APPLICATION
The Motor Guard Magna Stitcher
TM
turns your stud welder into a plastic repair tool. The MS-1 fits all
popular stud welders and provides all the features of a plastic repair system at a fraction of the cost.
The MS-1 works by welding a rigid stainless steel stake into the surface of the plastic resulting in a
permanent repair of the crack. Repairs can be made on flat surfaces, tabs, holes, ribs, inside and
outside corners.
The Magna Stitcher
TM
can be used to repair Bumpers, Fascias, Spoilers, Headlamp Brackets,
Radiator Brackets, Interior Components, Underbody Structures, Wheel Wells, Panel Mounting Tabs
and any thermoplastic part. This economical attachment can also be used for quick, on-the-vehicle
repairs such as mounting tabs, underbody components and other out-of-sight components. Simply
stitch and go!
*
IMPORTANT: Read and understand all warnings and instructions prior to use.
INSTALLATION OF TOOL
Install Magna Stitcher
TM
on end of stud welder as shown in Figure 1.
Tool must be seated firmly against insulator. Tighten knob snuggly
but do not over-tighten as thread damage may result.
Choose proper stake type according to area to be repaired (see
table on back page).
PREPARATION OF WORK AREA
Prepare area to be repaired by removing all dirt, oil and dust.
Repairs are generally made on the inside surface of the panel.
Removable foil tape may be used on the outer surface to hold the
position while stitching.
GENERAL REPAIR PROCEDURE WITH MAGNA STAKES
Insert stake into electrodes as shown in Figure 2. Three positions are available to insert stakes at
different angles.
Place stake against surface to be repaired while applying very light
pressure.
Tap trigger on welder one or two times to heat stake
.
A few short taps on the trigger are enough to heat the stake and
melt the plastic part.
Overheating the stake may damage the
part
.
While continuing to apply light pressure, allow the stake to sink
halfway through the thickness of the work piece. After stake is
inserted to proper depth, twist the stake slightly to allow it to lock
into the panel.
Fig. 1
Fig. 2
Fig. 3
Allow the stake to cool for 2 or 3 seconds before removing tool. Trim exposed ends of stake using
wire cutters (Figure 3).
Take care while trimming stakes as flying pieces can cause injury to
operator or bystanders. Eye protection should be worn at all times
(See Safety Instructions).
Complete cosmetic repair on front of panel as needed.