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Motorola V180, Service Manual

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Motorola V180 Service Manual Download Page 25

6809485A79-O

        July 08, 2004  

25

Level 1 and 2 Service Manual

Disassembly

5.

Carefully lift the rear housing away from the front housing and flip assembly.

6.

To replace, carefully align the rear housing to the front housing and the flip 
assembly, then press the rear chassis assembly down until the 2 housing 
catches engage with the corresponding openings on the rear chassis assembly. 
Press the housings together until the catches snap into place.

7.

Replace the 4 transceiver screws and tighten to a final torque setting of 1.5 
inch pounds or. Do not over tighten.

8.

Replace the 2 rubber screw covers near the antenna.

9.

Replace the antenna, SIM, battery, and battery cover as described in the 
procedures.

040210o

Figure 6. Removing the rear housing

Rear Housing Latch

Rear Housing Latch

Summary of Contents for V180

Page 1: ...Level 1 and 2 Service Manual V180 Digital Wireless Telephone GSM 850 900 1800 1900 MHz GPRS ...

Page 2: ......

Page 3: ...ng and Replacing the Subscriber Identity Module SIM 22 Removing and Replacing the Antenna 23 Removing and Replacing the Rear Housing 24 Removing and Replacing the Transceiver Board Assembly 26 Removing and Replacing the Keypad 28 Removing and Replacing the Microphone and Microphone Grommet 29 Removing and Replacing the CLI Lens 30 Removing and Replacing the Flip Housing 31 Removing and Replacing t...

Page 4: ...4 July 08 2004 6809485A79 O Contents V180 ...

Page 5: ...t parts Product Names Product names are listed on the front cover Product names are subject to change without notice Some product names as well as some frequency bands are available only in certain markets Product Changes When electrical mechanical or production changes are incorporated into Motorola products a revision letter is assigned to the chassis or kit affected for example A B or C and so ...

Page 6: ... license to use the Motorola product and the Motorola computer programs with the Motorola product About This Service Manual Use of this manual assures proper installation operation and maintenance of Motorola products and equipment It contains all service information required for the equipment described and is current as of the printing date Refer questions about this manual to the nearest Custome...

Page 7: ...ill be repaired but not refurbished as standard Appointed Motorola Service Hubs will perform warranty and non warranty field service for level 2 assemblies and level 3 limited PCB component Motorola High Tech Centers will perform level 4 full component repairs Customer Support Customer support is available through dedicated Call Centers and in country help desks Product Service training is availab...

Page 8: ...number or other related major assembly along with a description of the related major assembly and of the component in question In the U S A to contact Motorola Inc on your TTY call 800 793 7834 Accessories and Aftermarket Division AAD Order replacement parts test equipment and manuals from AAD For EMEA spare parts call 49 461 803 1638 For Asia spare parts call 65 648 62995 U S A Outside U S A Phon...

Page 9: ...ry 44 5 mm x 84 5 mm x 24 8 mm 1 75 inches x 3 32 inches x 0 97 inches Size Volume 80 cc 4 88 in3 with battery Weight 95 grams 3 35 oz with battery Battery Life with standard 820 mAh Li Ion Battery Talk Time 150 to 350 minutes Standby time 145 to 225 hours All talk and standby times are approximate and depend on network configuration signal strength and features selected Standby times are quoted a...

Page 10: ...10 July 08 2004 6809485A79 O Specifications V180 Classes Class 1 bits 182 bits Class 2 bits 78 bits Bit Rate with FEC Encoding 22 8 kbps Speech Coding Function Specification ...

Page 11: ...ts behind a removable back cover The phone accepts both 3V and 1 8V mini subscriber identity module SIM cards which fit into the SIM holder underneath the battery The antenna is a fixed stub type antenna Inexpensive direct connection to a computer or handheld device via RS232 or USB for data and fax calls and for synchronizing phonebook entries with TrueSync software can be accomplished by using t...

Page 12: ...2 July 08 2004 6809485A79 O Product Overview V180 Other technical features include WAP 2 0 MIB 2 2 MMS EMS 5 0 IM Wireless Village 22 KHz polyphonic speaker J2ME MIDP 2 0 Mini USB connector GPRS Class 10 ...

