Motorola ASTRO W5 Service Manual Download Page 17

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Chapter 1

Introduction

ASTRO



Digital Spectra



and Digital Spectra Plus control heads are available in five radio models:

W3, W4, W5, W7, and W9. This chapter describes the control heads used with these radios.

1.1

Notations Used in This Manual

Throughout the text in this publication, you will notice the use of note, caution, warning, and danger
notations. These notations are used to emphasize that safety hazards exist, and care must be taken
and observed.

NOTE: An operational procedure, practice, or condition that is essential to emphasize.

CAUTION indicates a potentially hazardous situation which, if
not avoided, might result in equipment damage.

WARNING indicates a potentially hazardous situation
which, if not avoided, could result in death or injury.

DANGER indicates an imminently hazardous
situation which, if not avoided, will result in death or
injury.

C a u t i o n

W A R N I N G

D A N G E R

Summary of Contents for ASTRO W5

Page 1: ...ASTRO Digital Spectra and Digital Spectra Plus Mobile Radios W3 W4 W5 W7 W9 Control Head Models Service Manual ...

Page 2: ......

Page 3: ...itle Page ASTRO Digital Spectra and Digital Spectra Plus Mobile Radios W3 W4 W5 W7 W9 Control Head Models Service Manual Motorola Inc 8000 West Sunrise Boulevard Fort Lauderdale Florida 33322 6881096C77 O ...

Page 4: ...opyrighted computer programs including but not limited to the exclusive right to copy or reproduce in any form the copyrighted computer program Accordingly any copyrighted Motorola computer programs contained in the Motorola products described in this manual may not be copied reproduced modified reverse engineered or distributed in any manner without the express written permission of Motorola Furt...

Page 5: ... Software Provisions xiii VII Governing Law xiii Chapter 1 Introduction 1 1 1 1 Notations Used in This Manual 1 1 1 2 Control Head Features 1 2 1 3 Control Heads 1 2 1 3 1 W3 Control Head 1 2 1 3 1 1 W3 Controls 1 3 1 3 2 W4 W5 W7 and W9 Control Heads 1 4 1 3 2 1 W4 W5 W7 and W9 Controls 1 6 Chapter 2 Basic Maintenance 2 1 2 1 Inspection 2 1 2 2 Cleaning 2 1 2 2 1 Cleaning External Plastic Surface...

Page 6: ... 8 3 3 W9 Control Head 3 8 3 3 1 Display 3 8 3 3 2 W9 Controls and Indicators 3 9 3 3 3 Control Board 3 9 3 3 3 1 Microprocessor 3 9 3 3 3 2 Watchdog Timer 3 9 3 3 3 3 Bus Transceiver 3 10 3 3 3 4 Vacuum Fluorescent Voltage Converter 3 10 3 3 3 5 Vehicle Interface Ports 3 10 3 3 3 6 Power Supply 3 10 3 3 3 7 Ignition Sense Circuits 3 10 3 3 3 8 EEPROM Write Protect Circuit 3 11 3 3 4 Display Board...

Page 7: ...5 6 3 W9 Control Heads 5 10 5 7 Final Reassembly W3 Control Head 5 11 5 8 Troubleshooting Charts 5 12 Chapter 6 Radio Connectors 6 1 6 1 Radio Connectors 6 2 6 2 Radio Connector Locations 6 3 6 3 Extender Cable P501 6 4 6 4 Control Head Cabling Diagram 6 4 Chapter 7 Exploded Views and Parts Lists 7 1 7 1 Model W3 Hand Held Control Head Exploded View 7 2 7 2 W4 Rotary Control Head Exploded View 7 3...

Page 8: ...vi Table of Contents September 26 2003 6881096C77 O A 5 Fax Orders A 2 A 6 Parts Identification A 2 A 7 Product Customer Service A 2 Index Index 1 ...

Page 9: ...quence 5 8 Figure 5 4 W9 Control Head Control Board and Display Board 5 10 Figure 6 1 J0103 Remote Mount Control Head Connector 6 2 Figure 6 2 J5 Control Cable for Remote Mount Control Head 6 2 Figure 6 3 J6 Radio Operations Connector 6 2 Figure 6 4 J2 Rear Accessory Connector 6 2 Figure 6 5 P104 Microphone Jack 6 2 Figure 6 6 Dash Mount Radio Connector Locations 6 3 Figure 6 7 Remote Mount Radio ...

Page 10: ... Table 3 7 VIP Output Connections 3 14 Table 3 8 VIP Input Connections 3 14 Table 4 1 Recommended Motorola Test Equipment and Service Aids 4 1 Table 5 1 Required Tools and Supplies 5 1 Table 7 1 Exploded Views 7 1 Table 7 2 W3 Hand Held Control Head Exploded View Parts List 7 2 Table 7 3 Model W4 Rotary Control Head Parts List 7 3 Table 7 4 W5 and W7 Pushbutton Control Head Parts List 7 4 Table 7 ...

Page 11: ...6881073C25 ASTRO Digital Spectra Model W4 W5 W7 and W9 User s Guide 6881074C80 ASTRO Digital Spectra and Digital Spectra Plus Mobile Radios Detailed Service Manual 6881076C25 ASTRO Digital Spectra Mobile Radios Dual Control Head Radio System Service Manual 6881091C78 ASTRO Spectra and Digital Spectra FM Two Way Mobile Radios Installation Manual 6881070C85 ASTRO Spectra Motorcycle Radios Supplement...

Page 12: ...x List of Tables September 26 2003 6881096C77 O Notes ...

Page 13: ...ment between MOTOROLA and the original end user purchaser MOTOROLA does not warrant the installation maintenance or service of the Product MOTOROLA cannot be responsible in any way for any ancillary equipment not furnished by MOTOROLA which is attached to or used in connection with the Product or for operation of the Product with any ancillary equipment and all such equipment is expressly excluded...

Page 14: ...damage from improper testing operation maintenance installation alteration modification or adjustment D Breakage or damage to antennas unless caused directly by defects in material workmanship E A Product subjected to unauthorized Product modifications disassemblies or repairs includ ing without limitation the addition to the Product of non Motorola supplied equipment which adversely affect perfor...

Page 15: ...er the lifetime of the Product or parts as established by MOTOROLA MOTOROLA will have no liability with respect to any claim of patent infringement which is based upon the combination of the Product or parts furnished hereunder with software apparatus or devices not furnished by MOTOROLA nor will MOTOROLA have any liability for the use of ancillary equipment or software not furnished by MOTOROLA w...

Page 16: ...September 26 2003 6881096C77 O Notes xiv Commercial Warranty ...

Page 17: ...ions These notations are used to emphasize that safety hazards exist and care must be taken and observed NOTE An operational procedure practice or condition that is essential to emphasize CAUTION indicates a potentially hazardous situation which if not avoided might result in equipment damage WARNING indicates a potentially hazardous situation which if not avoided could result in death or injury D...

Page 18: ...ulate most radio control head functions including LCD display volume control power On Off and mode The HHCH can either replace the radio control head or be used in dual control applications either in conjunction with a radio control head or another HHCH Table 1 1 ASTRO Digital Spectra Spectra Plus Basic Features Feature W3 W4 W5 W7 W9 Display 2 line 14 characters Liquid Crystal Display LCD with 8 ...

Page 19: ...io features Keypad Provides control of and data interface with many features Programmable Side Button 1 S1 Field programmable by a qualified radio technician Programmable Side Button 2 S2 Field programmable by a qualified radio technician Programmable Side Button 3 S3 Field programmable by a qualified radio technician Mode Control Used for selecting modes and programming menus Volume Control Used ...

