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MQ Power WHISPERWATT DCA-60SSAI, Parts And Operation Manual

The MQ Power WHISPERWATT DCA-60SSAI is a powerful and reliable generator. To ensure proper maintenance and operation, make sure to download the Parts And Operation Manual from our website for free. This comprehensive manual offers detailed instructions and can be easily downloaded from manualshive.com for your convenience.

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DCA-60SSAI — PARTS AND OPERATION  MANUAL— FINAL COPY  (09/15/01) — PAGE 97

ISUZU 6BD1 — CYLINDER BLOCK ASSY.

CYLINDER BLOCK  ASSY.

NO.

PART NO.

PART NAME

QTY.

REMARKS

1

1112102790

CYLINDER BLOCK ASSY. ..................................... 1 .......... UP TO S/NE518004;

INCL. ITEMS W/#

1112103324

CYLINDER BLOCK ASSY. ..................................... 1 .......... REPLACES 1112103320

2#

1090004691

BOLT ...................................................................... 14 ........ REPLACES 5090001330

4#

8943706360

BRIDGE CAP NO.4 DOWEL ................................. 1 .......... REPLACES 5112570010;

UP TO MAY 89

5112570010

BRIDGE CAP NO. 4 DOWEL ................................ 1 .......... JUNE 89~

5#

9116110480

FRONT CAM METAL ............................................ 1 .......... REPLACES 911690480

5-1#

9116130350

INNER AND REAR CAM METAL .......................... 5 .......... REPLACES 9116930350

6#

1096000520

SEALING FACE CUP, D=60

2

6-1#

5112190140

LEFT SEALING CUP, D=28

2

6-2#

1096000121

TAPPET CHAMBER SEALING CUP

3

7#

1112611180

CYLINDER LINER ................................................. 6 .......... REPLACES 5112610040

8#

9098600190

REAR END CAMSHAFT PLUG

1

11

1096050660

OIL GALLERY PLUG, PT 3/8

1

11-1

5096050180

OIL GALLERY PLUG, PT 1/8

10

11-2

1096050681

FRONT OIL GALLERY PLUG, PT 1/2

1

11-3

1096050681

REAR OIL GALLERY PLUG, PT 1/2

1

11-4

1096050791

TURBO FEEDING PLUG

1

12

9992023140

CYL. BLOCK PLUG, LEFT SIDE

1

12-1

9992023120

CYL. BLOCK PLUG, RIGHT SIDE

1

13

9095714140

PLUG PACKING, LEFT SIDE

1

13-1

9095714120

PLUG PACKING

1

26

5096540130

NIPPLE, INJ. PUMP, PT 1/8

1

27

9112916050

TAPPET CHAMBER COVER

1

27-1

1112910441

TAPPET CHAMBER COVER

1

27-2

5112901450

TAPPET CHAMBER COVER ASSY.

1

32

1097400780

TIMING GEAR CASE PIN ..................................... 1 .......... REPLACES 9081510500

33

9112246021

OIL PUMP DRIVE SHAFT BUSHING

1

35

5093000231

FLYWHEEL HOUSING STUD

1

37

9081510180

FLYWHEEL HOUSING PIN

2

42

1090520211

CHAMBER COVER FIXTURE ............................... 2 .......... REPLACES 1090520221

44

9095720080

CHAMBER COVER PACKING

6

46

1112920200

CYLINDER BLOCK COVER PACKING

3

47

1096800240

WATER DRAIN COCK ASSY.

1

48

1096660360

DRAIN COCK JOINT

1

49

1096301150

WATER DRAIN COCK PACKING ......................... 1 .......... REPLACES 9099212420

50

9099148600

VINYL PIPE WITH DRAIN, L=510

1

54

8970157540

RUBBER HOSE CLIP

1

56

9112298010

CYLINDER HEAD DOWEL

2

58

5117401220

AIR BREATHER ASSY.

1

60

9091105080

NUT ........................................................................ 2 .......... REPLACES 9091104080

Summary of Contents for WHISPERWATT DCA-60SSAI

Page 1: ...AVE 800 427 1244 CARSON CALIFORNIA 90746 FAX 800 672 7877 310 537 3700 SERVICE DEPARTMENT 800 421 1244 800 835 2551 FAX 310 537 3927 FAX 310 638 8046 E mail mq multiquip com www multiquip com PARTS AND OPERATION MANUAL MQ POWER DCA 60SSAI WHISPERWATTTM GENERATOR Standard PARTS LIST NO 7451201B FINAL COPY ...

Page 2: ...PAGE 2 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ...

Page 3: ...ENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SER SER SER SERVICE DEP VICE DEP VICE DEP VICE DEP VICE DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 W W W W WARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 MAIN MAIN MAIN MAIN MAI...

Page 4: ...ead Cover Assembly 90 91 Cylinder Head Assembly 92 93 Cylinder Block Assembly 94 97 Oil Pan and Level Gauge Assembly 98 99 Camshaft and Valve Assembly 100 101 Crankshaft Piston and Flywheel Assembly 102 103 Timing Gear and Flywheel Housing Assembly 104 105 Inlet Manifold Assembly 106 107 Exhaust Manifold Assembly 108 109 Ventilation Assembly 110 111 Water Pump and Corrosion Resistor Assembly 112 1...

Page 5: ...lude complete part numbers and are received by fax qualify for the following extra discounts Number of line items ordered Additional Discount 1 9 items 3 10 items 5 Now Direct TOLL FREE access to our Parts Department Toll free nationwide 800 421 1244 Toll free FAX 800 6 PARTS 7 800 672 7877 Dealer account number Dealer name and address Shipping address if different than billing address Return fax ...

Page 6: ...ould not be operated by persons under 18 years of age NEVER operate this equipment without proper protective clothing shatterproof glasses steel toed boots and other protective devices required by the job NEVERoperatethisequipmentwhennotfeeling well due to fatigue illness or taking medicine NEVER operate this equipment under the influence or drugs or alcohol NEVER use accessories or attachments wh...

Page 7: ...nttimefortheengineandgenerator to cool before performing maintenance Radiator 1 Radiator Cap Removing the radiator cap while the engine is hot will result in high pressurized boiling water to gush out of the radiator causing severe scalding to any persons in the general area of the generator 2 Coolant Drain Plug Removing the coolant drain plug while the engine is hot will result in hot coolant to ...

Page 8: ...ope of sufficient strength When lifting the generator always use the balanced center point suspension hook and lift straight upwards NEVER allow any person or animal to stand underneath the machine while lifting When loading the generator on a truck be sure to use the front and back frame bars as a means to secure the generator during transport Battery Neveroverfillthebatterywithwaterabove the upp...

Page 9: ...t first aid kit Knowthelocationofthenearesttelephone Also know the phone numbers of the nearest ambulance ambulance ambulance ambulance ambulance doctor doctor doctor doctor doctor and fire department fire department fire department fire department fire department RULES FOR SAFE OPERATION Maintenance Safety NEVER lubricate components or attempt service on a running machine Always allow the machine...

Page 10: ...e tire tread wear on both vehicles ALWAYS make sure the trailer is equipped with a Safety Chain DCA 60SSAI TOWING RULES FOR SAFE OPERATION ALWAYS attach trailer s safety chain to bumper of towing vehicle ALWAYS make sure the vehicle and trailer directional backup brake and trailer lights are connected and working properly The maximum speed for highway towing is 45 MPH unlesspostedotherwise Recomme...