Page 13: ...of record playback and management tools that make it easy to store and maintain a list of personal memos SIM Application ToolkitTM Class 2 SIM Application Toolkit is a value added service delivery mechanism that allows GSM operators to customize the services they offer their customers from the occasional user who requests sports news and traffic alerts to a high call time business user who receive...

Page 14: ...y method available for example phone numbers Caller Line Identification Upon receipt of a call the calling party s phone number is compared to the phone book If the number matches a phone book entry that name will be displayed If there is no phone book entry the incoming phone number will be displayed In the event that no caller identification information is available the Incoming Call message is ...

Page 15: ...rform the function shown in the corners of the display The right key will usually select an option whereas the left key will usually exit a function or return to a previous screen The menu key opens the initial menu structure or allows access to a submenu whenever M appears on the display Color Display The V180 wireless phone features a 65k color CSTN Thin Film Transistor TFT 128 x 128 pixel displ...

Page 16: ...e Voice Message Waiting Indicator 1 Appears when a voicemail message is received This is a network dependent feature Battery Level Indicator Shows the amount of charge left in the battery The more segments visible the greater the charge Recharge the battery as soon as possible when the Low Battery warning message appears Clock Shows the current date and time Menu Indicator Indicates the user can p...

Page 17: ... e Messages Create Message Voicemail Message Inbox Email Msgs Browser Info Services Quick Outbox Drafts K Chat Settings Menu l Personalize Home Screen Main Color Style Greeting Wallpaper Screen Saver Quick t Ring Styles Style Style Detail My L Connection Sync H Call Forward Voice Calls Fax Data Calls Cancel All Forward Status U In Call Setup In Call Call Cost Setup My Caller ID Talk and Fax Answer...

Page 18: ...y Removal Removing the battery causes the device to immediately shut down and any pending work for example partially entered phone book entries or outgoing messages is lost Operation For detailed operating instructions refer to the appropriate User s Guide listed in the Related Publications section toward the end of this manual Pressing either volume key will mute the alert To ensure proper memory...

Page 19: ...d to power device 0180386A82 Antistatic Mat Kit includes 66 80387A95 antistatic mat 66 80334B36 ground cord and 42 80385A59 wrist band Provides protection from damage to device caused by electrostatic discharge ESD 6680388B67 Disassembly tool plastic with flat and pointed ends manual opening tool Used during assembly disassembly of device 6680388B01 Tweezers plastic Used during assembly disassembl...

Page 20: ...erable to damage from electrostatic discharge ESD Ensure adequate static protection is in place when handling shipping and servicing the internal components of this equipment G Avoid stressing the plastic in any way to avoid damage to either the plastic or internal components E All batteries can cause property damage and or bodily injury such as burns if a conductive materialsuch as jewelry keys o...

Page 21: ...ted arrow first into the battery compartment and push down 8 Insert the ridge at the bottom of the battery housing into the base of the phone then push the cover down and snap it into place 031828o Figure 2 Removing the battery E There is a danger of explosion if the Lithium Ion battery is replaced incorrectly Replace only with the same type of battery or equivalent as recommended by the battery m...

Page 22: ...bed in the procedures 2 Slide the SIM out of it s holder as shown in Figure 3 3 Carefully lift the SIM out of the phone 4 To replace slide the SIM into the holder ensuring the keyed corner of the SIM aligns with the notch molded into the holder 5 Replace the battery and battery door as described in the procedures 040431o Figure 3 Removing the SIM SIM ...

Page 23: ... threads are completely disengaged pull the antenna straight out of the phone to remove 4 To replace insert the threaded end of the antenna carefully into the housing and after ensuring the threads are properly engaged rotate clockwise Tighten firmly by hand 5 Replace the SIM battery and battery cover as described in the procedures 031830o Figure 4 Removing the Antenna G Ensure antenna threads are...

