX ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 61: ...43 0602122093 OIL PRESSURE GAUGE 1 44 0602123092 WATERTEMPERATURE GAUGE 1 45 0602121080 CHARGING AMMETER 1 46 0602125090 FUEL GAUGE 1 47 0601810141 PANEL LIGHT 1 48 0601831330 SWITCH PANEL LIGHT 1 49 0602202592 STARTER RELAY 1 50 0027106016 MACHINE SCREW 2 50A 0030006000 HEX NUT 2 51 0601823240 RECTIFIER DE45 1 52 LY2DDC12V RELAY 1 REPLACES P N 0601827656 52A PTF08A BASE 1 REPLACES P N 0601823109 ...

Page 62: ... DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 63: ... 12 M2310501003 RADIATOR HOSE 1 13 M2310500603 RADIATOR HOSE 1 14 0605515147 HOSE BAND 3 15 06055125201 HOSE BAND 1 16 0193600700 DRAIN HOSE 1 17 0605515106 HOSE BAND 1 18 M2310301303 FAN SHROUD 1 19 0016908020 HEX HEAD BOLT 4 20 0602060011 BLOWER FAN 1 21 0602061000 FAN SPACER 1 22 0012110095 HEX HEAD BOLT 4 23 0042510000 WASHER LOCK 4 24 M2310301203 FAN GUARD 1 25 M2310301403 FAN GUARD 1 26 0016...

Page 64: ...64 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz ENGINE RADIATOR ASSY ENGINE AND RADIATOR ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 65: ...0199100500 HOSE 1 46 0199100175 HOSE 1 47 0193601500 HOSE 1 48 0605515106 HOSE BAND 2 49 0602220910 CLAMP 2 50 M2316100204 BRACKET RESERVE TANK 1 51 0016908020 HEX HEAD BOLT 2 52 M2260600024 RELAY BRACKET 1 53 0017110020 HEX HEAD BOLT 1 54 0602202592 RELAY 1 54A 0030006000 HEX NUT 2 55 0027106016 MACHINE SCREW 2 56 M2351800004 COLLAR 4 57 0021005070 MACHINE SCREW 4 58 0040005000 WASHER LOCK 4 59 0...

Page 66: ...L ASSY THE SERIAL NUMBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 67: ...D BOLT 2 14 0016906016 HEX HEAD BOLT 4 15 M3236400004 CABLE OUTLET COVER 1 16 M3236300004 SUPPORTER CABLE OUTLET COVER 1 17 0016906020 HEX HEAD BOLT 6 18 0601870440 CIRCUIT BREAKER 1P 20A 2 19 0601870441 CIRCUIT BREAKER 2P 50A 3 20 M1260700504 BREAKER FITTING COVER 1 20A 0222100100 CUSHION RUBBER 2 21 0016906020 HEX HEAD BOLT 2 22 0601812598 RECEPTACLE GF530EM125V 20AX2 2 23 0601812538 RECEPTACLE ...

Page 68: ...PAGE 68 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz BATTERY ASSY BATTERY ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 69: ...MFD 2 M9310500014 BATTERY SHEET 1 3 M9103000304 BATTERY BAND 1 4 0602220920 BATTERY BOLT SET 2 5 0040006000 WASHER LOCK 2 6 M2346900004 BATTERY CABLE 1 7 M2346900304 BATTERY CABLE 1 8 0017112025 HEX HEAD BOLT 1 8A 0040512000 WASHER TOOTHED 1 9 CABLE 1 MAKE LOCALLY 10 0040520000 WASHER TOOTHED 1 G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 70: ...PAGE 70 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz MUFFLER ASSY MUFFLER ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 71: ...4 5 0016910025 HEX HEAD BOLT 4 6 M2335000003 EXHAUST PIPE 1 7 M2333001003 EXHAUST PIPE 1 8 0602325066 BENT BOLT CLAMP 1 9 M2333200014 GASKET 1 10 0016908040 HEX HEAD BOLT 4 11 M2333001103 TAIL PIPE 1 12 0016908020 HEX HEAD BOLT 1 13 0602325022 SEAL CLAMP 2 14 M2330400314 COVER 1 15 M2333300013 BRACKET 1 16 0016906020 HEX HEAD BOLT 4 17 0602326060 U BOLT SET 1 G o t o D i s c o u n t E q u i p m e ...