Page 11: ...t device with maximum pound requirement from the tongue of the trailer 7 Coupler Type of hitch used on the trailer for towing 8 Tire Size Indicates the diameter of the tire in inches 10 12 14 etc and the width in millimeters 175 185 205 etc The tire diameter must match the diameter of the tire rim 9 Tire Ply The tire ply layers number is rated in letters 2 ply 4 ply 6 ply etc 10 Wheel Hub The whee...

Page 12: ... 0 7 0 6 5 4 A C D O N E G R U S S B L 0 0 0 7 6 8 1 7 7 B L 0 0 0 2 D A P T A L F X 0 7 R L R T 0 7 0 6 5 4 A C D T P O E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 7 R L R T 0 7 0 6 5 4 A C D L A G 3 5 E G R U S S B L 0 0 0 7 8 3 1 6 6 B L 0 0 0 2 D A P T A L F F X 0 0 1 R L R T 5 2 1 0 0 1 A C D L A G 0 5 1 E G R U S C I L U A R D Y H S B L 0 0 0 7 0 9 1 6 7 B L 0 0 0 2 D A...

Page 13: ... B B U R E L O P 4 T A L F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 7 R L R T S S A L C L L A B 2 E L B A T S U J D A 3 C 4 1 5 0 2 4 S A I B 5 X 4 1 s b l 0 0 5 3 3 G U L 5 F A E L 5 R E B B U R E L O P 4 T A L F F X 0 0 1 R L R T 6 5 2 E L B A T S U J D A E Y E 3 T P O C 5 1 5 0 2 4...

Page 14: ...ished by road testing Brake lockup grabbiness or harshness is due to lack of synchronization between the tow vehicle and the trailer being towed or under adjusted brakes Before any brake synchronizations adjustments can be made the trailer brakes should be burnished in by applying the brakes 20 30 times with approximately a 20 m p h decrease in speed e g 40 m p h to 20 m p h Allow ample time for b...

Page 15: ... replacement These brakes can be adjusted in the same manner as electric brakes Brake lines should be periodically checked for cracks kinks or blockage Figure 3 below displays the major hydraulic air surge brake components that will require inspection and maintenance Please inspect these components as required using steps 1 through 6 as referenced in the electric brake adjustments section Figure 2...

Page 16: ...t factor in tire life Pressure should be checked cold before operation DO NOT bleed air from tires when they are hot Check inflation pressure weekly during use to insure the maximum tire life and tread wear Table 2 Tire Wear Troubleshooting will help pinpoint the causes and solutions of tire wear problems CAUTION NOTE ALWAYS wear safety glasses when removing or installing force fitted parts Failur...

Page 17: ...0 2 0 4 5 3 5 6 0 5 3 1 5 2 0 2 0 4 5 3 5 6 0 5 4 1 5 2 0 2 0 6 0 5 0 2 1 0 9 5 1 5 2 0 2 0 6 0 5 0 2 1 0 9 6 1 5 2 0 2 0 6 0 5 0 2 1 0 9 Lug NutTorque Requirements It is extremely important to apply and maintain proper wheel mounting torque on the trailer Be sure to use only the fasteners matched to the cone angle of the wheel Proper procedure for attachment of the wheels is as follows 1 Start al...

Page 18: ...PAGE 18 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 NOTE LIGHTS ARE ORIENTED FROMTHE DRIVER S SEAT DCA 60SSAI TRAILER WIRING DIAGRAM ...

Page 19: ... a r B k a e W e d i S e n O s g n i n i l r o s t e n g a m n o l i o r o e s a e r G e c a l p e r r o n a e l C d e d o r r o c s n o i t c e n n o C e s u a c t c e r r o c d n a n a e l C n o i s o r r o c f o d e v o o r g r o d e r o c s s m u r d e k a r B e c a l p e r r o e n i h c a M d e z i n o r h c n y s s e k a r B t c e r r o C s e k a r B g n i k c o L n e k o r b r o t n e b e s...

Page 20: ... T y l l a u q e s e r i t l l a e t a l f n I e l x a e m a s e h t n o d e h c t a m n u s e r i T s e r i t h c t a M s e k a r B g n i k c o L n e k o r b r o t n e b e s o o l s t n e n o p m o c e k a r B s t n e n o p m o c e c a l p e R d n u o r f o t u o s m u r d e k a r B e c a l p e R s e k a r B y s i o N d e t a c i r b u l m e t s y S e t a c i r b u L t c e r r o c s t n e n o p m...

Page 21: ...enerator is wquipped with a number of safety decals These decals are provided for operator safety and maintenance information The illustration below and on the preceding pages show the decals as they appear on the machine Should any of these decals become unreadable replacements can be obtained from your dealer ...

Page 22: ...PAGE 22 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI GENERATOR DECALS ...

Page 23: ... F r e w o P 8 0 1 r e w o P C A x u A z H 0 6 e s a h P e l g n i S e g a t l o V V 0 2 1 t u p t u O 2 x W K 4 2 W K 8 4 s n o i t a c i f i c e p S e n i g n E l e d o M 1 G B 6 A U Z U S I e p y T n o i t c e j n i t c e r i d d e l o o c r e t a w e l c y C 4 s r e d n i l y C f o o N s r e d n i l y c 6 e k o r t S x e r o B m m 5 2 1 x m m 5 0 1 n i 9 4 x n i 1 4 t u p t u O d e t a R m p r...

Page 24: ...engine specifications In keeping with Multiquip s policy of constantly improving its products the specifications quoted herein are subject to change without prior notice The basic controls and indicators for the DCA 60SSAI generator are addressed on the following pages Mechanical Governor System The mechanical governor system control the RPM of the engine When the engine demands increase or decrea...

Page 25: ...DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 PAGE 25 DCA 60SSAI MAJOR COMPONENTS Figure 6 Major Components ...

Page 26: ...PAGE 26 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI DIMENSIONS TOP SIDE AND FRONT Figure 7 Dimensions ...

Page 27: ...DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 PAGE 27 NOTE PAGE ...

Page 28: ...PAGE 28 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI CONTROL PANEL Figure 8 Control Panel ...

Page 29: ...ot Lamp This lamp indicates the load is not properly set Readjust the load or use the voltmeter change over switch to adjust phase position 5 Main Circuit Breaker This three pole 150 amp main breaker is provided to protect the UNV voltage output terminals from overload 6 Voltmeter Change Over Switch This switch allows the AC voltmeter to indicate phase to phase voltage between any two phases of th...

Page 30: ...PAGE 30 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI ENGINE OPERATING PANEL Figure 9 Engine Operating Panel ...

Page 31: ...erator s control circuits and battery charging system 5 Indicator Lights These lights indicate if the oil pressure or water temperature is at dangerous levels and will shut off the engine The oil pressure indicator will initially light at start up but will go off once the pressure rises 6 Panel light switch When activiated will turn on control panel light 7 Lamp Check Switch This is used to check ...

Page 32: ...r 48 kW in prime output Generator Grounding Make sure to ground the generator in EVERY application prior to connecting a load Generators are NOT grounded just because they are mounted on trailers or other vehicles that are on rubber tires Twist Lock DualVoltage Receptacles To use these receptacles place the voltage selector switch in the single phase 240 120 voltage position and adjust the output ...

Page 33: ...CA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 PAGE 33 DCA 60SSAI OUTPUTTERMINALVOLTAGE SELECTION DCA 60SSAI Legs O and Ground are considered Bonded Grounds NOTE Figure 12 Output Panel Location ...

