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TROUBLE

?

 DO NOT RETURN TO STORE

 

contact us!    

888-488-MOTO (6686) 

or email [email protected]

RESOLVING THE UNEXPECTED

RESOLVING THE UNEXPECTED

GENERAL GUIDELINES

RESOLVING THE UNEXPECTED

SPECIFIC PROBLEMS

If you encounter trouble during a ride, the first thing you should do is stop 

and turn off your mini bike as soon as it is safe to do so. Do not continue to 

ride if something feels wrong, or if you hear a strange noise until you know 

what the source of the problem is and you have determined that the situation 

is not dangerous. If you continue to ride, you may cause more damage to the 

mini bike and create a dangerous situation for yourself or for those around you.

After you stop and shut off your mini bike, take time to carefully inspect the 

entire bike and identify the problem. Always consider all your options since 

you may be able to fix the problem easily or you may be able to make a 

temporary repair that will get you home. Or it may be prudent to leave the 

mini bike where it is and walk to get help or you may be able to push it home 

if you are close enough.

Whatever the problem may be, always follow these three simple rules:

1. Always put safety first.

2. If you make a temporary fix to your mini bike, be sure to get a permanent 

     fix done as soon as possible,

3. Do not continue to ride if your mini bike is in an unsafe condition.

Following are some recommendations for specific problems that may arise.

IF YOU HAVE A FLAT TIRE

How you handle a flat tire when you are out on the trail is determined by the 

severity of the tire damage and what tools and supplies you have with you. 

For example, if you carry an aerosol tire sealer you may be able to pump up 

and seal a small puncture. Or if you carry a patch kit, you may be able to repair 

the leak, but this will require removing the wheel from the mini bike and the 

tire from the rim, as well as a tire pump.

If you experience a torn tire, you will not be able to fix the problem on the trail 

and will have to send for help or walk the mini bike home. Never attempt to 

ride on a flat tire as it will be very hard to handle and if the tire comes off it can 

lock up the wheel and create a very dangerous situation.

IF YOU CRASH

Personal safety is the first priority after an accident. After a crash, you must 

fist determine if you or anyone around you is injured before inspecting the 

mini bike for damage. If you find that the mini bike has been damaged you 

must determine if it can safely be ridden before proceeding. Look carefully for 

cracked frame or fork tubes, loosened bolts or bent parts on your mini bike. Be 

sure that nothing is rubbing on a wheel as this can cause a sudden and dan-

gerous flat tire. Make sure that all operating controls are in good working order 

and that the handlebars are not bent or broken.

Sometimes crash damage is not immediately apparent so be sure to inspect 

the mini bike very carefully after you get it home. And always have a Motovox 

Service Center inspect your mini bike after a crash to determine if it is safe to 

ride your mini bike.

Summary of Contents for MBx10

Page 1: ...rtant Information Read thoroughly before riding the first time OWNERS MANUAL MOTOVOX COM VISIT US ONTHEWEB FOR MORE INFORMATION Attaching handlebars See page 17 MINIMUM AGE 16 Younger riders require adult supervision ...

Page 2: ...he right to make product changes at any time without notice and without obligation to make the same or similar changes to any vehicle previously built or sold Avoid operating this vehicle on paved surfaces including but not limited to highways parking lots sidewalks and driveways Never operate this or any designated off road vehicle on a public street road or highway where it will be in violation ...

Page 3: ...ed for competition LIMITATIONS OF LIABILITY ThisLimitedWarrantyisnon transferableaftertheProduct sinitialsale NounapprovedmodificationscanbemadetotheProduct itsperformanceorotherwise inorderforthisLimitedWarranty toremainineffect Noreimbursementisprovidedfortowing lossoftime lossofuse inconvenience incidentalorconsequentialdamages ThisLimitedWarrantycoversonlypartsandlaborduetomanufacturerdefect D...

Page 4: ... as a recreational vehicle for off road use only and by a single rider only This mini bike is built for younger riders who are under 165 lbs with basic experience Before riding please take your time to get acquainted with your mini bike and how it works To protect your investment we urge you to keep it well maintained In addition to regular maintenance it is important to observe and perform all pr...

Page 5: ...erate any motorized vehicle while intoxicated including mini bikes As a parent your child s safety is your first priority Riding a mini bike is very fun but just like riding a bicycle bad decisions can result in injury or death As a parent you can prevent accidents by making informed decisions about if when and how your child will ride Always supervise your child when he she is riding Before you a...

Page 6: ...el valve is in the ON position The locations and operation information of each of these controls in shown below The Choke Lever is used to start the engine when it is cold and is located above the air filter It is used to restrict the amount of air in the fuel mixture to start easier and warm up Flip the lever up to the START position to start and then as the engine warms up move the lever down to...

Page 7: ...you or upward The throttle grip is spring loaded so it will return to the lowest position as you release it The Chain Tensioner is used to keep the proper tension on the drive chain and is located on the frame next to the chain guard You should have about a half inch of play in the longest part of the chain if not loosen the set screw and turn the nut clockwise to tighten and the opposite directio...

Page 8: ...ction As a reminder Never ride without a helmet Helmets significantly reduce the number and severity of head injuries An approved DOT motorcycle helmet is the most important part of your safety gear Choose one that fits properly and is snug on your head Motorcycle dealers can help in selecting a good quality helmet with proper fit 1 Check tire pressure with a tire gauge Recommended tire pressure i...