Page 20: ...L DIRECT XMIT BUSY Mode Volume Pwr Phon Call Sel Scan Mic Home Dim H L Dir Mon SCAN SELECT MONITOR MODE KNOB POWER ON OFF VOLUME KNOB HOME HORN LIGHTS PRIORITY NON PRIORITY INDICATORS DIRECT INDICATOR Mode Vol Mic Phon Call Sel H L Mon Dir PWR Scan XMIT BUSY DIM HOME MODE POWER ON OFF PAGE or SECURE or EMERGENCY Page Emer PHONE SCAN CALL SELECT VOLUME PRIORITY NON PRIORITY INDICATORS DIRECT INDICA...

Page 21: ...r MODE EMERGENCY or SECURE Emer PHONE SCAN CALL SELECT PAGE VOLUME DIRECT INDICATOR DELETE RECALL MONITOR STATUS HORN LIGHTS HOME PRIORITY NON PRIORITY INDICATORS XMIT BUSY Call Scan Emer DIM Pri Non Pri 1 2 3 4 5 6 7 8 9 Mode Vol Sel Home Phon H L Rcl Sql Del Dir Sts Msg VOLUME ROCKER MODE ROCKER SELECT HOME KEYPAD RECALL DELETE DIMMER CONTROL PRIORITY INDICATOR FUNCTION BUTTON NON PRIORITY INDIC...

Page 22: ...ice for low brightness level Press the DIM button a third time to turn the display and button backlighting off This is called the surveillance mode Home Button Used for restoring preprogrammed mode establishing programmed mode selecting programming entries etc Press the Home button to go to the radio s preprogrammed home mode On the W7 models you can use the Home button instead of the Mode switch ...

Page 23: ...ther keypad buttons and the Sel button to send a status transmission indicating a predetermined condition change 5 key Regroup Rpg Requests a change in the radio s talkgroup assignment when the dynamic regrouping feature is used 6 key Message Msg Used alone or in conjunction with other keypad buttons and the Sel button to transmit a message indicating a response or temporary condition 7 key Horn L...

Page 24: ...September 26 2003 6881096C77 O 1 8 Introduction Control Heads Notes ...

Page 25: ... Cleaning External Plastic Surfaces The detergent water solution should be applied sparingly with a stiff non metallic short bristled brush to work all loose dirt away from the control head A soft absorbent lint free cloth or tissue should be used to remove the solution and dry the control head Make sure that no water remains entrapped near the connectors cracks or crevices 2 2 2 Cleaning Internal...

Page 26: ...feguarded workstation through the use of an anti static kit Motorola part number 01 80386A82 This kit includes a wrist strap two ground cords a static control table mat and a static control floor mat NOTE Be sure that the table and floor mats are properly grounded When these items are not readily available observing the following techniques will minimize the chance of damage If a static sensitive ...

Page 27: ...PI serial communications to U8 for serial to parallel output expansion U12 for parallel to serial input compression U14 for analog to serial input compression and option connector J2 3 1 1 SB9600 Serial Bus Interface The serial interface circuit comprising transistors Q1 Q2 and Q8 and comparator U2 provides an interface between the microphone message and a host radio for two way SB9600 serial bus ...

Page 28: ...or accuracy using the temperature dependent voltage at U14 1 as a reference and corrects the drive duty cycle accordingly Contrast control is achieved by adjusting the display drive duty cycle U3 38 by either keypad control or radio programming via the SB9600 bus U3 contains a reference that presets the drive duty cycle to an average value when first connected to a new radio Adjustment of the cont...

Page 29: ...n turn turns on Q3 and Q4 causing the LEDs to turn on The action of D35 and R34 provides a constant current source for the LEDs over a supply voltage range of 5 5 to 17 volts U15 provides current balance between the individual pairs of LEDs and R34 controls the total current to about 60 mA 3 1 7 Power Supply The power supply consists of a 5 volt linear regulator U1 which provides the necessary 5 v...

Page 30: ...theory of the components of the W4 W5 and W7 control heads Refer to Figure 3 1 for the control head components Figure 3 1 Astro Spectra Control Head Block Diagram 3 2 1 Power Switch Ignition For dash mounted radios a pushbutton On Off switch S1 or rotary knob on the W4 control head on the front panel controls power to the radio and accessories In addition to this switch you can wire the vehicle s ...

Page 31: ... Battery Hot The ignition cable is the fused ORANGE wire also coming from the interconnect cable The control head is shipped with jumper JU1 OUT and JU2 IN Configured this way connections to the ignition cable are made following options 1 or 2 above 3 2 2 Voltage Regulator Switch B is applied to U45 a 5 volt regulator C45 and C58 filter SWB and the 5 volt line to ensure U45 operated properly CR90 ...

Page 32: ...w whenever U4 10 goes high This informs the control head microcomputer that the serial bus is in use See Table 3 3 3 2 7 Serial Bus Data See Table 3 3 for Serial Data Bus Logic Two lines BUS and BUS send data between the control head and the radio command board Under the normal condition of inactivity BUS is high and BUS is low This is the inactive state on the serial bus When the two lines invert...

Page 33: ...high U4 29 goes low resulting in U1 39 going low and sending the ignition on command over the serial bus When the ignition voltage drops off the process is reversed 3 2 11 Keypad Scan U1 scans the keypad switches for a button press by sending out periodic low going pulses in sequence on pins 8 through 12 Keypad sense lines connect back to U1 on pins 13 through 17 Resistors R120 through R124 ensure...

Page 34: ...U3 1 low and Q50 turned off The high voltage supply drops to about 12 volts and the a c filament voltage drops to zero shutting off the display 3 2 13 Vacuum Fluorescent Display Driver IC The VF driver IC U101 receives data directly from the microcomputer for multiplexing the VF display All of the grid and anode driver lines from U101 are either at or about 34 volts ON or ground OFF 3 2 14 Vacuum ...

Page 35: ...he volume The MPU U2 sends data to a driver to control the display and sends data to turn the LEDs on or off The control board has a watchdog timer that senses the need for a system reset The vehicle interface ports are also controlled on this board 3 3 3 1 Microprocessor The MPU operates in expanded bus mode with internal Read Only Memory ROM active The clock frequency is 7 9488 MHz which results...

Page 36: ...trapped through jumper JU11 to provide various control functions connected to P103 pins 41 43 and 44 The three inputs are connected to SIOIC U4 at pins 25 22 and 35 The input signals are buffered in U4 and are output on pins 24 21 and 36 From U4 the signals are fed through 10K resistors R44 R14 and R15 to the MPU U2 The MPU directs the signals as required by programming Programmable switches on th...

Page 37: ...circuit board This data is clocked using CLOCK pin 23 and DATA IN pin 43 lines then framed using LATCH ENABLE pin 24 and STROBE pin 21 to control brightness The 32 bit data frame is updated every millisecond so that a coherent display is maintained and totally updated every 11 ms 3 3 4 3 Status LEDs Status LEDs CR111 through CR120 are driven by the display driver as though they were decimal points...

Page 38: ...s connected between the VIP output pin and SWB See the installation manual for connection details The VIP input lines connect to U4 pins 22 25 and 35 U4 acts as an inverting stage passing the VIP input signals to U1 pins 29 31 to be read by the microcomputer VIP inputs normally connect to ground via a normally open or normally closed switch 3 4 1 1 VIP Output Connections 3 4 1 1 1 Dash Mount Insta...

Page 39: ...aution if you choose to connect the radio s IGNITION line directly to the car s battery excess use of the radio when the car s ignition is not running i e alternator running could result in a slow discharge of the car s battery This configuration allows the radio to operate with the car s ignition switch ON or OFF If the radio s IGNITION line is wired to the car s ignition switch the radio will on...

Page 40: ...ol head Typical applications for VIP outputs are external horn lights alarm and horn ring transfer relay control 3 4 2 2 VIP Input Connections The VIP input pins are located on the back of the control head below the area labeled VIP These connections accept inputs from switches One side of the switch is connected to ground while the other side is connected to a buffered input to the control head T...