Page 34: ...ector Switch Locking Button The voltage selector switch has a locking button to protect the generator and generator load from being switched while the engine is running To lock the voltage selector switch press in the red button located on the voltage selector switch and use a pad lock to hold it into this position s p m A m u m i x a M 9 e l b a T d e t a R e g a t l o V s p m A m u m i x a M e s...

Page 35: ... When the voltage selector switch is in the 240 120V posi tion Figure 13 place the AC voltmeter change over switch to theW U position Figure 14 and the AC ammeter change over switch to the U or W position Figure 16 to read the output on the selected leg Figure 13 Voltage Selector Switch 240 120V Single Phase Position Figure 14 and 15 AC Voltmeter Change over switch and Voltmeter Gauge Figure 16 an...

Page 36: ...okup With the voltage selector set and locked at 3 phase 480 277 Figure 19 and using the 3 phase 240 hookup it will provide one circuit available at 108 amps with any two wires plus the ground Figure 20 When using the 3 phase 480 volts hookup it will provide one circuit available at 50 amps with all three wires plus ground Figure 19 Voltage Selector Switch 480 277V Three Phase Position Figure 18 H...

Page 37: ... up the hard wires to the lugs as shown in Figure 23 480 volts can be obtained with the volt age regulator knob turned toward maximum 440 volts can be obtained with the voltage regulator knob is turned down and 416 volts can be obtained with the voltage regulator knob is at the lowest setting Single Phase 277V 254V or 240V This setting can provide single phase power at 277 254 or 240 volts After h...

Page 38: ...res to the lugs as shown in Figure 27 240 volts can be obtained with the volt age regulator knob turned toward maximum 220 volts can be obtained with the voltage regulator knob is turned down and 208 volts can be obtained with the voltage regulator knob is at the lowest setting Single Phase 139V 127V or 120V This setting can provide single phase power at 139 127 or 120 volts After hooking up the h...

Page 39: ...ard wires to the lugs as shown in Figure 30 240 volts can be obtained with the voltage regula tor knob turned to fine tune Single Phase 120 Volt This setting can provide single phase power at 120 volts After hooking up the hard wires to the lugs as shown in Figure 31 120 volts can be obtained with the voltage regula tor knob turned to fine tune Figure 29 Voltage Selector Switch 240 120V Single Pha...

Page 40: ... which is too long or too small can cause excessive back pressure which will cause the engine to heat excessively and possibly burn the valves CAUTION An electric shock may happen when vibrators are used Pay close attention to handling when operating vibrators and always use rubber boots and gloves to insulate the body from electrical shock Generator Grounding To guard against electrical shock and...

Page 41: ...DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 PAGE 41 Figure 32 Typical Generator Grounding Application DCA 60SSAI INSTALLATION ...

Page 42: ...FCI GFCI GFCI GFCI GFCI circuit breakers are provided to protect the GFCI receptaclesfromoverload Three50amp load load load load loadcircuitbreakers have also been provided to protect the load side of the generator from overload Make sure to switch ALL ALL ALL ALL ALL circuit breakers to the OFF position prior to starting the engine DCA 60SSAI PRE SETUP n o i t a r e p O e s a h P e l g n i S z H ...

Page 43: ...DCA 60SSAI PRE SETUP Figure 33 Engine Oil Dipstick When checking the engine oil be sure to check if the oil is clean and viscous If the oil is not clean drain the oil by removingtheoildrainplug andrefillwiththespecifiedamount of oil as outlined in the Isuzu Engine Owner s Manual l i O r o t o M d e d n e m m o c e R 1 1 e l b a T e g n a R e r u t a r e p m e T l i O e p y T F 3 2 F 4 0 1 C 5 C 0 ...

Page 44: ...ez the antifreez the antifreeze mixing r e mixing r e mixing r e mixing r e mixing ratio m atio m atio m atio m atio must ust ust ust ust be less than 50 be less than 50 be less than 50 be less than 50 be less than 50 NOTE Cleaning the Outer Radiator The engine may overheat if the radiator fins become overloaded with dust or debris Periodically clean the radiator fins with compressed air Cleaning ...

Page 45: ... leaks If any hose fuel or oil lines are defective replace them immediately Figure 35 Battery Connections If the battery cable is connected incorrectly damage to the generator will occur Pay close attention to the polarity of the battery when connecting the battery Battery This unit is of negative ground DO NOT connect in reverse Always maintain battery fluid level between the specified marks Batt...

Page 46: ...set s rated output kW multiplied by 0 6 can be used z When connecting an electric drill or other power tools pay close attention to the required starting current capacity If wattage is not available on the equipment approximate wattage may be determined by mulitplying the nameplate voltage by the nameplate amperage for three phase WATTS 1 732 x VOLTAGE x AMPERAGE d a o L y B r o t c a F r e w o P ...

Page 47: ...o disconnect the electrical load and switch the main load main load main load main load main load and G F G F G F G F G F C C C C C I I I I I circuit breakers Figure 12 to the OFF position prior to starting the engine NEVER start the engine with the main main main main main GFCI GFCI GFCI GFCI GFCI or load load load load load circuit breakers in the ON position The engine s exhaust contains harmfu...

Page 48: ...Doors DCA 60SSAI GENERATOR START UP PROCEDURE 5 Check the voltage selection switch Figure 40 is at the desired voltage 6 Check to see if the engine throttle lever Figure 41 is pushed in 7 Turn the starter switch to PREHEAT Figure 42 until the indicator light turns on The oil pressure indicator light will initially turn on but should turn off once the pressure rises 8 Once the preheat indicator lig...

Page 49: ...al operating conditions the coolant temperature is between 165 and 215 degrees fahrenheit WATER TEMP Figure 50 Coolant Temperature Gauge Figure 49 Oil Pressure Gauge 16 The tachometer Figure 52 will indicate the speed of theenginewhenthegeneratorisoperating Undernormal operating conditions this speed is approximately 1800 RPM s 18 Observe the generator s ammeter Figure 54 and verify it reads the a...

Page 50: ... following procedure 1 Switch both the MAIN GFCI and LOAD circuit breakers Figure 55 to the OFF position 2 Turn to the right and press in the engine throttle lever Figure 56 3 Let the engine cool by running it for 3 5 minutes with no loadapplied 4 Turn the key switch to STOP Figure 57 5 Remove the load from the UVW terminal strip Figure 55 Main GFCI and Load circuit breakers Figure 56 Engine Throt...

Page 51: ...DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 PAGE 51 NOTE PAGE ...

Page 52: ...h an automatic air bleeding system Service Daily If the engine is operating in very dusty or dry grass conditions a clogged air cleaner will result This can lead to a loss of power excessive carbon buildup in the combustion chamber in high fuel consumption Cleaning the Fuel Strainer Clean the fuel strainer if it contains dust or water Remove dust or water in the strainer cap and wash it in gasolin...

Page 53: ...tor and Replacing Coolant 1 Open both cocks located at the crankcase side and at the lower part of the radiator and drain coolant Open the radiator cap while draining Remove the overflow tank and drain 2 Check hoses for softening and kinks Check clamps for signs of leakage 3 Flush the radiator by running clean tap water through radiator until signs of rust and dirt are removed DO NOT clean radiato...

Page 54: ...s set correctly If not follow nos 1 3 until the a and b are aligned 5 Reversely turn the crankshaft pulley counterclockwise viewed at the engine front about 30o crank angle 6 Remove No 1 injection pipe from the engine 7 Remove the injection pump No 1 delivery valve holder delivery valve and spring and reinstall the delivery valve holder on the original place 8 Delivery valve holder tightening torq...