Page 9: ...foreYou Ride Even if you have ridden other mini bikes in the past take time to become familiar with how this mini bike runs and how it handles Different bikes have different handling characteristics Always practice in a safe area until you feel comfortable with how this mini bike runs For your safety always avoid running the engine in an enclosed space with poor ventilation such as a garage The mi...

Page 10: ...keep your mini bike well maintained the maintenance schedule following will provide you valuable information that will help you keep your mini bike in excellent and safe operating condition and avoid injury The service intervals in this section are based on average riding conditions More frequent service is needed if you subject your mini bike to severe use such as competition or riding in unusual...

Page 11: ...ollow these steps 1 After unpacking your mini bike stand it on the kick stand on a level surface 2 Remove the screws from the handlebar clamps and set aside Remove upper clamp 3 Sitting on the bike place the handlebars in the lower clamp in a comfortable position being careful to center in the clamps 4 Replace upper clamps and bolts and tighten to 12 foot lbs with a torque wrench See the Maintenan...

Page 12: ...sely affect the performance of your engine 1 Park the mini bike on a firm level surface 2 Clean around the oil fill cap and surrounding surfaces 3 Unscrew the oil fill cap and wipe the dipstick portion clean 4 Reinsert the oil fill cap but DO NOT SCREW IT IN 5 Remove the oil fill cap check the oil level If the level is at or near the high mark you do not need to add oil If it is at or below the lo...

Page 13: ...st the free play follow these steps 1 Loosen the lock nut on the throttle cable 2 Turn the adjuster nut in the direction needed to gain or reduce free play 3 Tighten the lock nut 4 After adjusting check the throttle for smooth rotation from open to closed in all steering positions Adjusting Nut Rear Disc Brake A corroded spark plug can cause your engine to run rough or in the case of a fowled plug...

Page 14: ...old 10 15 PSI Front Wheel TROUBLE DO NOT RETURN TO STORE contact us 888 488 MOTO 6686 or email info motovox com A tire blowout can lead to a dangerous situation not to mention being very inconvenient It is important to inspect your tires before each ride Inspect both tires for bumps and bulges in the sidewall and tread Look closely for cuts or other damage Inspect both tires for embedded objects l...

Page 15: ...he tension of your drive chain see below Always inspect your drive chain to be sure it is well lubricated and in good condition Watch for damaged rollers or pins dry or rusted links or any kink ing of the chain If you are not able to adjust the tensioner enough to get proper tension on your drive chain you need to replace your chain Your MBx10 mini bike uses a centrifugal clutch which requires per...

Page 16: ...lling us at 888 488 MOTO 6686 1 Examine the drive train a Raise the rear wheel off the ground and spin it by hand Is the brake dragging 2 Has the choke been turned off after the engine has warmed up 3 Check the tire pressure and be sure they are not under inflated 4 Check the air filter and be sure it is not clogged 5 Check the fuel filter and be sure it is not clogged 6 Check the spark plug and r...

Page 17: ...ise IFYOU HAVE A FLATTIRE How you handle a flat tire when you are out on the trail is determined by the severity of the tire damage and what tools and supplies you have with you For example if you carry an aerosol tire sealer you may be able to pump up and seal a small puncture Or if you carry a patch kit you may be able to repair the leak but this will require removing the wheel from the mini bik...

Page 18: ...chain tension If the chain breaks when it comes off chances are that you will not have a spare master link with you for the repair But your chain may be able to be salvaged with a new master link Consult your Motovox Service Center BRAKE If you experience a problem with one of the brake system components and you lose your brake do not ride this mini bike Turn off the mini bike and push it home or ...

Page 19: ...tatesofAmericaincompliancewiththeCleanAirActandapplicableregulationsof theUnitedStatesEnvironmentalProtectionAgency Anypartorpartsreplacedunderthiswarrantyshallbecomethe propertyofAPTPowersport II Limitations ThisEmissionControlSystemWarrantyshallnotcoveranyofthefollowing A Repairorreplacementasaresultof 1 accident 2 misuse 3 repairsimproperlyperformedorreplacementsimproperlyinstalled 4 useofrepla...

Page 20: ...ck on ACTION to fill out your registration form online Motovox MBx10 Product Registration Please complete and mail this card within 10 days of purchase Name Age Address City State Zip Email Home Phone Work Phone Purchase Date Purchased from VIN Number Male Female Occupation Is this your first Motovox product Other similar product owned before How did you hear about the MBx10 How do you plan to use...

Page 21: ...ovox MBx10 visit motovox com TROUBLE DO NOT RETURN TO STORE contact us 888 488 MOTO 6686 or email info motovox com Motovox would sincerely like to thank you for choosing one of our fine products and we hope you will have many years of safe fun enjoyment with your new dirt bike ...

Page 22: ......

Page 23: ...ox Motorsports 8844 Hillcrest Road Kansas City MO 64138 3759 Toll Free 1 888 488 MOTO 6686 Motovox com email info motovox com IF YOU HAVE TROUBLE DO NOT RETURN TO STORE CALL MOTOVOX AND WE WILL MAKE IT RIGHT ...

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