Page 41: ...ble 4 1 Recommended Motorola Test Equipment and Service Aids Motorola Model Number Description Characteristics Application 6032A DC power supply Agilent 0 20 Vdc 0 50 A current limited Bench supply for 13 8 Vdc FLUKE 87 Digital Multimeter True RMS metering 200 kHz frequency counter 32 segment bar graph with backlit display Recommended for AC DC voltage and current measurements 54622A Oscilloscope ...

Page 42: ...September 26 2003 6881096C77 O Notes 4 2 Test Equipment and Service Aids Recommended Test Equipment and Service Aids ...

Page 43: ...s W9 control head boards for troubleshooting remove them from the plastic housing using the procedure on page 5 10 To access W4 W5 and W7 control head boards use a control head extender cable and the procedure on page 5 8 Refer to the chapter Recommended Test Equipment and Service Aids on page 4 1 for the appropriate Motorola test equipment and service aids part numbers 5 1 Required Tools and Supp...

Page 44: ...s images of waveforms that might be useful in verifying operation of certain parts of the circuitry These waveforms are for reference only the actual data depicted will vary depending upon the operating conditions 5 2 1 ASTRO Digital Spectra Waveforms Waveform W1 Oscillator Out U4 Pin 42 Waveform W2 Sawtooth Oscillator U3 Pin 3 ...

Page 45: ...6881096C77 O September 26 2003 Troubleshooting Troubleshooting Waveforms 5 3 Waveform W3 U3 Output U3 pin 1 output to Q50 Waveform W4 Q50 Drain ...

Page 46: ...81096C77 O 5 4 Troubleshooting Troubleshooting Waveforms Waveform W5 Transmit Receive Data U4 pins 19 and 20 Waveform W6 Serial Bus lines U1 pins 17 16 10 NOTE Serial bus data can be seen during power up and button presses ...

Page 47: ...t to remove the remaining shock pad and adhesive residue from the board 5 3 2 Installing the Display 1 Apply the adhesive backed shock pads to the new display Carefully align the solder leads and insert the display into the PC board 2 Solder the leads of the new display to the PC board Do not reuse the old display 5 4 Replacing the Remote Back Housing Interface Board 5 4 1 W4 W5 and W7 Control Hea...

Page 48: ...terconnect board onto the front panel and replace the screws Torque the screws to 6 8 in lbs 5 Reassemble the front panel into the radio and replace the screws 6 Torque the screws to 4 6 in lbs 5 5 2 High Power Radios 1 Use a Torx T15 driver to remove the two screws in the radio top cover and then remove the radio top cover 2 Remove the ribbon cable 38 conductor from between the command board and ...

Page 49: ...ing procedure refer to item numbers in Figure 7 1 W3 Hand Held Control Head Exploded View on page 7 2 and in Table 7 2 W3 Hand Held Control Head Exploded View Parts List on page 7 2 1 Remove the strain relief boot part of cable assembly 15 from the housing assembly 7 by applying downward pressure on the boot and pulling it away from the control head until they are completely separated 2 Carefully ...

Page 50: ...ol cable on remote models 4 Grasp the front panel firmly and carefully unplug the control head assembly from the radio or remote control head back housing 5 Lay the control head face down on a clean flat surface being careful not to scratch or mar the display 6 Using a Torx T10 driver remove the control head screws W4 Control Head four screws callouts 5 8 as shown in Figure 5 2 The W4 control head...

Page 51: ...s the elastomer keypad into the board make sure that the conductive pads in the board and the elastomer keypad are clean and free of any foreign material 12 On rotary control head models solder the XMIT and Busy LEDs onto the PC board NOTE On rotary control head models the flex circuit must be connected to the PC board prior to attaching the PC board to the spacer 13 Install the PC board internal ...

Page 52: ...ol head 2 Fold the front housing 41 over so that the front housing is face down and the back housing is on your working surface with the flex cable 18 attached 3 Using a Torx T10 driver remove the five 8 mm self tapping screws 17 from the Display Board Kit 37 the two 10 mm captive screws 12 with the leaf assembly spring 11 and the two 16 mm tapping screws 38 from the control PC board 4 Remove the ...

Page 53: ...ad inserts are secured to the PC board NOTE Numbers shown in parentheses in the following procedure refer to item numbers in Table 7 2 W3 Hand Held Control Head Exploded View Parts List on page 7 2 1 To reassemble the housing assembly 7 A Insert the transmit indicator 11 into the housing Ensure that the top surface of the lightpipe is below the label recess of the housing B Attach the nameplate la...

Page 54: ...the lower end of the rear cover engage the housing s features and snap closed 8 Insert the cable assembly s 15 telco connector into the opening in the bottom of the housing and ensure that it is correctly oriented 9 Press the telco connector in place until it snaps in like a phone plug 10 Place the seal support wedge 14 into the housing s opening orienting it so that its long portion is under the ...

Page 55: ...ty on all pins 8 11 Activity on one pin only No activity at all Check U1 for proper operation and repair Check that pin for a shorted button closure somewhere on the line Check return lines U1 pins 13 15 Check R120 R122 Press buttons and check return lines U1 pins 13 17 Check R120 R124 Repair MAEPF 22619 A CONTROL UNIT POWERS UP PROPERLY BUT BUTTON PRESSES DO NOT WORK YES YES NO YES NO NO NO ...

Page 56: ...e Correct Check R50 and T60 pins 4 5 6 for continuity Remove VF Display and Replace Return To Start OK Check U101 and U1 for proper operation Repair and Return to Start Is waveform correct Check DC voltage on U3 2 It should be 1 5 to 2 0 VDC Is voltage correct Check U3 1 Waveform W3 in section 5 8 Is waveform present Check Q50 drain Compare to Waveform W5 in section 5 8 Check U3 C54 R56 R60 and Re...

Page 57: ...Chapter 6 Radio Connectors This chapter contains the ASTRO Digital Spectra and Digital Spectra Plus connector locations ...

Page 58: ... DET AUD RX AUDIO BUS IGN RESET B BUSY SPKR LO SWB SPKR HI DIG GND BUS 1 2 3 4 5 6 13 12 11 10 9 8 7 14 15 16 17 18 19 20 21 22 23 24 25 MAEPF 23798 O PTT BUS SHLD A RESET SPARE 2 SPARE 1 RSSI EMER MIC HI ANA GND TX AUD FLT AUD NC FIL AUD SHLD MIC LO DET AUD RX AUD BUS IGN PTT VIP IN 1 SPKR HI BUSY BUS SHIELD RESET SPKR LO SWB A DIG GND SPARE 2 SPARE 1 RSSI VIP IN 2 BUS 1 2 3 4 5 6 13 12 11 10 9 8...

Page 59: ... DIM HO ME XM IT BUS Y 1 2 3 4 5 6 7 8 9 0 Sts Ms g H L Mo n Dir Rcl Del DASH MOUNT RADIO J2 ANTENNA PWR P502 P104 MAEPF 24497 A 0 PW R Mo de Sc an Ph on Se l Ca ll Vo l DIM HO ME XM IT BU SY 1 2 3 4 5 6 7 8 9 0 Sts Ms g H L Mo n Dir Rcl De l J2 J5 P506 REMOTE MOUNT CONTROL HEAD REMOTE MOUNT RADIO J6 J0103 P104 ANTENNA PWR COMMAND BOARD VIEWED FROM SIDE 1 P503 F500 U450 15 24 19 1 6 J500 2 50 49 1...

Page 60: ...US BUSY BUS SHIELD RESET DET AUDIO ANA GND PTT MIC HI MIC LO SPKR HI SPKR LO A RSSI RX AUDIO RED VIO BRN BLU YEL WHT BLK BLK RED BARE BLK ORG BLK BRN SHIELD BLK GRN SHIELD BLK YEL SHIELD ORG GRN CONTROL HEAD ORG GRN NC NC MIC LO MIC HI SWB HUB PTT PTT HUB REF SWB SWB SWB DIG GND DIG GND DIG GND DATA IN STROBE CLOCK DATA OUT BUS BUS BUSY RESET DET AUDIO ANA GND PTT IGN IGN BATT BATT BATT SPARE 2 BA...