Page 55: ...n a F k c e h C X s k a e L r o f k c e h C X s t r a P f o g n i n e s o o L r o f k c e h C X r e t l i F d n a l i O e n i g n E e c a l p e R 1 X r e t l i F r i A n a e l C X k n a T l e u F f o m o t t o B n i a r D X e d i s t u O d n a e d i s n I t i n U n a e l C X r e t l i F l e u F e g n a h C 2 X n o i t c e t o r P t n a l o o C k c e h C d n a r o t a i d a R n a e l C l e v e L X ...

Page 56: ...PAGE 56 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI GENERATOR WIRING DIAGRAM ...

Page 57: ...DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 PAGE 57 DCA 60SSAI ENGINEWIRING DIAGRAM ...

Page 58: ...o l e u f d e i f i c e p s e h t e s U r e b m u n e n a t e c w o l h t i w l e u F l e u f d e i f i c e p s e h t e s U n o i t c e j n i e s o o l o t e u d k a e l l e u F t u n g n i n i a t e r e p i p t u n n e t h g i T g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n r o w t f a h s m a c l e u F e c a l p e R d e g g o l c e l z z o n n o i t c e j n I e l z z o n n o i t ...

Page 59: ... i f i c e p s e h t o t e c u d e R r o n r o w r e n i l d n a g n i r n o t s i P k c u t s e c a l p e r r o r i a p e R g n i m i t n o i t c e j n i t c e r r o c n I t s u j d A n o i s s e r p m o c t n e i c i f e D e c n a r a e l c p o t t s u j d A t s u a h x e y a r g k r a d r o k c a l b r e h t i E d e v r e s b o s i s a g d a o l r e v O d a o l e h t n e s s e L d e s u l e u f...

Page 60: ...e f e D r e t e m t l o v e c a l p e R g n i r i w d e t c e n n o c s i D g n i r i w r i a p e r d n a k c e h C e r u t a m r a n i t i u c r i c t r o h s r e y a L g n i d n i w e r u t a m r a e c a l p e R r e w o p C A d n a s e s i r d e e p s e n i g n E e b t o n n a c r o w o l o o t s i e g a t l o v d e s u r o t c e t o r p r e k a e r b t i u c r i c e v i t c e f e D r o t c e t ...

Page 61: ...DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 PAGE 61 NOTE PAGE ...

Page 62: ...lar part is used Model Number Where indicated this shows that the corresponding part is utilized only with this specific model number or model number variant Items Found In the Items Number Column All parts with same symbol in the number column or belong to the same assembly or kit Note If more than one of the same reference number is listed the last one listed indicates newest or latest part avai...

Page 63: ...ted Spare Parts list may supercede replace the P N shown in the text pages of this book Qty P N Description 1 0601805869 CIRCUIT BREAKER 1 0601820671 AUTOMATICVOLTAGE REGULATOR 1 0601840073 RHEOSTATVOLTAGE REGULATOR 1 0601840121 KNOB REHOSTAT 1 0602013901 RADIATOR HOSE UPPER 1 0602013160 RADIATOR HOSE LOWER 5 1878100753 OIL FILTER 5 X132400240 FUEL FILTER 5 0602040193 ELEMENT AIR 1 0602122200 UNIT...

Page 64: ...PAGE 64 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI GENERATOR ASSY GENERATOR ASSY ...

Page 65: ...1 SURGE ABSORBER 1 ERZM14JK621A 2 8 0801841004 INSULATORWASHER 1 2 9 0801841104 INSULATORWASHER 1 2 10 0010005020 HEX HEAD BOLT 1 2 11 0041605000 PLAINWASHER 2 2 12 0040005000 LOCKWASHER 1 2 13 0030005000 HE NUT 1 2 14 0017105012 HE HEAD BOLT 4 3 3331014004 BEARING FLANGE 1 4 0070206310 BEARING 1 6310RS 5 008000050 SNAP RING 1 6 3361070003 FAB 1 7 3341611003 COUPLING DISC 1 80 0 8 3341613004 LOCKW...

Page 66: ...PAGE 66 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI GENERATOR ASSY GENERATOR ASSY ...

Page 67: ...060 HEX HEAD BOLT 4 23 0040010000 LOCKWASHER 6 24 0010010030 HEX HEAD BOLT 6 25 3801312004 GASKET BERAING 1 26 3331310104 COVER BEARING 1 27 0040006000 LOCKWASHER 4 28 0010006055 HEX HEAD BOLT 4 29 3361331003 COVER END BRACKET 1 30 0017106010 HEX HEAD BOLT 8 31 0040010000 LOCKWASHER 6 32 0010310025 HEX HEAD BOLT 6 33 3341332103 COVER FAN 1 34 0041606000 PLAINWASHER 1 35 0040006000 LOCKWASHER 1 36 ...

Page 68: ...PAGE 68 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 69: ...CHINE SCREW 4 10 0601842058 RESISTOR 1 RWH80V 200KOHMS 11 0027105010 MACHINE SCREW 2 12 0601820851 OVER CURENT RELAY 1 THK20 13 0027104016 MACHINE SCREW 2 14 0601805352 CIRCUIT BREAKER 1 KM203 550V 150AT 15 0041604000 PLAINWASHER 4 16 0040004000 LOCKWASHER 4 17 0021004020 MACHINE SCREW 4 18 0601830625 CHANGE OVER SW VOLTAGE 1 0601840191 SWITCH CAP 1 0601830614 PLATE 1 19 0021104016 MACHINE SCREW 4...

Page 70: ...PAGE 70 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI CONTROL BOX ASSY CONTROL BOX ASSY ...

Page 71: ...SCREW 2 32 0030005000 HEX NUT 2 33 0805001304 SET SCREW CONTROL PANEL 2 34 0041608000 PLAINWASHER 2 35 0030008000 HEX NUT 2 36 0027105010 MACHINE SCREW 4 37 7451826504 SIDE PANEL CONTROL BOX 1 UPTO S N3311616 7451826514 SIDE PANEL CONTROL BOX 1 S N3312178 38 0017106016 HEX HEAD BOLT 2 39 0017108020 HEX HEAD BOLT 4 40 0030008000 HEX NUT 4 41 0601815933 TERMINAL 1 S N3312673 AYBS0431 42 0601815934 T...

Page 72: ...PAGE 72 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY ...

Page 73: ...R CLEANER 2 AAH008263 10 0017108020 HEX HEAD BOLT 4 11 0030008000 HEX NUT 4 12 7452032303 HOSE AIR CLEANER 1 13 0605515008 HOSE BAND 2 14 0602041106 ELEMENT OIL FILTER 1 1878100750 15 0602042106 ELEMENT FUEL FILTER 1 9885111911 16 3345112403 ENGIEN FOOT 1 17 3345112503 ENGIEN FOOT 1 18 0040010000 LOCK WASHER 8 19 0010710025 HEX HEAD BOLT 8 20 0605000009 RUBBER SUSPENSION 2 21 0040012000 LOCK WASHE...

Page 74: ...PAGE 74 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI ENGINE AND RADIATOR ASSY ENGINE AND RADIATOR ASSY ...

Page 75: ... PLUG 1 35 7452052104 DRAIN HOSE 1 36 0605515003 HOSE BAND 2 37 0017108020 HEX HEAD BOLT 2 38 0030008000 HEX NUT 2 39 0845031303 RESERVE TANK 1 41 7452082504 BRAKET RESERVE TANK 1 42 0017108020 HE HEAD BOLT 2 43 0017106025 HEX HEAD BOLT 1 44 0199500470 HOSE 1 45 0199500175 HOSE 1 46 0193602000 HOSE 1 47 0605515013 HOSE BAND 4 48 0193100950 HOSE 1 49 0605515007 HOSE BAND 1 50 0193800850 HOSE 1 51 0...

