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MTN5520

3

rev. 02/04/03

Troubleshooting:

SOLUTION

The release valve is not closed. 

Turn the valve clockwise tightly.

Low on hydraulic fluid. 

Refill the jack to the correct level of 
hydraulic fluid.

Pump seals and back-up ring are defective.

Clean hydraulic fluid passages, replace seals 
and renew hydraulic fluid.
(Must be serviced by qualified service center)

The hydraulic system is filled with air. Open

the release valve, pump handle rapidly (4) 
full strokes to purge air, close release valve.

Return spring is broken or linkages binding.

Replace spring if broken. Grease pivot shaft, 
oil all lift arm linkages.

Discharge ball is not sealing hydraulic system 
and oil may be dirty. Manually flush 
hydraulic system by raising and lowering lift 

arm by hand. Open the release valve, as 
required to raise and lower the lift arm. 
Manually raise and lower lift arm.

PROBLEM

Jack will not lift load

Jack will not hold load

or handle rises

Jack will not lift to

its full height

Jack will not lower

completely

Jack will not lift smoothly

or jack feels spongy

Summary of Contents for MTN5520

Page 1: ...on Push Valve Lever for Fast Air Control 3 Position Lock Lever Safety Overload Valve Large Diameter Wheels for Ease of Operation Owner User Responsibility The owner and or user must have a thorough understanding of the manufacturer s operating instructions and warnings before using the service jack Personnel involved in the use and operation of equipment shall be careful competent trained and qual...

Page 2: ... Lay the jack on its side and allow the oil to run out into suitable drain pan The oil will run slowly because air must enter as oil drains out Be careful to prevent dirt or foreign matter from entering the system Replace with proper oil IMPORTANT Use only a good grade hydraulic fluid Avoid mixing types of oil Do not use brake fluid alcohol glycerin transmission fluid or dirty oil Improper fluid c...

Page 3: ... handle rapidly 4 full strokes to purge air close release valve Return spring is broken or linkages binding Replace spring if broken Grease pivot shaft oil all lift arm linkages Discharge ball is not sealing hydraulic system and oil may be dirty Manually flush hydraulic system by raising and lowering lift arm by hand Open the release valve as required to raise and lower the lift arm Manually raise...

Page 4: ...5 1 5 9 5 21 5 7 5 3 5 14 5 20 5 18 5 13 5 16 5 11 5 12 4 4 4 6 5 17 4 5 4 11 4 9 4 2 4 1 4 3 4 8 4 10 3 4 2 31 2 19 2 20 3 2 3 12 3 10 2 19 2 25 2 23 3 14 3 13 2 24 2 8 2 7 2 2 2 32 2 1 2 5 2 4 2 3 2 17 2 18 2 22 2 21 6 7 6 6 6 8 2 12 2 13 2 29 2 14 3 8 3 5 3 6 3 9 3 7 5 15 7 0 Air Pump Ass y 4 0 Release Valve Ass y 2 0 Piston Rod Ass y 5 0 Handle Ass y 10 30 Air Valve Ass y 5 8 5 9 5 19 8 12 8 1...

Page 5: ...r Pin 1 Item Part No No Description Qty 5 21 Handle Cap 2 5 22 Handle Cap 1 6 1 Handle Fork Bracket 2 6 3 Frame 1 6 6 RS66226 6 Upper Cover 1 6 7 Machine Screw 4 6 8 Lock Washer 4 6 9 Bolt 4 6 12 Bolt 4 6 13 Bolt 4 6 14 Spring Washer 4 6 15 Lower Cover 1 7 0 RS66227 0 Air Pump Ass y 1 7 1 Packing Washer 1 7 2 Muffler Cover 1 7 3 O Ring 23 6 x 3 55 1 7 4 Valve Rod 1 7 5 Rubber Pad 1 7 6 Packing Was...

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