Page 61: ...s containing pushbutton parts lists are also included Table 7 1 Exploded Views Fig Description Page Figure 7 1 W3 Hand Held Control Head Exploded View 7 2 Figure 7 2 W4 Rotary Control Head Exploded View 7 3 Figure 7 3 W5 and W7 Pushbutton Control Head Exploded View 7 4 Figure 7 4 W9 Pushbutton Control Head Exploded View 7 5 Figure 7 5 HMN1080A HMN1061A HMN1079A Microphone Exploded View 7 6 ...

Page 62: ...MBLY Rear Cover 3 3205082E93 SEAL Main 4 4205343Y01 RETAINER Snap Qty 2 5 0102707D81 BOARD SB9600 Circuit 6 7505832X01 KEYPAD Part of Item 7 7 0102707D86 ASSEMBLY Housing Includes Items 6 and 9 thru 13 8 0102708D08 ASSEMBLY Microphone 9 7505618V02 ACTUATOR PTT Part of Item 7 10 4505850X01 LEVER PTT Part of Item 7 11 3205839X01 INDICATOR Transmit Part of Item 7 12 3805835X01 BOOT PTT Part of Item 7...

Page 63: ...117Z08 HOUSING Front Cover Mobile HOUSING Front Cover Motorcycle 7 0102709J83 ASSEMBLY Volume and Rotary Switch 8 3602113Z03 KNOB Mode Control 9 3205805V01 GASKET W4 Shaft Qty 2 10 0284218M02 NUT Mode Switch 11 0484219M02 LOCKWASHER Mode Switch 12 6105129X01 LIGHTPIPE 13 7505128X01 KEYPAD 14 AAHN4045_ or PMLN4019_ ASSEMBLY Circuit Board Mobile ASSEMBLY Circuit Board Motorcycle 15 4302112Z02 SPACER...

Page 64: ...77M01 SCREW Qty 2 8 1580020S16 or 1580020S18 HOUSING W7 Front Cover Mobile HOUSING W7 Front Cover Motorcycle 9 6180017S01 LIGHTPIPE 10 7580012S03 KEYPAD 11 4380019S02 SPACER Internal Frame 12 0310945A14 SCREW Tapping Qty 7 13 3280289L02 GASKET Housing 14 HLN6401_ BOARD Interconnect 15 HLN6396_ or HLN6563_ BOARD Control Head Mobile BOARD Control Head Motorcycle 16 0180049S09 or 0180049S11 or 018004...

Page 65: ...2 SPACER LED 2 Position 16 2680190P02 SHIELD Solder Side Includes two 1480269K01 insulators 17 0310945A11 SCREW Tapping Qty 5 18 3080034K01 CABLE Flex 19 2680190P02 SHIELD Component Side 20 3205082E90 O RING D Connector Qty 2 21 3380178M01 NAMEPLATE 22 0784323C01 BRACKET Strain Relief 23 0310908A18 SCREW Machine 24 HKN4356_ CABLE Radio 25 HMN1050_ or HMN1080_ or HMN1061_ KIT Microphone 26 1580221J...

Page 66: ...n 1 1580127D05 Microphone Front Housing 2 3880144D05 Microphone PTT Button 3 3080223J05 or 3080210P01 or 3080223J01 HMN1080A Coiled 6 Cond HMN1079A Coiled 6 Cond HMN1061A Coiled 6 Cond 4 0580221K01 PTT Switch Grommet 5 0310943M09 Tapping Screw 3 x 0 5 x 6 6 3080206L01 PCB to Mic Weight Wire 7 3280058H03 Housing Gasket 8 0180750T91 Microphone Rear Housing 9 0380076E04 Hi lo Metric Screw 10 0312002C...

Page 67: ...X30 Tel 3805672X63 Page 3805672X31 Sql 3805672X64 Rear 3805672X32 DES 3805672X65 Xfer 3805672X33 Txt 3805672X66 ST 3805672X34 Indv 3805672X67 VHF 3805672X35 Pvt 3805672X68 UHF 3805672X36 Site 3805672X69 Aux 3805672X37 AA 3805672X70 QC II 3805672X38 Sub 3805672X71 Mute 3805672X39 Home 3805672X72 Pri 3805672X40 Menu 3805672X73 Blu 3805672X41 Rpgm 3805672X74 Div 3805672X42 Step 3805672X75 RTT 3805672...

Page 68: ...7 8 Exploded Views and Parts Lists Large Pushbutton Parts September 26 2003 6881096C77 O Notes ...

Page 69: ...from Side 2 8 19 HLN6396H Standard Parts List 8 20 HLN6814C Rear Parts List 8 22 HLN6563D Motorcycle Parts List 8 24 HCN1078J Standard HCN1121D Rear W9 Control Head Schematic Side 1 of 2 8 26 HCN1078J Standard HCN1121D Rear W9 Control Head Schematic Side 2 of 2 8 27 HCN1078J Standard HCN1121D Rear W9 Control Head Component Location Diagram Viewed from Side 1 8 28 HCN1078J Standard HCN1121D Rear W9...

Page 70: ...ays and Parts Lists List of Schematics Component Location Diagrams and Parts Lists September 26 2003 6881096C77 O Figure 8 1 HMN4044E W3 Control Head Schematic For reference only board is not field repairable 63B81084C78 O ...

Page 71: ...st of Schematics Component Location Diagrams and Parts Lists 8 3 6881096C77 O September 26 2003 Figure 8 2 HMN4044E W3 Control Head Component Location Diagram MAEPF 25560 O Viewed from Side 1 For reference only board is not field repairable ...

Page 72: ...s List of Schematics Component Location Diagrams and Parts Lists September 26 2003 6881096C77 O Figure 8 3 HMN4044E W3 Control Head Component Location Diagram MAEPF 25561 O Viewed from Side 2 For reference only board is not field repairable ...

Page 73: ...05128M12 SOT Q4 4805780V01 Q5 Q8 4880214G02 MMBT 3904 Q9 4805128M12 SOT Q10 4880214G02 MMBT 3904 R1 0662057A33 220 R2 0662057A18 51 R3 0662057A53 1 5k R4 0662057A65 4 7k R5 0662057A61 3 3k R7 0662057A65 4 7k R8 0662057A75 12k R9 0662057A18 51 R10 0662057A65 4 7k R11 R12 0662057A97 100k R13 0662057A18 51 R14 0662057A97 100k R15 0662057A65 4 7k ITEM MOTOROLA PART NUMBER DESCRIPTION R16 R20 0662057A8...

Page 74: ...NGE BLUE ORANGE BLUE 12 NC 10 DRAIN 11 BLACK 22 NC 21 GREEN 13 BROWN 25 RED 24 NC 6 NC PIN 1 PIN 1 PIN 8 PIN 15 PIN 9 PIN 1 PIN 13 PIN 13 PIN 14 PIN 14 PIN 25 PIN 25 9 NC 1 YELLOW BLK 14 YELLOW RED 23 DRAIN 18 NC 19 NC 1 NC 6 NC 10 GRAY 4 NC 2 YELLOW GRN 12 NC 21 DRAIN 11 BLACK 22 ORANGE 5 BLACK 4 YELLOW 12 GREEN 2 BROWN 6 RED 7 NC 14 NC 11 GRAY 8 NC 10 NC 9 NC 1 WHT BLK CONNECTOR METAL SHROUD SOL...