Page 76: ...PAGE 76 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ENGINE OPERATING PANEL ASSY DCA 60SSAI ENGINE OPERATING PANEL ASSY ...

Page 77: ...061 WATER TEMPERATURE GAUGE 1 40000KX0910 16 0602123204 UNIT WATER TEMPERATURE 1 51400KA1200 17 0602121052 CHARGING AMMETER 1 43000KV0300 18 0602103060 ALARM LAMP 2 0601810244 BULB 2 19 0601830420 SWITCH LAMP CHECK 1 SB61A 20 0601810120 PANEL LIGHT 1 DL31000 21 0040520000 TOITHED LOCKWASHER 1 22 0601830710 SWITCH PANEL LIGHT 1 23 0041608000 PLAINWASHER 2 24 0040008000 LOCKWASHER 2 25 0010008040 HE...

Page 78: ...PAGE 78 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ENGINE OPERATING PANEL ASSY DCA 60SSAI ENGINE OPERATING PANEL ASSY ...

Page 79: ...5353 CIRCUIT BREAKER 2 UP TO S N3312672 KM101 265V 75A 0601805319 CIRCUIT BREAKER 2 S N3312673 KM52 265V 40A 66 0601805306 CIRCUIT BREAKER 2 UP TO S N3312672 KM51 265V 40A 0601805311 CIRCUIT BREAKER 2 S N3312673 KM51 265V 50A 67 7451816004 BRACKET CIRCUIT BREAKER 1 UPTO S N3312672 7451816014 BRACKET CIRCUIT BREAKER 1 S N3312673 68 0027106016 MACHINE SCREW 2 69 7451865503 COVER OUTPUTTERMINAL 1 70 ...

Page 80: ...PAGE 80 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI BATTERY ASSY BATTERY ASSY ...

Page 81: ...Ah 2 0805003904 BATTERY SHEET 2 3 0805004004 BATTERY BAND 2 4 0805002904 BATTERY BOLT 4 5 0041608000 PLAINWASHER 4 6 0040008000 LOCKWASHER 4 7 0037808000 WING NUT 4 8 0215260065 BATTERY CABLE 1 9 02511160180 BATTERY CABLE 1 10 0215860100 BATTERY CABLE 1 11 0602220310 TERMINAL ASSY 2 NO 9P 0208008000 WING NUT 2 12 0602220311 TERMINAL ASSY 2 NO 9N 0208008000 WING NUT 2 ...

Page 82: ...PAGE 82 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI MUFFLER ASSY MUFFLER ASSY ...

Page 83: ... 5 0017110020 HEX HEAD BOLT 4 6 7452330303 EXHAUST PIPE 1 7 3342356104 GASKET 1 8 0010108035 HEX HEAD BOLT 4 9 0041608000 PLAINWASHER 4 10 0040008000 LOCKWASHER 4 11 0030008000 HEX NUT 4 12 1382320003 PIPE BAND 1 13 0010008030 HEX HEAD BOLT 1 14 0041608000 PLAINWASHER 1 15 0030008000 HEX NUT 1 16 3342354104 COVER 1 17 3342354004 COVER 1 18 3342328104 PIPE CLAMPER 1 19 0030008000 HEX NUT 4 20 33423...

Page 84: ...PAGE 84 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI FUELTANK ASSY FUEL TANK ASSY ...

Page 85: ...1042 PLUG 1 UPTO S N3312672 960922101 4 7455523104 TANK BAND 2 UPTO S N3312672 7455523304 TANK BAND 2 S N3312673 5 0805003404 PAD TANK BAND 4 6 0017108020 HEX HEAD BOLT 2 7 0041608000 PLAINWASHER 2 8 0040008000 LOCKWASHER 2 9 0030008000 HEX NUT 2 10 3805522004 TANK SHEET 4 11 0191300530 SUCTION HOSR 1 12 0191300650 RETURN HOSE 1 13 0605515014 HOSE BAND 4 14 0845032204 DRAIN JOINT 1 15 0150000018 O...

Page 86: ...PAGE 86 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ENCLOSURE ASSY DCA 60SSAI ENCLOSURE ASSY ...

Page 87: ...0 HEX HEAD BOLT 16 18 7455125303 COVER FRONT FRAME 1 19 0017108020 HEX HEAD BOLT 12 20 3385155104 COVER 2 21 0017106020 HEX HEAD BOLT 8 22 7455125104 COVER FROT FRAME 1 23 7455109404 ACOUSTIC SHEET 1 24 0017108020 HEX HEAD BOLT 6 25 7455125204 COVER FRONT FRAME 1 UP TO S N3312672 7455125704 COVER FRONT FRAME 1 S N3312673 26 7455109504 ACOUSTIC SHEET 1 27 0017108020 HEX HEAD BOLT 4 28 7455132013 CE...

Page 88: ...PAGE 88 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ENCLOSURE ASSY DCA 60SSAI ENCLOSURE ASSY ...

Page 89: ...IC SHEET 1 43 0041608000 PLAIN WASHER 8 44 0040008000 LOCK WASHER 8 45 0010008040 HEX HEAD BOLT 8 46 7455143103 DOOR REAR FRAME 1 UP TO S N3311616 7455143113 DOOR REAR FRAME 1 S N3312178 47 1320632003 STICKER 1 48 3805147104 WINDOW PLATE 1 49 0021006020 MACHINE SCREW 6 50 0041606000 PLAIN WASHER 6 51 0040006000 LOCK WASHER 6 52 0030006000 HEX NUT 6 53 0845028303 HINGE 2 54 0017108025 HEX HEAD BOLT...

Page 90: ...PAGE 90 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI RUBBER SEAL ASSY RUBBER SEAL ASSY ...

Page 91: ...04 STRIPE 1 74 7455171703 SIDE DOOR RIGHT SIDE 1 UP TO S N3311616 7455171713 SIDE DOOR RIGHT SIDE 1 S N3312178 75 7455105404 ACOUSTIC SHEET 1 76 7450631504 STRIPE 1 77 0845028203 HINGE 4 78 0845028303 HINGE 4 79 0017108025 HEX HEAD BOLT 16 80 0845031504 CAP 10 81 0605010910 LATCH 1 UP TO S N3311616 82 0027103010 MACHIEN SCREW 7 UP TO S N3311616 83 0605010911 LATCH 2 UP TO S N3311616 84 0027104010 ...

Page 92: ...PAGE 92 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 DCA 60SSAI DECALS DECAL ASSY ...

Page 93: ...0 15 B9511100404 DECAL WARNING ELECTRIC SHOCK HAZARD 1 B91110040 16 B9531100504 DECAL WARNING ELECTRIC SHOCK HAZARD 1 B93110050 17 B9511100304 DECAL WARNING 1 B91110030 18 0800689404 DECAL 1 S2090 19 0800689504 DECAL 1 S2091 20 1320620904 DECAL DIESEL FUEL 1 S1756 21 1320610603 DECAL WATER OIL 1 S1760 22 6360610304 DECAL WATER 1 S1880 23 6360620004 DECAL FUEL DRAIN PLUG 1 S1883 24 6360620204 DECAL...

Page 94: ...PAGE 94 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 CYLINDER HEAD COVER ASSY ISUZU 6BD1 CYLINDER HEAD COVER ASSY ...

