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Safety Information & Precautions 

The following safety instructions should be observed at all times when opening the MotorVac BRAKEVAC-II.

• 

Perform a visual inspection before each use.  If the unit shows defects or damage, do not use!  Have 

your equipment repaired by an authorized MotorVac Service Center.

•  The MotorVac BRAKEVAC-II is to be used only in accordance with the operator’s manual. 

• 

The MotorVac BRAKEVAC-II is to be used only for the maintenance and repair of hydraulic brake fluid 

and clutch systems. 

• 

Fill the MotorVac BRAKEVAC-II with BRAKE FLUID ONLY!  Do not mix the different DOT standards 

together.  Never use the unit with any fluid other than BRAKE FLUID! 

•  WARNING! USE OF FLUIDS OTHER THAN BRAKE FLUID CAN DAMAGE THE SEALS IN THE 

PUMPS! USE OF OTHER FLUID CAN VOID THE WARRANTY!

• 

Follow all instructions from the Brake Fluid Manufacturer.  Read all cautions on the container.  Use proper 

precautions when coming into contact with brake fluid. 

• 

Keep your MotorVac BRAKEVAC-II clean.  Wipe your bleeder with a clean rag and non-flammable 

solvent.  Wipe all residual fluids from the bleeder before use. 

• 

Do not put oil, gasoline, or solvent soaked rags on the bleeder, as this will create a fire hazard. 

• 

Use only manufacturer’s recommended adapters and accessories. Always follow the vehicle 

manufacturer’s service and maintenance instructions.

Brake Flush Service Procedure 

1. 

Remove the fill cap from the MotorVac BRAKEVAC-II clean fluid tank and fill with new brake fluid.  You 

can observe the fluid level by looking at the level indicator window at the front of the unit.  Replace the fill 

cap. 

2. 

Attach the power cord to a good 12 volt DC power source.

 

3. 

Install the proper master cylinder reservoir adapter and connect the black pressure hose coupling to the 

adapter. 

4. 

Turn the pressure switch to the ON position and check for leaks.

 

5. 

Adjust the pressure regulator until the desired pressure is reached. (45 lb. maximum).  Do not over 

pressurize the reservoir as it may become damaged. To set pressure, relieve any residual pressure from 

the service hose by inserting the ‘fill’ adapter into the coupler at the hose end. Open the regulator valve 

‘counter-clockwise’ before starting the pump. If control knob is locked, pull outward slightly until knob 

clicks off the locking tab. After starting the pump adjust the regulator in ‘clockwise’ until the correct 

pressure reading is obtained. Control knob can be locked by pushing knob ‘in’ towards control panel. 

 

6. 

Attach the transparent (vacuum) hose to the bleeder adapter and connect to the vehicle’s first wheel 

bleeder valve in the sequence. Turn on the “Vacuum” switch. Open the bleeder valve and observe the 

fluid flow. When the fluid is clean, close the bleeder valve. 

7. 

Bleed the brake system according to manufacturer’s recommended sequence by moving the vacuum 

3

Summary of Contents for 500-8100

Page 1: ...issauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com BrakeVac II Brake Fluid Service System Part No 500 8100 500 8105 USER MANUAL 500 8100 Serial Numbers 8100 1200 and up 500 8105 Serial Numb...

Page 2: ...I equipment has been designed for use on all hydraulic brake and clutch systems especially Anti Lock Braking Systems The simplicity of our pressure bleeder makes it very user friendly and elimi nates...

Page 3: ...res Safety Information Precautions Brake Flush Service Procedure Adjusting the pressure regulator Automatic low fluid level warning system and shut off Emptying the tank after each use Tips for hydrau...

Page 4: ...ained in the water droplets cause oxidation Electrolysis and oxidation corrodes the hydraulic master cylinder and wheel cylinders and steel brake lines from the inside Pressure bleeding has been prove...

Page 5: ...info motorvac com www motorvac com 2 A B G H I C D J E F System Features Back view Waste used fluid capture tank...

Page 6: ...icle manufacturer s service and maintenance instructions Brake Flush Service Procedure 1 Remove the fill cap from the MotorVac BRAKEVAC II clean fluid tank and fill with new brake fluid You can observ...

Page 7: ...m 0 PSI on the pressure gauge until the proper pressure is reached Automatic low fluid level warning system and shut off The MotorVac BRAKEVAC II will shut off the clean fluid pump automatically when...

Page 8: ...check tightness We recommend during this pressure bleeding process to slowly press the brake or clutch pedal a few times to insure complete purging of air and fluid between the primary and secondary m...

Page 9: ...xpandable o ring Fits Ford Hyundai Chrysler Kia Mazda Pontiac Nissan and Subaru BA 03 066 6003 1 Three tab twist on with expandable o ring Fits GM Chevrolet Cadillac Mazda Pontiac and Daewoo BA 04 066...

Page 10: ...69 BA 10 066 6009 1 Expandable o ring with adjustable hold down tabs Fits Toyota Lexus with diameter of 2 75 BA 11 066 6010 1 Twin cylinders with rubber cones connected together with common hose Chain...

Page 11: ...1 Honda Civic adapter 066 6011 1 Plate adapter with 2 hold down chains for rectangular cast iron master cylinders BA 12 066 0020 1 Small universal round adapter with chain tension hold down Specially...

Page 12: ...lay EAR Mount 8 Relay Trm 020 1201 Drain tank switch momentary 020 1205 Two Position ON OFF Switch 020 1402 Low level switch in tank 020 8207 Power Cord 050 1009 Screen filter 050 1308 Pressure gauge...

Page 13: ...info motorvac com www motorvac com 10...

Page 14: ...1324 Blundell Rd Mississauga ON Tel 905 615 8620 Fax 905 615 9745 www motorvac com ZIM13 00828 Rev3...

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