Page 75: ...16 17 10K R87 R84 15 10K 15V 15V VR9 VR8 VR10 15V 10 1 5 9 8 2 6 7 4 15V 3 VR2 VR1 15V 15V VR7 23 MIC HI GND GND A IGN SWB SWB BUS BUS BUSY RESET VIP IN 3 VIP IN 2 VIP IN 1 VIPOUT 3 KEY SLOT VIPOUT2 VIPOUT1 P103 SERIAL I O P104 R7 SW1 4 5 2 PART USAGE MAY VARY WITH APPLICATION REFER TO PARTS LIST FOR USAGE INFORMATION 1 ALL RESISTANCE IS IN OHMS ALL CAPACITANCE IN PICO FARADS UNLESS NOTED OTHERWIS...

Page 76: ...OUT_1 BUSY_IN 25 24 RX_DATA 32 TX_DATA 33 DATA_IN 34 DATA_IN 35 PB4 17 19 BKLT HUB 20 PTT 21 VIP_IN_3 31 VIP_IN_2 30 VIP_IN_1 29 VIP_OUT_3 28 PA4 8 7 LTCH_ENBL HV_CNTRL 6 BUSY_OUT 5 PB0 13 PB1 14 PB2 15 PB3 16 23 5V_FIL 40 OSC1 43 OSC2 42 PA0 12 PA1 11 PA2 10 PA3 9 MC68HC705C8A U1 2 IRQ 3 5V_FIL 18 CR51 U3A LM2903 2 3 1 8 4 470pF C2 10K R92 10V VR25 C46 C21 470pF R115 1uF 22K R51 1K GND 4 3 W 2 VC...

Page 77: ... R50 R25 R90 C50 VR29 VR24 R87 JU9 R1 JU12 C82 C175 Q76 C57 U2 C45 C58 U45 C57 VR21 C80 JU4 VR22 VR3 VR4 VR20 VR8 JU8 R84 C14 C19 VR2 VR1 VR7 VR6 C1 C83 C16 C7 R10 C6 C48 C53 Q112 JU1 R122 Q50 U3 R52 JU14 C101 C51 R5 C52 R140 C141 CR76 CR90 C55 JU5 R31 JU17 R91 VR27 VR28 R120 C91 R71 R93 C2 C24 C25 C30 R8 R6 C32 C33 JU19 C93 C28 C36 L1 C46 C21 R131 C42 CR72 C92 7 6 1 1 17 U1 P1 P104 40 39 29 28 18...

Page 78: ... CHIP CL2 X7R 10 470 C92 2113741M13 CAP CHIP CL2 X7R 10 470 C93 2113741M13 CAP CHIP CL2 X7R 10 470 CR0076 4813833C09 DIODE GEN PURP 1A 100V DX CR111 4880026P01 DIODE LED RED ITEM MOTOROLA PART NUMBER DESCRIPTION CR112 4880026P02 DIODE LED YELLOW CR131 4880052R03 DIODE LIGHT EMITTING GRN CR132 4880052R03 DIODE LIGHT EMITTING GRN CR133 4880052R03 DIODE LIGHT EMITTING GRN CR134 4880052R03 DIODE LIGHT...

Page 79: ... RES CHIP 10K 5 1 8W R92 0611077A98 RES CHIP 10K 5 1 8W R93 0611077A98 RES CHIP 10K 5 1 8W R98 NOTPLACED 64AM DUMMY PART NUMBER R99 0611077A98 RES CHIP 10K 5 1 8W T60 2580277J03 XFMR VLTG CONVERSION U1 0104002J91 PRGMD MICROP ASSEM U101 5180236C05 IC VF DRVR SN75518FN U102 7280032M01 DSPLY VF 14 SEG 8 CHAR BLUGRN U2 5185963A81 MODE 8 BIT SER I O TLCO831DR U3 5113820A02 IC DUAL SING SPLY LO PWR 290...

Page 80: ...M13 CAP CHIP CL2 X7R 10 470 C92 2113741M13 CAP CHIP CL2 X7R 10 470 C93 2113741M13 CAP CHIP CL2 X7R 10 470 CR0076 4813833C09 DIODE GEN PURP 1A 100V DX CR111 4880026P01 DIODE LED RED ITEM MOTOROLA PART NUMBER DESCRIPTION CR112 4880026P02 DIODE LED YELLOW CR131 4880052R03 DIODE LIGHT EMITTING GRN CR132 4880052R03 DIODE LIGHT EMITTING GRN CR133 4880052R03 DIODE LIGHT EMITTING GRN CR134 4880052R03 DIOD...

Page 81: ... RES CHIP 10K 5 1 8W R92 0611077A98 RES CHIP 10K 5 1 8W R93 0611077A98 RES CHIP 10K 5 1 8W R98 NOTPLACED 64AM DUMMY PART NUMBER R99 0611077A98 RES CHIP 10K 5 1 8W T60 2580277J03 XFMR VLTG CONVERSION U1 0104002J91 PRGMD MICROP ASSEM U101 5180236C05 IC VF DRVR SN75518FN U102 7280032M01 DSPLY VF 14 SEG 8 CHAR BLUGRN U2 5185963A81 MODE 8 BIT SER I O TLCO831DR U3 5113820A02 IC DUAL SING SPLY LO PWR 290...

Page 82: ...113741M13 CAP CHIP CL2 X7R 10 470 C92 2113741M13 CAP CHIP CL2 X7R 10 470 C93 2113741M13 CAP CHIP CL2 X7R 10 470 CR0076 4813833C09 DIODE GEN PURP 1A 100V DX CR111 4880026P01 DIODE LED RED ITEM MOTOROLA PART NUMBER DESCRIPTION CR112 4880026P02 DIODE LED YELLOW CR131 4880052R03 DIODE LIGHT EMITTING GRN CR132 4880052R03 DIODE LIGHT EMITTING GRN CR133 4880052R03 DIODE LIGHT EMITTING GRN CR134 4880052R0...

Page 83: ...8 RES CHIP 10K 5 1 8W R92 0611077A98 RES CHIP 10K 5 1 8W R93 0611077A98 RES CHIP 10K 5 1 8W R98 NOTPLACED 64AM DUMMY PART NUMBER R99 0611077A98 RES CHIP 10K 5 1 8W T60 2580277J03 XFMR VLTG CONVERSION U1 0104002J91 PRGMD MICROP ASSEM U101 5180236C05 IC VF DRVR SN75518FN U102 7280032M01 DSPLY VF 14 SEG 8 CHAR BLUGRN U2 5185963A81 MODE 8 BIT SER I O TLCO831DR U3 5113820A02 IC DUAL SING SPLY LO PWR 29...

Page 84: ... 47K R31 4 7K R176 VIP_IN_3 36 WDT_IN_T_CAP 44 WDT_TICKLE 2 WDT_T_CAP 43 5V RES_HUB 31 RX_DATA 20 TX_DATA 19 VIP_IN_1 25 VIP_IN_2 22 35 VIP_IN_3 VIP_IN_1 24 VIP_IN_2 21 OSC_OUT 6 5V 5V_REG 3 PTT 38 PTT 37 9 RESET RESET 4 7 RESET_FILTR 40 27 26 33 15 12 18 23 42 5 GND1 34 GND2 HUB_INV 30 HUB_POL 32 IGN 28 IGN 29 14 8 39 BUSY 10 BUSY_IN 11 BUSY_OUT 13 BUS_NEG 16 17 BUS_POS 41 EXT_OSC_IN GND 1 SC7448...

Page 85: ...10V 7 2 5V 1 1K 5V 28 Q112 R116 470pF C37 12 31 3 1 8 4 32 31 15 16 C101 21 20 16 U3 1 LM2903 2 C42 22 1uF C46 27 2 5V_FIL 1 R181 22K 1 2 C26 470pF 01uF SWB DIM SWITCH C19 C51 C17 C14 470pF CR132 CR131 C24 14 C55 R52 1000uF CR136 10K 100K C10 9 107uH L50 R120 C39 24 1 470pF 470pF C2 R178 10K 470pF 10 L1 9 107uH R2 5V C27 1 5K R60 4 7K 9 28 C50 10uF 33K R113 24 1K R115 8 100K R111 Y1 6 7 470pF C28 ...