Page 95: ...0 9111296010 SEALING CUP DRILLED D 12 5 15 9041108250 INLET MANIFOLD STUD 3 16 9041108750 EXH MANIFOLD STUD 9 9098301790 EXH MANIFOLD STUD L1 88 2 9096300260 EXH MANIFOLD STUD L1 86 12 17 1093000180 NOZZLE HOLDER STUD L1 40 12 18 9098301630 ROCKER ARM NUT STUD L1 83 4 20 5125690010 VALVE GUIDE INL EXH SEAL 12 UP TO JUL 85 1125690150 VALVE GUIDE INL EXH SEAL 12 AUG 85 21 1111410902 CYLINDER HEAD GA...

Page 96: ...PAGE 96 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY ...

Page 97: ...LLERY PLUG PT 1 2 1 11 3 1096050681 REAR OIL GALLERY PLUG PT 1 2 1 11 4 1096050791 TURBO FEEDING PLUG 1 12 9992023140 CYL BLOCK PLUG LEFT SIDE 1 12 1 9992023120 CYL BLOCK PLUG RIGHT SIDE 1 13 9095714140 PLUG PACKING LEFT SIDE 1 13 1 9095714120 PLUG PACKING 1 26 5096540130 NIPPLE INJ PUMP PT 1 8 1 27 9112916050 TAPPET CHAMBER COVER 1 27 1 1112910441 TAPPET CHAMBER COVER 1 27 2 5112901450 TAPPET CHA...

Page 98: ...PAGE 98 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 CYLINDER BLOCK ASSY CYLINDER BLOCK ASSY ...

Page 99: ...97130740 HOSE 1 66 9097150670 CLIP 1 66 1 9099156661 CLIP 1 66 3 1097040570 CLIP 2 67 0208006250 BOLT 2 REPLACES 9020406250 68 0208008140 BOLT 2 REPLACE 9020508140 69 9091505080 LOCK WASHER 2 96 8970233390 OIL RELIEF VALVE ASSY 1 REPLACES 9131606062 INCL ITEMS W 97 5096230350 VALVE PACKING 1 98 5111290030 SEALING CUP 1 110 1112190983 OIL PORT COVER 1 UP TO JUL 90 1112191630 OIL PORT COVER 1 AUG 90...

Page 100: ...PAGE 100 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 TIMING GEAR CASE ASSY TIMING GEAR CASE ASSY ...

Page 101: ... 9019108200 7 1113210790 GEAR CASE COVER 1 8 1113220360 GEAR CASE PACKING 1 UP TO JUN 90 8943632690 GEAR CASE PACKING 1 JUL 90 9 5096250540 CRANKSHAFT OIL SEAL 1 UP TO OCT 87 1096254380 CRANKSHAFT OIL SEAL 1 NOV 87 REPLACES 1096253190 12 5113270090 TIMER POINTER L1 33 1 13 0501408250 BOLT 7 REPLACES 9019708250 5090000841 BOLT 5 REPLACES 9010558550 14 9091605080 PLAINWASHER 5 17 9091505080 LOCKWASH...

Page 102: ...PAGE 102 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 FLYWHEEL HOUSING ASSY FLYWHEEL HOUSING ASSY ...

Page 103: ...98 FLYWHEEL HOUSING 1 6 9992023160 DRAIN PLUG 1 7 9095714160 DRAIN PLUG PACKING 1 8 9944112350 NUT 3 REPLACES 9944112280 15 992023160 PLUG 1 41 0500408250 BOLT 7 REPLACE 9019108250 45 9910664500 BOLT 5 REPLACES 9910664500 46 999104140 NUT 1 47 9096510690 PLAINWASHER 8 48 5096250141 OIL SEAL 1 UP TO MAR 84 1096253620 OIL SEAL 1 APR 84 49 9123631460 OIL SEAL SPACER 1 ...

Page 104: ...PAGE 104 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 OIL PAN ASSY OIL PAN ASSY ...

Page 105: ...L BLOCK PACKING 1 REPLACES 1113670720 20 9992023240 OIL PAN PLUG 1 21 9095714240 OIL PAN PACKING 1 29 0500408180 BOLT 32 REPLACES 9019108180 32 9112290700 CLIP 1 36 1117602000 OIL LEVEL GAUGE 1 51 2 5117401102 OIL FILLER ASSY 1 INCL ITEMS W UP TO APR 89 51 5 1117402011 OIL FILLER ASSY 1 INCL ITEMS W MAY 89 52 5117410131 OIL FILLER 1 53 1117500060 CAP 1 REPLACES 1117500120 UP TO APR 89 53 2 1117500...

Page 106: ...PAGE 106 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 OIL PUMP ASSY OIL PUMP ASSY ...

Page 107: ...50 GEAR ASSY 1 8 5131250010 GEAR 1 9 5131190020 PIPE 1 11 9095612230 O RING 1 12 1131410210 TOP CASE 1 13 1131190020 OIL SPACER 1 14 5131410020 BOTTOM CASE 1 16 9098010741 BOLT L 115 4 16 2 1090440470 BOLT L 60 4 17 9091505080 LOCKWASHER 4 18 5098430030 BALL 1 19 5095800980 SPRING 1 21 5131650040 VALVE SEAT 1 22 9081040300 VALVE PIN 1 23 1131230160 COUPLING 1 24 1131280180 PINION 1 26 9131190100 C...

Page 108: ...PAGE 108 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 CRANKSHAFT ASSY CRANKSHAFT ASSY ...

Page 109: ...CES 1095870480 8 5122300361 ROD ASSY 6 UP TO JUL 85 1122301041 ROD ASSY 6 AUG 85 INCL ITEMS W 9 5122510060 BUSHING 6 UP TO JUL 85 1122510270 BUSHING 6 AUG 85 11 5122350051 BOLT 12 UP TO JUL 85 1122350271 BOLT 12 AUG 85 13 9122716080 METAL SET STD 6 13 1 9122736080 METAL SET 0 25MM 6 13 2 9122746080 METAL SET 0 50MM 6 14 1123104370 CRANKSHAFT ASSY 1 INCL ITEMS W 17 9081512200 STRAIGHT PIN 1 19 1098...

Page 110: ...PAGE 110 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 CAMSHAFT IDLE GEAR ROCKER ARM ASSY CAMSHAFT IDLE GEAR ROCKER ARM ASSY ...

Page 111: ...45790 UPPER VALVE SEAT 12 MAY 85 36 1125630351 LOWER VALVE SEAT 12 UP TO AUG 88 5125630010 LOWER VALVE SEAT 12 SEP 88 38 5125650060 COLLAR 24 43 5125710032 TAPPET 12 44 1125750360 PUSH ROD 12 51 5126110310 ROCKER ARM 12 53 9126160420 SCREW 12 54 9091115080 NUT 12 56 1 9126211301 REAR ROCKER ARM SHAFT 1 56 2 5126200210 ROCKER ARM SHAFT 1 UP TO AUG 87 1126210621 ROCKER ARM SHAFT 1 SEP 87 57 91262600...

Page 112: ...PAGE 112 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 OIL AND FUEL FILTER ASSY OIL AND FUEL FILTER ASSY ...

Page 113: ...CL ITEMS W 29 1096231630 O RING PACKING 1 70 1132003322 FUEL FILTER ASSY 1 INCL ITEMS W 72 1878105650 ELEMENT KIT 1 REPLACES 988511911 INCL ITEMS W 73 9097205420 PACKING 2 71 9132136010 COVER BODY PACKING 1 75 9097205410 O RING 1 76 9099202550 DRAIN PLUG O RING 1 78 5132110151 FUEL FILTER CASE 1 80 9132128040 UPPER COVER 1 81 1132310330 BOLT 1 82 9096510680 ELEMENT SPRING SEAT 1 83 9097421090 ELEM...