Page 24: ...ng Retain the screws for reassembly See Figure 5 4 Release the two housing latches on each side of the phone by inserting the pointed end of the plastic disassembly tool into the openings on the rear housing G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD and component damage G In addition to 4 screws the rear housing asse...

Page 25: ...il the 2 housing catches engage with the corresponding openings on the rear chassis assembly Press the housings together until the catches snap into place 7 Replace the 4 transceiver screws and tighten to a final torque setting of 1 5 inch pounds or Do not over tighten 8 Replace the 2 rubber screw covers near the antenna 9 Replace the antenna SIM battery and battery cover as described in the proce...

Page 26: ...e disassembly tool under the flex connector and remove the connector from the transceiver board See Figure 7 G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD and component damage G The flexible printed cable FPC flex is easily damaged Exercise extreme care when handling 040243o Figure 7 Disconnecting the flex from the trans...

Page 27: ... connector on the transceiver board and press firmly until it snaps into place 6 Replace the rear housing antenna SIM battery and battery cover as described in the procedures 040245o Figure 8 Removing the transceiver PC board assembly Be sure the volume smart buttons and voice button are correctly positioned in relation to the corresponding switches on the transceiver board Verify operation of the...

Page 28: ...he keypad assembly from the transceiver board with caution 3 To replace remove any protective covering to expose the keypad adhesive 4 Carefully set the keypad assembly into the front housing assembly Ensure the volume smart key keypads will contact the switchdome assembly on the transceiver board when installed 5 Insert the keypad into the front housing ensuring the keys align properly with the o...

Page 29: ...ng 3 Slip the grommet from the microphone 4 To replace slip the microphone into the microphone grommet as shown in the figure then insert the assembly into the socket on the front housing assembly Ensure the microphone assembly is fully seated in the front housing assembly G This product contains static sensitive devices Use anti static handling procedures to prevent electrostatic discharge ESD an...

Page 30: ...remove it from the flip assembly as shown in Figure 11 Be careful not to damage the lens 3 To replace align the CLI lens to the flip assembly 4 Insert the top end of the CLI lens into the flip assembly 5 Press the bottom end of the CLI lens into the rear housing Be careful not to damage the CLI lens tabs 6 Replace the rear housing antenna SIM battery and battery cover as described in the procedure...

Page 31: ...ews from the flip assembly see Figure 12 Set the screws aside for re use 3 Use the disassembly tool to unlatch the flip housing on each side 4 When both sides of the flip housing are unlatched lift the flip housing away from the flip assembly 5 To replace align the bracket to the flip assembly 6 Slide the bracket onto the flip housing Ensure the bracket holes align with the flip assembly screw bos...

Page 32: ...r and battery SIM antenna rear housing transceiver board assembly keypad microphone CLI Lens and flip housing as described in the procedures 2 Remove the rubber CLI boot from the flip assembly 3 Use the disassembly tool to remove the flip assembly from the front housing 040445o Figure 13 Removing the Flip Assembly ...

Page 33: ...lip housing Be careful not to damage the Flexprint cable assembly 5 Carefully lift the display module assembly out of the flip housing 6 Release the 4 latches around the display module and the display connector to remove the display module from the Flexprint cable assembly 040445o Figure 14 Removing the Display Assembly ...

Page 34: ... and stored memory such as phone books or even just program a unit with basic user information such as language selection V180 telephones use TrueSync synchronization software to effect a personality transfer Identification Each Motorola GSM device is labeled with a variety of identifying numbers The following information describes the current identifying labels Mechanical Serial Number MSN The Me...

Page 35: ... types or individual units The full IMEI structure is listed in Table 2 Where TAC Type Allocation Code formerly known as Type Approval Code NN Reporting body identifier XXXX Type Identifier YY YY is set to 00 from 01 01 2003 until 31 03 2004 ZZZZZZ Individual unit serial number A Phase 1 0 Phase 2 check digit defined as a function of all other IMEI digits Other label number configurations present ...