Page 86: ... 18 17 17 16 16 15 15 T60 U4 U101 Q51 U45 C45 C52 C50 JU17 R131 C39R R25 R87 JU6 R174 R1 JU12 JU13 C175 C174 CR90 JU7 JU1 R31 R4 R3 C5 C4 C8 CR52 CR54 R34 C58 VR11 C57 CR55 C46 C6 R200 R182 R99 R8 JU15 CR71 Q71 CR72 R72 Q73 R73 VR4 VR3 C3 CR53 JU2 R177 R2 C53 R9 VR6 C47 JU18 R7 C176 R81 C1 VR10 VR1 VR2 VR7 C7 VR21 C48 R55 JU8 L50 VR8 VR9 VR5 C43 C56 Q52 Q72 R75 R77 CR73 Q75 R175 JU16 Q131 R50 R98 ...

Page 87: ... JU16 JU19 JU100 JU12 JU13 JU15 JU17 JU18 JU6 JU7 JU8 L1 L50 15 14 28 P103 Q51 Q52 Q71 Q72 Q73 Q74 Q75 Q131 R2 R3 R4 R7 R8 R9 R1 R25 R28 R29 R200 R30 R31 R34 R50 R55 R71 R72 R73 R74 R75 R76 R77 R81 R84 R87 R99 R120 R121 R122 R123 R124 R131 R174 R175 R176 R177 R178 R180 R181 R182 R98 4 5 6 3 2 1 T60 6 40 39 29 28 18 17 7 1 U1 1 6 7 17 18 28 29 39 40 U4 3 2 1 U45 1 6 7 17 18 28 29 39 40 U101 VR1 VR2...

Page 88: ... C7 2113741N45 CAP CHIP CL2 X7R 10 10000 C8 2113741N45 CAP CHIP CL2 X7R 10 10000 C9 NOTPLACED 64AM DUMMY PART NUMBER CR111 4880026P01 DIODE LED RED CR112 4880026P02 DIODE LED YELLOW ITEM MOTOROLA PART NUMBER DESCRIPTION CR131 4880052R03 DIODE LIGHT EMITTING GRN CR132 4880052R03 DIODE LIGHT EMITTING GRN CR133 4880052R03 DIODE LIGHT EMITTING GRN CR134 4880052R03 DIODE LIGHT EMITTING GRN CR135 488005...

Page 89: ...11077A98 RES CHIP 10K 5 1 8W R60 0611077A78 RES CHIP 1500 5 1 8 R61 0611077A94 RES CHIP 6 8K 5 1 8 R7 0611077A98 RES CHIP 10K 5 1 8W R71 0611077A66 RES CHIP 470 5 1 8W R72 0611077A66 RES CHIP 470 5 1 8W R73 0611077B11 RES CHIP 33K 5 1 8W R74 0611077B11 RES CHIP 33K 5 1 8W R75 0611077B11 RES CHIP 33K 5 1 8W R76 0611077A66 RES CHIP 470 5 1 8W R77 0611077A66 RES CHIP 470 5 1 8W R8 0611077A74 RES CHIP...

Page 90: ...00 C8 NOTPLACED 64AM DUMMY PART NUMBER C9 NOTPLACED 64AM DUMMY PART NUMBER CR111 4880026P01 DIODE LED RED CR112 4880026P02 DIODE LED YELLOW CR131 4880052R03 DIODE LIGHT EMITTING GRN ITEM MOTOROLA PART NUMBER DESCRIPTION CR132 4880052R03 DIODE LIGHT EMITTING GRN CR133 4880052R03 DIODE LIGHT EMITTING GRN CR134 4880052R03 DIODE LIGHT EMITTING GRN CR135 4880052R03 DIODE LIGHT EMITTING GRN CR136 488005...

Page 91: ...R60 0611077A78 RES CHIP 1500 5 1 8 R61 0611077A94 RES CHIP 6 8K 5 1 8 R7 NOTPLACED 64AM DUMMY PART NUMBER R71 0611077A66 RES CHIP 470 5 1 8W R72 0611077A66 RES CHIP 470 5 1 8W R73 0611077B11 RES CHIP 33K 5 1 8W R74 0611077B11 RES CHIP 33K 5 1 8W R75 0611077B11 RES CHIP 33K 5 1 8W R76 0611077A66 RES CHIP 470 5 1 8W R77 0611077A66 RES CHIP 470 5 1 8W R8 NOTPLACED 64AM DUMMY PART NUMBER R81 0611077A9...

Page 92: ...5 10 16 C7 2113741N45 CAP CHIP CL2 X7R 10 10000 C8 2113741N45 CAP CHIP CL2 X7R 10 10000 C9 NOTPLACED 64AM DUMMY PART NUMBER CR111 4880026P01 DIODE LED RED CR112 4880026P02 DIODE LED YELLOW ITEM MOTOROLA PART NUMBER DESCRIPTION CR131 4880052R03 DIODE LIGHT EMITTING GRN CR132 4880052R03 DIODE LIGHT EMITTING GRN CR133 4880052R03 DIODE LIGHT EMITTING GRN CR134 4880052R03 DIODE LIGHT EMITTING GRN CR135...

Page 93: ...9 0611077A98 RES CHIP 10K 5 1 8W R6 0611077A98 RES CHIP 10K 5 1 8W R60 0611077A78 RES CHIP 1500 5 1 8 R61 0611077A94 RES CHIP 6 8K 5 1 8 R7 0611077A98 RES CHIP 10K 5 1 8W R71 0611077A66 RES CHIP 470 5 1 8W R72 0611077A66 RES CHIP 470 5 1 8W R73 0611077B11 RES CHIP 33K 5 1 8W R74 0611077B11 RES CHIP 33K 5 1 8W R75 0611077B11 RES CHIP 33K 5 1 8W R76 0611077A66 RES CHIP 470 5 1 8W R77 0611077A66 RES ...

Page 94: ...70pF 22uH 1 2 3 4 5 6 7 C72 470pF C26 0 CR74 CR75 CR90 JU4 0 14 R40 1K 32 C63 0 1uF 15V VR10 0 JU23 10K R28 4 7K R8 9 107uH L50 C50 10uF 40 U8B MC74HC00 5 4 6 10 11 R29 10K R57 33K 01uF C51 U3B LM2903 6 5 7 8 4 R56 6 8K 33K 5V_FIL SWB R60 R24 15V VR8 10K R44 33K 5V 6 5 4 3 2 1 0 47K R34 470pF C14 5V 7 11 5V 5V 8 5V 47 0 JU12 SWB 470pF 13 12 11 C41 Q170 5V MC74HC00 U8C R87 14 10K 470pF 5V 20 33K C2...

Page 95: ...127 1 2 S131 CR118 220 R158 R138 220 220 5V S124 1 2 R131 9 SWB 1 5K 100K RT133 R115 5V R134 SWB 1K 33K 33K R113 R111 R114 R141 10K 100K Q114 R155 10K R145 1 5K Q118 Q119 8 7 14 Q9 34 SERIAL_OUT 2 24 LATCH 5V 44 43V 1 15 Q30 5 Q31 4 Q32 3 Q4 39 Q5 38 Q6 37 Q7 36 Q8 35 Q23 13 Q24 12 Q25 11 Q26 10 Q27 9 Q28 8 Q29 7 Q3 40 Q16 25 Q17 20 Q18 19 Q19 17 Q2 41 Q20 16 Q21 15 Q22 14 NC4 29 Q1 42 Q10 33 Q11 ...