Page 114: ...PAGE 114 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 OIL AND AIR PIPE ASSY OIL AND AIR PIPE ASSY ...

Page 115: ...890 OIL PUMP ASSY 1 UP TO MAR 84 133115322 OIL PUMP ASSY 1 APR 4 2 9099211880 PACKING 2 3 0500408400 BOLT 4 REPLACES 9019108400 4 5133111190 COOLER PIPE ASSY 1 6 1096232820 O RING 2 UPTO OCT 87 1096234620 O RING 2 NOV 87 7 0500408400 BOLT 4 REPLACES 9019108400 9 5133112050 OIL PIPE ASSY 1 INCL ITEM W 10 9099171050 CLIP 1 11 1096308830 PACKING 2 12 9098440220 NUT 1 ...

Page 116: ...PAGE 116 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 COOLING SYSTEM ASSY ISUZU 6BD1 COOLING SYSTEM ASSY ...

Page 117: ... 22 5136390010 DUSTTHROWER 1 31 1136140100 PACKING 1 UPTO OCT 87 1136140131 PACKING 1 NOV 87 33 5090300101 BOLT 1 0500410500 BOLT 2 REPLACES 5090000880 0500410350 BOLT 1 REPLACES 9019110350 33 1 0500410250 BOLT 1 REPLACES 9019110250 41 9136756330 PLATE 1 50 5136410171 PULLEY 1 51 9136428032 SPACER 1 UP TO MAR 87 1136420250 SPACER 1 APR 87 52 9034406100 SCREW 2 53 9019108160 BOLT 4 54 1136600870 FA...

Page 118: ...PAGE 118 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 COOLING SYSTEM ASSY COOLING SYSTEM ASSY ...

Page 119: ...T COVER 1 REPLACES 9112808016 120 5112800053 OIL COOLER ASSY 1 INCL ITEMS W 121 5112820070 OIL COOLER ELEMENT ASSY 1 122 5112820060 GASKET 2 UP TO SEP 88 1112820140 GASKET 2 OCT 88 123 9132630100 BY PASS PLUG VALVE 1 REPLACES 5096040100 124 9095622150 PACKING 1 125 5095800920 SPRING 1 126 5112880010 BY PASS VALVE 1 127 5096050170 TAPER PLUG 2 128 9091114100 NUT 4 REPLACES 50904000280 129 909164510...

Page 120: ...PAGE 120 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 INTAKE AND EXHAUST ASSY INTAKE AND EXHAUST ASSY ...

Page 121: ... H 57 1 DEC 88 30 1 5141111100 INLET PIPE 1 31 9044110250 INTAKE PIPE STUD 2 32 9091104080 NUT 3 32 1 9091104100 NUT 2 33 9091505080 LOCKWASHER 3 33 1 9091505100 LOCKWASHER 2 34 9091605080 PLAINWASHER 3 34 1 9091605100 PLAINWASHER 2 46 1141150360 INLET HEAD PACKING 1 UP TO AUG 88 1141150520 INLET HEAD PACKING 1 SEP 88 48 9091605080 PLAINWASHER 3 49 9091505080 LOCKWASHER 3 50 9091104080 NUT 3 51 90...

Page 122: ...PAGE 122 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 FUEL SYSTEM ASSY FUEL SYSTEM ASSY ...

Page 123: ...Y INJ NO 6 1 21 5154115060 PIPE ASSY FUEL PUMP FILTER 1 22 5154115070 PIPE ASSY INJECTION FILTER 1 23 1096750860 BOLT 2 24 1096300850 FUEL PIPE PACKING 6 31 1154124711 INJECTION LEAK OFF PIPE ASSY 1 32 1096750371 BOLT 1 33 9095714080 LEAK OFF PIPE PACKING 2 34 9154196120 CLIP 6 35 9095245550 CLIP 1 36 5154112231 SUCTION FEED PUMP PIPE 1 37 5097091030 CLIP 2 38 509709104 CLIP 2 39 9019006250 BOLT 2...

Page 124: ...PAGE 124 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 ENGINE FOOT AND HANGER ASSY ENGINE FOOT AND HANGER ASSY ...

Page 125: ...9117776221 RR ENGINE LIFTING HANGER 1 42 9019110200 BOLT 2 UP TO APR 90 9019110220 BOLT 2 MAY 90 42 1 9019110220 BOLT 1 UP TO APR 90 0500410220 BOLT 1 MAY 90 42 2 0208014250 BOLT 1 REPLACES 9920514250 43 9091504140 LOCKWASHER 1 51 1113190080 INJECTION PUMP BRACKET 1 UPTO OCT 87 1113190090 INJECTION PUMP BRACKET 1 NOV 87 52 0108058600 BOLT 7 REPLACES 9010558600 55 9091505080 LOCKWASHER 7 56 9091605...

Page 126: ...PAGE 126 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 INJECTION PUMP ASSY INJECTION PUMP ASSY ...

Page 127: ...0605 INCL ITEMS W 1156026800 INJECTION PUMP ASSY 1 DEC 89 15 1157203470 GOVERNOR ASSY 1 UP TO NOV 89 1157704760 GOVERNOR ASSY 1 DEC 89 20 1157500480 FEED PUMP ASSY 1 REPLACES 1157500280 36 5157810030 INJ PUMP COUPLING 1 37 1197510400 BRACKET 1 38 9884105020 NUT 1 39 5156190480 WASHER 1 40 9096620070 BOLT 1 41 1095390070 PLATE 1 REPLACES 5095390060 41 2 1156192450 PLATE 1 42 5125240570 GEAR 1 43 90...

Page 128: ...PAGE 128 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 ELECTRICAL ASSY ELECTRICAL ASSY ...

Page 129: ...1 30 1823200010 BATTERY SW ASSY 1 REPLACES 9827300090 31 1823100080 STARTER SWITCH ASSY 1 INCL ITEMS W 32 1823130030 STARTER SWITCH 1 33 1823170070 LOCK WITH KEY BARREL 1 37 5824500141 OVER HEAT SW 1 40 1825500732 EMERGENCY RELAY 1 64 9825139288 GLOW PLUG 20 5V 6 65 5197320010 GLOW PLUG CONNECTOR 1 65 1 5197320020 GLOW PLUG CONNECTOR 1 67 9825300430 RESISTANCE CONTROL 24V 1 82 1819000161 ENGINE ST...

Page 130: ...PAGE 130 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 INJ PUMP COMP ASSY INJECTION PUMP COMP ASSY ...

Page 131: ...30010 SPRING 6 35 1156490010 GASKET 6 36 5156440100 HOLDER 6 40 5156250010 PLATE ASSY 3 41 1096230520 O RING 3 43 9812212230 TAPPET ASSY 6 INCL ITEMS W 45 9812212200 PIN 6 47 1156220030 ROLLER 6 48 1156290010 BUSHING 6 49 5156190410 GUIDE 6 55 5156190010 SHIM T 0 60 5156190020 SHIM T 0 70 5156190030 SHIM T 0 80 5156190040 SHIM T 0 90 5156190050 SHIM T 1 00 5156190070 SHIM T 1 10 5156190080 SHIM T ...

Page 132: ...PAGE 132 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 INJ PUMP COMP ASSY INJECTION PUMP COMP ASSY ...

