2012 MotorVac, Inc.
ZIM11-00474 Rev. 0
Table of Contents
Introduction ..............................................................................................................................3
System Features and Functions ...............................................................................................4
Safety Information .....................................................................................................................6
Safety Before Starting ..............................................................................................................................6
Safety When Connecting/Disconnecting Hoses .......................................................................................7
Safety During Service...............................................................................................................................7
Initial Setup ................................................................................................................................8
Service Procedures ...................................................................................................................9
Fuel System Types ...................................................................................................................................9
Manifold Connection..............................................................................................................................11
Vehicle Connection Procedure ...............................................................................................................12
Service Procedure With Manifold ..........................................................................................................13
Service Procedure With Schrader Port Connection ................................................................................16
Service Procedure with Direct Connection.............................................................................................19
Fuel System Diagnostics ........................................................................................................22
Fuel System Pressure Test......................................................................................................................23
Fuel Volume Test ...................................................................................................................................23
Leakdown Test .......................................................................................................................................25
Deadhead Test ........................................................................................................................................25
Troubleshooting and Additional Help.....................................................................................26
Appendix A - Maintenance ......................................................................................................27
Maintenance Procedures.........................................................................................................................27
Maintenance Record...............................................................................................................................27
Appendix B - Replacement Parts ............................................................................................28
Replacement Parts .................................................................................................................................28
Appendix C - System Accesories ...........................................................................................29
Standard Adaptor Kit..............................................................................................................................29
Deluxe Adaptor Kit ................................................................................................................................31
Summary of Contents for CarbonClean 1000
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