Page 96: ... R19 R16 L2 R37 C276 C64 L50 C56 C278 R54 CR51 Q170 R172 C170 R163 CR161 CR162 CR111 CR112 CR136 CR137 CR135 CR113 CR115 CR117 CR119 CR118 CR120 CR114 CR116 CR138 CR139 CR140 CR133 CR132 CR131 CR134 S132 1 14 15 28 CR163 C165 R12 C29 C30 C39 C40 C41 C28 C75 C26 C27 R38 C38 R173 C207 C206 C6 R200 C277 CR90 C275 C46 C274 R72 R71 C271 VR50 RT133 C55 1 10 8 7 5 4 3 2 11 12 13 14 15 16 17 33 28 29 30 3...

Page 97: ... R129 R132 R56 R58 R57 C54 R61 R51 C51 R52 C53 C57 C174 C73 R73 C72 C272 C273 CR72 CR73 C176 R87 JU10 JU9 VR8 VR10 VR9 VR4 VR6 Q40 VR1 R31 R84 JU11 JU3 VR3 VR12 CR76 C175 JU2 JU4 VR7 VR11 C173 VR2 CR75 Q75 Q161 Q171 Q162 Q23 Q74 CR74 C7 VR5 R6 R8 C76 R98 CR164 C279 C246 R59 CR71 Q132 Q133 Q134 Q116 Q131 Q130 Q120 Q114 Q118 Q119 Q117 C131 C134 Q115 Q113 Q110 Q111 Q112 R81 R24 R34 R5 R7 R32 R183 C37...

Page 98: ...4 CAP ALU 10 20 50V SURF MT C53 2113741N45 CAP CHIP CL2 X7R 10 10000 C54 2113740B65 CAP CHIP REEL CL1 30 470 C55 2113741N69 CAP CHIP CL2 X7R 10 100000 C56 2113741N45 CAP CHIP CL2 X7R 10 10000 C57 2113740B65 CAP CHIP REEL CL1 30 470 C6 2311049A38 CAP TANT CHIP 1 5 10 16 ITEM MOTOROLA PART NUMBER DESCRIPTION C61 2113741N69 CAP CHIP CL2 X7R 10 100000 C62 2113741N69 CAP CHIP CL2 X7R 10 100000 C63 2113...

Page 99: ...200 5 1 8 R14 0611077A98 RES CHIP 10K 5 1 8W ITEM MOTOROLA PART NUMBER DESCRIPTION R140 0611077A98 RES CHIP 10K 5 1 8W R141 0611077A98 RES CHIP 10K 5 1 8W R142 0611077A98 RES CHIP 10K 5 1 8W R143 0611077A98 RES CHIP 10K 5 1 8W R144 0611077A98 RES CHIP 10K 5 1 8W R145 0611077A98 RES CHIP 10K 5 1 8W R146 0611077A98 RES CHIP 10K 5 1 8W R147 0611077A98 RES CHIP 10K 5 1 8W R149 0611077B11 RES CHIP 33K ...

Page 100: ...80177M02 WIDE BODY SOLC OCTAL LATCH U101 5180236C05 IC VF DRVR SN75518FN U102 7280242J01 DISPLAY VF U2 5113802A01 HCN1078 only IC 68HC11 W SCI SPI A D 512 U3 5113820A02 IC DUAL SING SPLY LO PWR 2903 U4 5180057S04 IC CUST SER I O 13 REEL U46 5113816G04 IC 5V REG 78M05 U5 5197014A10 IC SPECTRA MEMORY BD U6 5184704M54 IC CMOS REGISTER U7 Not Available IC PROM ITEM MOTOROLA PART NUMBER DESCRIPTION U8 ...

Page 101: ...IC HI DETECTED AUDIO ANALOG GROUND PTT VIP IN 1 12 MICROPOHONE LO SHIELD DETECTED AUDIO BLK BRN MIC HI MIC LO PTT EMERG HUB PTT HUB REF 8 41 7 SPARE 1 BROWN 13 45 16 46 33 50 17 26 28 29 48 49 50 SPARE 2 RED SW B YELLOW DIGITAL GROUND BLUE SPEAKER LO GREEN SPEAKER HI ORANGE EMERGENCY VIOLET SPEAKER HI BLK ORG SPEAKER LO BLK GRN B GREEN IGNITION ORANGE SPARE 2 8 7 48 4 11 44 43 10 1 23 14 5 21 19 1...

Page 102: ...27 3 28 RESET SPARE 1 BUSY SWB 18 28 29 48 49 11 CONTROL HEAD SIDE 17 10 22 26 23 RESET 28 29 SPARE 1 SPARE 2 8 7 48 47 15 11 9 10 1 23 NC 24 21 9 22 IGNITION 16 49 REMOTE CONTROL HEAD INTERCONNCECT BOARD W4 W5 W7 20 36 SNET KEY SNET KID SNET WE 9 20 21 12 SWB MIC HI MIC LO PTT EMERG HUB BUS BLACK BUS WHITE BUS SHIELD BARE RESET BLK ORG SPARE 1 BROWN 13 45 16 33 25 50 MIC HI MIC LO VIP SECTION MIC...

Page 103: ...1 48 SWB SWB 4 12 11 SPKR LO 44 SPKR HI 43 SPKR HI 10 SPKR LO 27 EMERGENCY VR1003 VR1001 VR1002 15V 15V VF SENSE 1 1 VF SENSE 2 2 JU1001 16 SHIELD GND 14 VF SENSE 1 JU1008 49 DIGITAL GND 30 A 31 VF SENSE 2 32 JU1007 26 KEY SLOT 6 13 GND GND 2 VIP OUT 1 VIP OUT 1 DEK CLOCK 18 1 VIP OUT 2 VIP OUT 2 DEK DATA OUT 19 34 VIP OUT 3 DEK STROBE VIP OUT 3 DEK STROBE 14 4 VIP IN 1 VIP IN 1 17 3 VIP IN 2 VIP ...

Page 104: ...432D W5 W7 Parts List Item Motorola Part Number Description JU1001 NOTPLACED 64AM DUMMY PART NUMBER JU1002 NOTPLACED 64AM DUMMY PART NUMBER JU1003 NOTPLACED 64AM DUMMY PART NUMBER JU1004 NOTPLACED 64AM DUMMY PART NUMBER JU1005 NOTPLACED 64AM DUMMY PART NUMBER JU1006 NOTPLACED 64AM DUMMY PART NUMBER JU1007 0611077A01 RES CHIP JUMPER JU1008 0611077A01 RES CHIP JUMPER VR1001 4813830A28 DIODE 15V 5 22...

Page 105: ... Mount MAEPF 23575 O 1 3 7 31 30 28 27 14 23 22 21 4 5 8 10 12 13 18 17 16 15 25 11 2 9 32 6 29 19 20 24 26 33 34 35 36 37 38 NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC NC KEYED SLOT KEYED SLOT NC NC NC NC NC NC NOTE CR10 JU11 NOTE JU10 NOTE SWB A DIG GND SPARE 2 SPARE 1 SERIAL BUS RESET BUS IGN VIP OUT 1 VIP OUT 2 S NET_KID PROG VPP S NET_WE PROG RXD BUS S NET_KEY PROG TXD MIC PTT PROG RESET BU...

Page 106: ...8 38 Schematics Overlays and Parts Lists List of Schematics Component Location Diagrams and Parts Lists September 26 2003 6881096C77 O Figure 8 23 HLN6486D E High Power Standard Interconnect Board ...

Page 107: ...atics Component Location Diagrams and Parts Lists 8 39 6881096C77 O September 26 2003 Figure 8 24 HLN6486D E High Power Interconnect Board Viewed from Side 1 Figure 8 25 HLN6486D E High Power Interconnect Board Viewed from Side 2 1 3 2 4 5 6 7 8 9 10 ...

