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BS500

500ml Bottle Sampling Unit

User Guide

201.010-EN

www.mpfiltri.co.uk

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Summary of Contents for BS500

Page 1: ...BS500 500ml Bottle Sampling Unit User Guide 201 010 EN www mpfiltri co uk ...

Page 2: ...s Model Numbers BS500 SAFETY WARNING Hydraulic systems contain dangerous ﬂuids at high pressures and temperatures Installation servicing and adjustment is only to be performed by qualified personnel Do not tamper with this device ...

Page 3: ...ication 7 4 Preliminary operations 8 Precautions 5 Fluid Assembly Preparation and Analysis 11 Flushing and Flushing Fluids Procedure De aeration Operating with contamination monitoring 6 Information 17 Warranty Spare Product Part Numbers 7 Fault Finding 18 ...

Page 4: ...Document Revision 1 0 ...

Page 5: ...labo ratory applications utilising mineral oil as the operating ﬂuid Please contact your local sales office for alternative ﬂuid options Benefits Easy to use De aeration facility Large sample volume sampling up to 500ml bottles Check that the operator has read this manual there is no damage to any of the components all the accessories are present and correct ...

Page 6: ... top chamber 1 x BS500 User guide 1 x 0 6m Minimess hose 3 x 200ml bottles 2 x 500ml bottles 1 x 12V DC power supply with rated output of 12V DC 3 33amp maximum current DC connector is centre pin positive Impor tant do not use the contamination monitoring product power supply with the 500ml bottle sampling unit as it has an inad equate power rating ...

Page 7: ...ompatible please contact sales team for queries about other ﬂuids Hoses 600mm minimess hose Viscosity 400 cSt maximum ﬂuid viscosity Ambient temperature 10 C Min to 80 C Max Working temperature 0 C Min to 40 C Max Dimensions 340mm H x 264mm W x 350mm D Weight 7kg As a policy of continual improvement MP Filtri UK reserve the right to alter the specification without prior notice Figure 3 1 ...

Page 8: ...the top chamber is fully engaged before switching on the product Always make sure to vent the product of pressure prior to opening or re starting the pump check visiwink Warning Turning on the pump with the unit pressurised can reduce the per formance of the product and or cause irreparable damage 4 1 3 Bottle Cleanliness and Verification To reduce the risk of your sample container affecting the c...

Page 9: ... propyl alcohol Replace cap shake vigorously and drain to a waste container 3 Fill to 50 of the container volume with 0 4μm filtered Petroleum Ether Re place cap shake vigorously and drain to a waste container 4 Loosely replace the cap and do not remove until you are ready to take your next sample This allows any trace amounts of Petroleum Ether to evaporate from the bottle and reduces the risk of...

Page 10: ... fluid sample should be disposed of correctly and respon sibly in line with local and international regulations 4 1 4 Fluid Sampling Hand Pump We always recommend using our hand pump clean bottle and hose method which limits ingress of contamination Using the hand pump means that the sample hose can be cleaned or replaced between samples and the bottle always remains isolated from the surrounding ...

Page 11: ...ing product with a bottle sampler both units should be ﬂushed in series with a suitable ﬂuid to remove any traces of previous samples For guidance on ﬂushing ﬂuids see the document on the CD supplied with the contamination monitoring product Important Do NOT use acetone 1 Bottle sampler 2 600mm minimess hose 3 Contamination monitoring product 4 Waste hose 5 Waste container ...

Page 12: ... by rotating anti clockwise until it disengages and then lift to remove 10 Place a bottle with minimum 200ml of ﬂushing ﬂuid onto the base unit 11 Replace the top chamber The silver spot on the top chamber should be aligned with the centre of the smallest groove The top chamber can then be lowered and the top should be lined up with the silver line between the two lines on the base 12 Turn the sel...

Page 13: ...nimum from the system into the bottle provided If this is impractical then use the hand pump clean bottle and hose provided to draw off a sample of ﬂuid Note Please ensure that the pump and hose are cleaned with an appropriate filtered solvent i e Iso propyl alcohol prior to the sample being taken Sample bottles and associated products are to be cleaned in accordance with the instructions on page ...

Page 14: ... the bottle sampler Note Do NOT pour fluid sample directly into the chamber 26 Replace the top chamber The silver spot on the top chamber should be aligned with the centre of the smallest groove The top chamber can then be lowered and the top should be lined up with the silver line between the two lines on the base 27 Screw top valve clockwise until slight resistance is felt to close valve 28 Turn...

Page 15: ...rating mode selector to the position nearest the red disc marked P Note The top valve must not be opened BEFORE the operating mode selector has been changed to the position P To do so could allow fluid to reverse flow back into the sample bottle and contaminate the sample 31 Screw the top valve on the bottle sampler anticlockwise to open the valve 32 Switch ON the bottle sampler 33 The pressure in...

Page 16: ...een before removing the top chamber 38 Remove the top chamber and remove the sample bottle Note Do not allow fluid to drip from the dip tube onto the pressure vacuum port The pressure vacuum port is the small vertical hole that can be seen in the base unit after the top chamber has been removed 39 If you have other samples to analyse as long as the specification of the ﬂuid is the same you can rep...

Page 17: ... guaranteed for 12 months upon receipt of the unit subject to it being used for the purpose intended and operated in accordance with this User Guide 6 2 Spare Product Part Numbers For spare parts please see www mpfiltri co uk or contact local sales office ...

Page 18: ...ottle sampler and the CMP Confirm that there is a free ﬂow of ﬂuid to the CMP by operating the ﬂush valve and observing ﬂuid pass ing to waste Check that the BS500 is reaching sufficient pressure 2 to 2 5bar Bottle sampler not reaching required pressure Re grease o ring in the base of bottle sampler using a suitable grease silicone grease is recommended ...

Page 19: ...the right to alter specifications without prior notice Except as permitted by such licence no part of this publication may be reproduced stored in retrieval system or transmitted in any form or any means electronic mechanical recording or otherwise without prior writ ten permission of MP Filtri UK ...

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