Page 36: ...ace the battery as described in the procedures 6 Press to turn the phone ON Manual Test Mode Commands Table 3 Manual Test Commands Key Sequence Test Function Name Remarks Menu 048263 Enter manual test mode End Key Exit manual test mode 54 Suspend Required for all Test Mode Operations 0 0 0 Select tone 0 0 0 1 Select tone 1 0 0 2 Select tone 2 0 0 3 Select tone 3 0 0 4 Select tone 4 0 0 5 Select to...

Page 37: ...0 0 6 Set dual band GSM 900 1800 10 1 0 Read band 3 GSM 4 DCS 5 PCS 6 GSM DCS 18 0 Initialize non volatile memory Master Reset 18 1 Initialize non volatile memory Master Clear 55 2 001 Test Display All pixels ON 55 2 000 Test Display All pixels OFF 55 2 002 Test Display Checkerboard pattern A 55 2 003 Test Display Checkerboard pattern B 55 2 004 Test Display Border pixels ON 06 IMEI Check No Test ...

Page 38: ... fault is still present proceed to b b Transceiver board assembly defective Replace the transceiver board assembly refer to 1c Verify that the fault has been cleared and reassemble the unit with the new transceiver board assembly 3 Display is erratic or provides partial or no display a Transceiver board connections faulty Remove rear chassis assembly from unit check general condition of flexible p...

Page 39: ...ceiver board assembly defective Replace the transceiver board assembly refer to 1c Verify that the fault has been cleared and reassemble with the new transceiver board assembly 7 Telephone will not recognize or accept SIM a SIM defective Check the SIM contacts for dirt Clean if necessary and check if fault has been cleared If the contacts are clean insert a known good SIM into the telephone Power ...

Page 40: ...r service to a Level 3 service center for replacement 12 No or weak audio when using headset a Headset not fully pushed home Ensure the headset plug is fully seated in the connector socket If fault not cleared proceed to b b Faulty connector socket on transceiver board assembly Replace the transceiver board assembly refer to 1c Verify that the fault has been cleared and reassemble the unit with th...

Page 41: ...rt Numbers Part Numbers The following information is provided as a reference for the parts associated with V180 telephones Related Publications Motorola V180 Comprehensive User s Guide English 6809482A66 SJJN6418A Motorola V180 Reference Guide English 6809482A67 ...

Page 42: ...42 July 08 2004 6809485A79 O Part Numbers V180 Exploded View Diagram 040442o Figure 16 Exploded View Diagram ...

Page 43: ...9081L02 Receiver Speaker 9 1070295C01 Copper Foil 10 3203660B01 Gasket Main Display 11 0103659B01 Flip Inner Assembly 12 5570373B01 Hinge Flip RH 13 6103597B01 LCD Lens Assembly 14 0103656B01 Transceiver Front Assembly 15 0103655B01 Flip Front Assembly 16 0103665B01 Battery Door 17 0370303E01 Housing Screws x4 18 8586901P01 Antenna 19 0103662B01 Rear Housing Assembly 20 AALG4279AA Board Level Kit ...

Page 44: ...44 July 08 2004 6809485A79 O Part Numbers V180 ...

Page 45: ...features product 11 I identification 34 international mobile station equipment identity 35 mechanical serial number 34 product 5 IMEI 35 in use indicator 16 indicators alert setting 16 battery level 16 in use 16 menu 16 message waiting 16 roam 16 signal strength 16 voice message waiting 16 Introduction 5 K keypad removing and replacing 28 M manual test mode 36 menu structure diagram 17 menu indica...

Page 46: ...serial number mechanical 34 service manual about 6 revisions 7 scope 6 service policy 7 customer support 7 out of box failure 7 product support 7 service procedure ordering replacement parts 8 shut down upon battery removal 18 signal strength indicator 16 SIM Application Toolkit 13 SIM card 34 personality transfer 34 replacing 22 SIM removing and replacing 22 specifications 9 support customer 7 pr...

Page 47: ......

Page 48: ... Motorola Inc Reg U S Pat Tm Off All other product or service names are the property of their respective owners 2004 Motorola Inc All rights reserved Personal Communications Sector Sawgrass International Concourse 789 International Parkway Mailstop S2C Sunrise FL 33325 6222 6809485A79 6809485A79 O ...

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