Page 72: ...PAGE 72 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz FUELTANK ASSY FUEL TANK ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 73: ...LT 2 6 0207308000 HEX NUT 2 7 0222100178 RUBBER SHEET 4 8 M9200000003 DRAIN JOINT 1 9 M9200200004 DRAIN BOLT 1 10 0150000018 O RING 1 11 0016906020 HEX HEAD BOLT 2 12 M1363400104 DRAIN HOSE 1 13 0605515198 HOSE BAND 2 14 0602042601 LEAK OFF LINE 1 15 0191302000 SUCTION HOSE 1 16 0191302700 RETURN HOSE 1 17 0605515189 HOSE BAND 1 18 0605515109 HOSE BAND 3 19 0602220911 CLAMP 3 20 0016910025 HEX HEA...

Page 74: ...MBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED ENCLOSURE ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 75: ...HER LOCK 8 12B 0041214000 WASHER FLAT 8 13 0017112030 HEX HEAD BOLT 10 14 M2443000902 REAR FRAME 1 14A M2493300904 ACOUSTIC SHEET 1 15 0016908020 HEX HEAD BOLT 4 16 M2443300713 REAR COVER 1 17 M2443300613 DUCT REAR COVER 1 17A M2493300704 ACOUSTIC SHEET 1 18 M2443300513 DUCT REAR COVER 1 18A M2493300604 ACOUSTIC SHEET 1 19 0207006000 HEX NUT 16 20 0019208020 HEX HEAD BOLT 9 21 M2443200123 REAR DOO...

Page 76: ...MBER MAY BE REQUIRED ADD THE FOLLOWING DIGITS AFTER THE PART NUMBER WHEN ORDERING ANY PAINTED PANEL TO INDICATE COLOR OF UNIT 1 ORANGE 5 BLACK 2 WHITE 6 CATERPILLAR YELLOW 3 SPECTRUM GREY 7 CATO GOLD 4 SUNBELT GREEN 8 RED ENCLOSURE ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 77: ...M2455000103 SIDE DOOR 1 40A M2493400304 ACOUSTIC SHEET 1 41 M2453000813 SIDE DOOR 1 41A M2493401204 ACOUSTIC SHEET 1 42 M2453300503 DUCT 1 42A M2493405704 ACOUSTIC SHEET 1 43 M2453300603 DUCT 1 43A M2493401304 ACOUSTIC SHEET 1 44 0207006000 HEX NUT 13 45 M9113000002 DOOR HANDLE ASSY 3 46 0021806015 MACHINE SCREW 12 46A 0030006000 HEX NUT 12 47 M9110100204 HINGE 4 48 M9110100304 HINGE 8 49 M9116100...

Page 78: ...PAGE 78 DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz RUBBER SEALS ASSY RUBBER SEALS ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 79: ...SEAL RUBBER 1 6 0228800665 SEAL RUBBER 1 7 0228900425 SEAL RUBBER 1 8 0228900860 SEAL RUBBER 1 9 0228900630 SEAL RUBBER 1 10 0229200900 SEAL RUBBER 2 11 0229200840 SEAL RUBBER 1 12 0228800770 SEAL RUBBER 2 13 0228800540 SEAL RUBBER 1 14 0228800580 SEAL RUBBER 1 15 0228100550 SEAL RUBBER 2 16 0228100170 SEAL RUBBER 2 17 0228100350 SEAL RUBBER 1 18 0228100360 SEAL RUBBER 1 19 0228100180 SEAL RUBBER ...

Page 80: ...DCA 70SSJU2 60 HZ OPERATION AND PARTS MANUAL REV 0 05 10 06 DCA 70SSJU2 60 Hz NAMEPLATE AND DECALS ASSY NAMEPLATE AND DECALS ASSY G o t o D i s c o u n t E q u i p m e n t c o m t o o r d e r y o u r p a r t s ...

Page 81: ... M9503100004 DECAL WARNING 1 M90310000 17 M9503200004 DECAL WARNING 1 M90320000 18 M9510100004 DECAL CAUTION 1 M91010000 19 M9510200002 DECAL MQ 1 M91020000 20 M9520000004 DECAL GROUND 1 M92000000 21 M9520000104 DECAL AMMETER CHARGE OVER SW 1 M92000010 22 M9520000204 DECAL VOLTMETER CHANGE OVER SW 1 M92000020 23 M9520100004 DECAL WARNING 2 M92010000 24 M9520100204 DECAL CAUTION 1 M92010020A 25 M95...

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