Page 108: ... RES CHIP JUMPER JU636 0611077A01 RES CHIP JUMPER JU637 0611077A01 RES CHIP JUMPER JU638 0611077A01 RES CHIP JUMPER JU639 0611077A01 RES CHIP JUMPER JU640 0611077A01 RES CHIP JUMPER JU644 0611077A01 RES CHIP JUMPER JU645 0611077A01 RES CHIP JUMPER JU646 0611077A01 RES CHIP JUMPER JU652 0611077A01 RES CHIP JUMPER JU653 0611077A01 RES CHIP JUMPER JU655 0611077A01 RES CHIP JUMPER JU657 0611077A01 RES...

Page 109: ...cs Overlays and Parts Lists List of Schematics Component Location Diagrams and Parts Lists 8 41 6881096C77 O September 26 2003 Figure 8 26 HLN6574E W3 Control Head High Power Interconnect Board Schematic Design ...

Page 110: ...ays and Parts Lists List of Schematics Component Location Diagrams and Parts Lists September 26 2003 6881096C77 O Figure 8 27 HLN6574E W3 High Power Interconnect Board Component Location Diagrams MAEPF 25697 O MAEPF 25698 O ...

Page 111: ...JUMPER JU10 NOTPLACED 64AM DUMMY PART NUMBER JU11 0611077A01 RES CHIP JUMPER JU12 0611077A01 RES CHIP JUMPER JU13 0611077A01 RES CHIP JUMPER JU14 0611077A01 RES CHIP JUMPER ITEM MOTOROLA PART NUMBER DESCRIPTION JU15 NOTPLACED 64AM DUMMY PART NUMBER JU16 0611077A01 RES CHIP JUMPER JU17 0611077A01 RES CHIP JUMPER JU18 0611077A01 RES CHIP JUMPER JU19 0611077A01 RES CHIP JUMPER JU2 0611077A01 RES CHIP...

Page 112: ...Z5245B_ VR15 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR16 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR17 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR18 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR19 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR2 4813832C28 ZENER BPLR 15V FOR ESD SOT23 VR20 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ ITEM MOTOROLA PART NUMBER DESCRIPTION VR21 4813830A28 DIODE 15V 5 225MW MMBZ52...

Page 113: ...and Parts Lists List of Schematics Component Location Diagrams and Parts Lists 8 45 6881096C77 O September 26 2003 Figure 8 28 HLN6459D HLN6344E and HLN6365E Low Power Interconnect Board Schematic NOT PLACED MAEPF 27094 O ...

Page 114: ...Location Diagrams and Parts Lists September 26 2003 6881096C77 O Figure 8 29 HLN6459D HLN6344E and HLN6365 Low Power Interconnect Component Location Diagram MAEPF 27093 O MAEPF 27703 O 1 3 2 E B C Q60I JU658 Q602 2 I 3 I 2 3 I I I 2 2 I 2 3 3 3 3 2 3 I U JU657 C792 VR625 ...

Page 115: ...ECTOR 25 PIN JU10 NOTPLACED 64AM DUMMY PART NUMBER JU11 NOTPLACED 64AM DUMMY PART NUMBER JU12 NOTPLACED 64AM DUMMY PART NUMBER JU512 NOTPLACED 64AM DUMMY PART NUMBER ITEM MOTOROLA PART NUMBER DESCRIPTION JU513 NOTPLACED 64AM DUMMY PART NUMBER JU600 0611077A01 RES CHIP JUMPER JU601 NOTPLACED 64AM DUMMY PART NUMBER JU602 0611077A01 RES CHIP JUMPER JU603 NOTPLACED 64AM DUMMY PART NUMBER JU604 0611077...

Page 116: ...45B_ VR602 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR603 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR604 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR605 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ ITEM MOTOROLA PART NUMBER DESCRIPTION VR606 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR607 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR608 4813830A28 DIODE 15V 5 225MW MMBZ5245B_ VR609 4813830A28 DIODE 15V 5 225MW ...

Page 117: ...1 RES CHIP JUMPER JU640 0611077A01 RES CHIP JUMPER JU641 0611077A01 RES CHIP JUMPER JU642 0611077A01 RES CHIP JUMPER JU651 0611077A01 RES CHIP JUMPER JU654 0611077A01 RES CHIP JUMPER JU656 0611077A01 RES CHIP JUMPER JU657 0611077A01 RES CHIP JUMPER JU659 0611077A01 RES CHIP JUMPER P502 2880102M09 PLUG VERTICAL 38 POSITION P506 2880068M01 HEADER MIC R608 0611077A74 RES CHIP 1000 5 1 8 R618 0611077A...

Page 118: ...IP JUMPER JU638 0611077A01 RES CHIP JUMPER JU640 0611077A01 RES CHIP JUMPER JU641 0611077A01 RES CHIP JUMPER JU642 0611077A01 RES CHIP JUMPER JU650 0611077A01 RES CHIP JUMPER JU654 0611077A01 RES CHIP JUMPER JU656 0611077A01 RES CHIP JUMPER JU657 0611077A01 RES CHIP JUMPER JU659 0611077A01 RES CHIP JUMPER P502 2880102M09 PLUG VERTICAL 38 POSITION P506 2880068M01 HEADER MIC R608 0611077A01 RES CHIP...

Page 119: ... MIC HI RED PTT GRN DIG GND WHT MIC LO BLK MICROPHONE CONNECTOR J104 DETAIL SHOWN FROM CONNECTOR FRONT VIEW N C MAEPF 27699 O HMN1080A HMN1061A HMN1079A Microphone Parts List ITEM MOTOROLA PART NUMBER DESCRIPTION C1301 2111038H35 CAP 27pF 50V C1302 C1307 2111039B13 CAP 1000 50V C1304 2311048C10 CAP 10 50V C1305 0811051A15 0811051A11 CAP 22 63V HMN1080A HMN1079A only CAP 047 63V HMN1061A only C1306...

Page 120: ...8 52 Schematics Overlays and Parts Lists List of Schematics Component Location Diagrams and Parts Lists September 26 2003 6881096C77 O Notes ...

Page 121: ...nline users can access our online catalog at https www motorola com businessonline To register for online access Domestic customers please call 800 814 0601 U S and Canada International customers please go to https www motorola com businessonline and click on Sign Up Now A 3 Mail Orders Send written orders to the following addresses The Radio Products Services Division RPSD was formerly known as t...

Page 122: ...0 PM Eastern Standard Time A 5 Fax Orders Radio Products Services Division United States and Canada 1 800 622 6210 1 847 576 3023 International USFGMD Federal Government Orders 1 800 526 8641 For Parts and Equipment Purchase Orders A 6 Parts Identification Radio Products Services Division United States and Canada 1 800 422 4210 menu 3 A 7 Product Customer Service Customer Response Center Non techn...

Page 123: ...Model W9 control board 3 9 bus transceiver 3 10 EEPROM write protect circuit 3 11 ignition sense circuits 3 10 microprocessor 3 9 power supply 3 10 vacuum fluorescent voltage converter 3 10 vehicle interface ports 3 10 watchdog timer 3 9 controls and indicators 3 9 default jumper settings 3 11 display 3 8 display board 3 11 backlight LEDs 3 11 status LEDs 3 11 vacuum fluorescent display 3 11 vacuu...

Page 124: ... 5 5 RF exposure compliance information ii S schematics 8 1 Serial Bus Data 3 6 T test equipment and service aids 4 1 trademark information ii troubleshooting 5 1 charts 5 12 final reassembly 5 11 replacing the control head 5 7 replacing the remote back housing interface board 5 5 replacing the remote interconnect board 5 6 replacing the vacuum fluorescent display 5 5 tools and supplies 5 1 wavefo...

Page 125: ......

Page 126: ...nd Spectra are registered in the U S Patent and Trademark Office All other product or service names are the property of their respective owners Motorola Inc 2003 All rights reserved Printed in U S A Motorola Inc 8000 West Sunrise Boulevard Ft Lauderdale FL 33322 ...

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