Page 133: ...0 SCREW 6 66 5156370030 RACK 1 67 1156390030 SCREW 1 75 3 1156210630 CAMSHAFT 1 75 4 1156210630 CAMSHAFT 1 76 1156290020 BALL BEARING OVERSIZE AR 1156290030 BALL BEARING STD AR 77 5098000380 BALL BEARING OVERSIZE AR 9000906770 BALL BEARING STD AR 82 5156290240 RING 1 83 9812250470 RING 1 84 9812250490 SHIM T 0 10 9812250500 SHIM T 0 12 9812250510 SHIM T 0 14 9812250520 SHIM T 0 16 9812250530 SHIM ...

Page 134: ...PAGE 134 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 INJ PUMP COMP ASSY INJECTION PUMP COMP ASSY ...

Page 135: ...E QTY REMARKS 87 1156190330 BEARING 1 88 9884100660 SCREW 2 89 9812250430 WASHER 2 93 1156290470 COVER 1 95 1156192820 BOLT 4 108 5835390240 WOODRUFF KEY 1 150 5156191360 PLUB 6 162 9091606100 WASHER 4 163 9091506100 WASHER 4 164 5156390020 NUT 4 180 1156192660 BRACKET 1 181 1156290490 PACKING 1 182 9041010300 STUD 4 183 1156290480 GASKET 1 ...

Page 136: ...PAGE 136 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 GOVERNOR COMP ASSY GOVERNOR COMP ASSY ...

Page 137: ...770 SCRWE 1 37 5157291020 BLT 1 38 9884100270 NUT 1 40 5157210210 COVER 1 42 9813919070 O RING 1 44 9019006160 BOLT 3 46 1157290280 BOLT 1 47 9812350340 CAP 1 48 9091505060 LOCK WASHER 1 50 5157220080 FLYWEIGHT ASSY 1 52 5156190490 KEY 1 53 5157290340 LOCK WASHER 1 54 9813250860 NUT 1 57 5157190080 SLEEVE 1 58 9000902290 BEARING 1 60 9813250880 SHIM T 0 20 9813255510 SHIM T 0 30 9813255520 SHIM T ...

Page 138: ...PAGE 138 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 GOVERNOR COMP ASSY GOVERNOR COMP ASSY ...

Page 139: ...K 1 101 9091854040 SNAP RING 1 102 5157250170 LEVER 1 103 9813250620 PIN 1 104 5157250410 LEVER 1 107 5157250810 LEVER 1 108 9019006160 BOLT 1 109 9813919060 O RING 1 110 1157292990 SHIM T 0 50 1157292980 SHIM T 0 50 1157292980 SHIM T 0 40 1157292970 SHIM T 3 35 1157292960 SHIM T 0 30 1157292950 SHIM T 0 25 1157292940 SHIM T 0 20 111 9813252100 CAP 1 112 5157230640 SPRING 1 116 1157290010 GASKET 1...

Page 140: ...PAGE 140 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 FEED PUMP ASSY FEED PUMP ASSY ...

Page 141: ...3513020 SPRING 1 11 9813550230 PLUG 1 12 9813550350 GASKET 1 15 5157540010 TAPPET ASSY 1 INCL ITEMS W 16 9813514030 ROLLER 1 17 9813514100 PIN 1 18 1157590020 GUIDE 2 26 9813516020 VALVE 2 27 1196230160 O RING 1 REPLACES 1096230160 28 9813517020 SPRING 2 31 1096750630 BOLT 1 32 1157590110 BOLT 1 33 1157590120 PACKING 4 35 1157590030 ADAPTER 1 40 1196230160 O RING 1 REPLACES 1096230160 42 981355025...

Page 142: ...PAGE 142 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 NOZZLE ASSY NOZZLE ASSY ...

Page 143: ...SSY 6 REPLACES 5153110190 2 5153300191 HOLDER ASSY 6 REPLACES 5153300190 INCL ITEMS W 5 5153410010 PUSH ROD 6 6 9153470030 PIN 12 7 9153430130 SPRING 6 8 5153450010 SCREW 6 9 9153390570 WASHE 6 10 5153340010 NUT 6 12 9153390560 GASKET 6 21 5153320020 NUT 6 22 5153390030 GASKET 6 23 5153490020 CONNECTOR 6 31 5153490010 BOLT 6 32 9095714080 PAKCING T 1 0 12 ...

Page 144: ...PAGE 144 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 STARTER ASSY STARTER ASSY ...

Page 145: ...50 FRONT COVER 1 INCL ITEMS W 52 1811293970 METAL COVER 1 53 5811291420 DISH LUG 1 55 5811220160 CLUTCH 1 56 5811291440 CLIP RIG 2 57 5811291450 PINION STOPPER 1 58 1811130260 CENTER BRACKET 1 59 1811293870 BOLT 3 60 1811230240 SHAFT ASSY 1 INCL ITEMS W 61 1811293860 BALL BEARING 1 64 5811291600 SHAFT WASHER 1 65 5811291590 SHAFT WASHER 2 66 5811291580 INSULATE WASHER 1 67 1811130730 CENTER COVER ...

Page 146: ...PAGE 146 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 ALTERNATOR ASSY ALTERNATOR ASSY ...

Page 147: ...291950 ROTOR CLIP 1 16 1 1812292300 ROTOR CLIP 1 17 1812291600 COLLAR 1 18 1812291650 PACKING 1 19 1812291230 PLATE 1 20 1812110310 STATOR 1 25 1812140810 REAR COVER ASSY 1 INCL ITEMS W 26 1812140820 REAR COVER 1 27 1812190330 RECTIFIER ASSY 1 33 1812292270 WASHER 2 40 1812293100 BOLT 1 41 1812292350 BUSH 1 43 1812292340 TUBE 1 45 1811180110 CLIP 1 51 1812130240 COVER 1 52 1812291670 BUSHING 1 55 ...

Page 148: ...PAGE 148 DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 ISUZU 6BD1 ACCESSORIES ACCESSORIES ...

Page 149: ...FINAL COPY 09 15 01 PAGE 149 ISUZU 6BD1 ACCESSORIES ACCESSORIES NO PART NO PART NAME QTY REMARKS 50 9839101011 TACHO DRIVE ELBOW ASSY 1 55 1096231800 PACKING 1 UPTO OCT 87 1096234650 PACKING 1 NOV 87 60 0500408200 BOLT 2 REPLACES 9019108200 ...

Page 150: ...all not be liable here under for damagesinexcessofthepurchasepriceofthe item with respect to which damages are claimed and in no event shall Multiquip be liable for loss of profit or good will or for any other special consequential or incidental damages LIMITATIONOFWARRANTIES Nowarranties expressorimplied aremade in connection with the sale of parts or trade accessories nor as to any engine not ma...

Page 151: ...DCA 60SSAI PARTS AND OPERATION MANUAL FINAL COPY 09 15 01 PAGE 151 NOTE PAGE ...

Page 152: ...RIAL NUMBER ON HANDWHEN CALLING P P P P PAR AR AR AR ARTS DEP TS DEP TS DEP TS DEP TS DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 427 1244 or 310 537 3700 FAX 800 672 7877 or 310 637 3284 SER SER SER SER SERVICE DEP VICE DEP VICE DEP VICE DEP VICE DEPAR AR AR AR ARTMENT TMENT TMENT TMENT TMENT 800 835 2551 or 310 537 3700 FAX 310 638 8046 W W W W WARRANTY DEP ARRANTY DEP ARRANTY DEP ARRANTY...

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