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Introduction
1-3
1.5
General Repair Procedures and Techniques
Any rework or repair on Environmentally Preferred Products must be done using the appropriate
lead-free solder wire and solder paste as stated in the following tables:
Parts Replacement and Substitution
When damaged parts are replaced, identical parts should be used. If the identical replacement
component is not locally available, check the parts list for the proper Motorola part number and
order the component from the nearest Motorola Communications parts center listed in the “Piece
Parts” section of this manual.
Rigid Circuit Boards
The family of radios uses bonded, multi-layer, printed circuit boards. Since the inner layers are
not accessible, some special considerations are required when soldering and unsoldering
components. The through-plated holes may interconnect multiple layers of the printed circuit.
Therefore, care should be exercised to avoid pulling the plated circuit out of the hole.
NOTE
Environmentally Preferred Products (EPP) (refer to the marking on the printed circuit
boards - examples shown below) were developed and assembled using environmentally
preferred components and solder assembly techniques that meet or exceed compliance
to the European Union’s ROHS and WEEE directives
(Waste Electrical and Electronic
Equipment (WEEE) Directive 2002/96/EC
and
Restriction of Hazardous Subtances
(ROHS) Directive 2002/95/EC).
To maintain product compliance and reliability, use only
the Motorola specified parts in this manual.
For the identification of lead (Pb) free assemblies, all EPP products will carry the EPP
Marking, shown below, on the printed circuit board (PCB). This marking provides
information to those performing assembly, servicing and recycling operation on this
product, adhering to the JEDEC standard #97. The EPP Marking takes the form of a
label or marking on the PCB.
Table 1-1. Lead Free Solder Wire Part Number List
Motorola
Part
Number
Alloy
Flux Type
Flux
Content by
Weight
Melting
Point
Supplier
Part
number
Diameter
Weight
1088929Y01
95.5Sn/3.8Ag/0.7Cu
RMA Version
2.7-3.2%
217
°
C
52171
0.015”
1lb spool
Table 1-2. Lead Free Solder Paste Part Number List
Motorola
Part Number
Manufacturer
Part Number
Viscosity
Type
Composition & Percent Metal
Liquid
Temperature
1085674C03
NC-SMQ230
900-1000KCPs
Brookfield (5rpm)
Type 3
(-325/+500)
(95.5%Sn-3.8%Ag-0.7%Cu)
89.3%
217°C
Summary of Contents for P100 Series
Page 1: ...P100 Series Portable Radios Detailed Service Manual ...
Page 2: ......
Page 8: ...iv Notes ...
Page 18: ...xiv List of Tables Notes ...
Page 22: ...xviii Summary of Printed Circuit Boards and Bands Available Notes ...
Page 30: ...Notes 2 4 Test Equipment Service Aids and Service Tools Service Aids ...
Page 54: ...7 4 UHF2 Schematic Diagrams Overlays and Parts Lists Speaker and Microphone Schematic Notes ...
Page 128: ...7 78 Circuit Board Schematic Diagram and Parts List UHF2 435 480 MHz Notes ...
Page 150: ...7 100 Circuit Board Schematic Diagram and Parts List UHF2 MDC QCII R TTE 435 470 MHz Notes ...
Page 166: ...10 4 VHF Schematic Diagrams Overlays and Parts Lists Speaker and Microphone Schematic Notes ...
Page 192: ...10 26 Circuit Board Schematic Diagram and Parts List VHF 136 174 MHz Notes ...
Page 218: ...10 52 Circuit Board Schematic Diagram and Parts List VHF 136 174 MHz Notes ...
Page 242: ...10 76 Circuit Board Schematic Diagram and Parts List VHF MDC QCII R TTE 136 174 MHz Notes ...
Page 258: ...13 4 UHF1 Schematic Diagrams Overlays and Parts Lists Speaker and Microphone Schematic Notes ...
Page 328: ...13 74 Circuit Board Schematic Diagram and Parts List UHF1 MDC QCII R TTE 403 447 MHz Notes ...
Page 332: ...A 4 Warranty Service Support and Replacement Parts Further Assistance From Motorola Notes ...
Page 335: ......