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Motor City Wash Works ACCELERATOR TOPWL360BKS, Installation Manual

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Motor City Wash Works ACCELERATOR TOPWL360BKS Installation Manual Download Page 15

                                                                                   

 

© Motor City Wash Works, Inc. 48285 Frank, Wixom Michigan 48393 U.S.A. 

Phone: 248.313.0272 ▪ Fax: 248. 313.0271 

        

8MANULTOPWHL0001 12-9-20

                          

www.motorcitywashworks.com

                                                 

15

 

 

 

Pic #25 Connection Box 

WARNING

!

 

EACH MOTOR HAS TO BE 

PROTECTED WITH AN 

OVERLOAD RELAY 

SET AT THE MOTOR RATED 

FULL LOAD CURRENT 

4.9 AMPS @ 208 VAC - 3PH 

4.8 AMPS @ 230 VAC – 3PH 
2.4 AMPS @ 460 VAC – 3PH 

 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

AIR VALVE 

CONNECTION BOX 

24 OR 120VAC 

3 WATTS 

 

Pic #26 Motor Connection 

MOTOR 

CONNECTION BOX 

1.5HP/208-460VAC/3PH 

Summary of Contents for ACCELERATOR TOPWL360BKS

Page 1: ...oting Page 28 Exploded Views Page 31 Warranty Page 47 Equipment Specifications Equipment Features Aluminum Structure Color Skinz Snap On Structure Wrap Available With Star Foam Wash Material Less Than...

Page 2: ...ment and or the safety of the people working on the equipment Installation Procedures Upon receiving your MCWW equipment open all boxes and crates verify that you have all the required components that...

Page 3: ...85 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 3 Pic 1 Working Envelope for Accelerator With Foam Pic 2 Working Envelope fo...

Page 4: ...orks com 4 Pic 3 Accelerator Overall Dimensions Pic 4 Accelerator and Cross Over Overall Dimensions FOR DRIVER S SIDE MOUNTED TOP WHEEL Position the frame on the DRIVER S SIDE OF THE CONVEYOR with the...

Page 5: ...tion the inside edge of the inside leg 112 INCHES OUTSIDE THE EDGE OF THE OUTSIDE GUIDE RAIL see Picture 6 1 9 21 9 4 112 Pic 5 D S Distance to Outside Guide Rail Pic 6 P S Distance to Outside Guide R...

Page 6: ...motorcitywashworks com 6 DRIVER SIDE TOP WHEEL MOUNT THE ADAPTOR PLATES JUSTIFIED TOWARDS THE RIGHT AS SHOWN IN PIC 10 PASSENGER S SIDE TOP WHEEL MOUNT THE ADAPTOR PLATES JUSTIFIED TOWARDS THE RIGHT...

Page 7: ...248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 7 RAISE the Top Wheel arm with a LIFT to its highest position and lock the wheel arm from coming down by using a larg...

Page 8: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 8...

Page 9: ...to the adaptor plates as shown in Pictures 12 and 13 Pic 12 Driver s Side Drive Shaft Assembly Mounting Pic 13 Passenger s Side Drive Shaft Assembly Mounting Locate the top wheel hub and LOOSEN THE M...

Page 10: ...sion plates at the end of the hub and slide a 20 STAR FOAM BUN ONTO THE HUB see picture 18 Follow with four 10 STAR FOAM BUNS and complete with the last 20 BUN Finish by adding as many 12 foam spacers...

Page 11: ...or a GENIE LIFT to its highest position which will result in the COUNTERWEIGHT ARM resting at its lowest position Your top wheel comes with NINE 1 COUNTERWEIGHTS and FOUR 1 4 COUNTERWEIGHTS Add five o...

Page 12: ...A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 12 Pic 20 Counterweights NOTE YOU MAY LEAVE THE TOP WHEEL BRUSH DOWN AND LOAD THE COUNTERWEIGHTS ONE AT A TIME...

Page 13: ...ed to balance the wheel Locate the boxes containing the COLOR SKINZ covers and install on each of the legs and arms see below Pic 22 Color Skinz Pic 23 Color Skinz STOP YOU MAY NEED TO ADD SOME ADDITI...

Page 14: ...T THE MOTOR RATED FULL LOAD CURRENT FOR THE PROPER VOLTAGE Connect the air valve to an output from the car wash controller in series with the N O AUXILIARY CONTACTS of the starter unit like shown on p...

Page 15: ...ww motorcitywashworks com 15 Pic 25 Connection Box WARNING EACH MOTOR HAS TO BE PROTECTED WITH AN OVERLOAD RELAY SET AT THE MOTOR RATED FULL LOAD CURRENT 4 9 AMPS 208 VAC 3PH 4 8 AMPS 230 VAC 3PH 2 4...

Page 16: ...D 15A D INTERLOCK WITH AIRVALVE SPIN COMMAND FRWD SIGNAL Pic 27A MTRSTRSNGVFD001 208 230VAC Pic 27B MTRSTRSNGVFD005 480VAC Connect the motor terminals T1 T2 T3 to the motor connection box see Picture...

Page 17: ...3HP HYDRAULIC UNIT CONVEYOR 3 2A 5 8A 11A MTRSTRSNGVFD001 FIELD WIRING TERMINAL TORQUE CONTROL WIRING ATV VFD OUTPUT TERMINALS TESYS STARTER OUTPUT TERMINALS ATS SOFT START OUTPUT TERMINALS 4 IN LBS...

Page 18: ...RECTIONAL COMMAND MOTOR FREQUENCY AT MAXIMUM SPEED Hz 60 0 60 0 60 0 60 0 DRIVE RATING DRIVE RATING 60 0 DRIVE RATING 60 0 60 0 60 0 60 0 1740 1740 1740 1740 3 0 3 0 40 40 40 60 0 70 0 70 0 70 0 2 WIR...

Page 19: ...NTROL 2 WIRE TYPE OF CONTROL FORWARD DIRECTIONAL COMMAND MOTOR FREQUENCY AT MAXIMUM SPEED Hz 60 0 60 0 60 0 60 0 DRIVE RATING DRIVE RATING 460 460 460 460 60 0 DRIVE RATING 60 0 60 0 60 0 60 0 1740 17...

Page 20: ...LEAD TO PREMATURE WEAR OR MAJOR DAMAGE TO THE ACCELERATOR DELIVERY SYSTEM OR ITS COMPONENTS Bring a 3 8 OD polyflow tubing air line from the main compressed air supply to the AIR PANEL MAIN AIR SUPPL...

Page 21: ...e 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 21 Pic 36 Pneumatic Schematic RETRACT SPEED UP 1 1 2 TURNS OPEN APPROXIMATELY RETRACT SPEED DOWN 1 1 2 TURNS OPEN AP...

Page 22: ...h water can be used Install a 1 2 OD Polyflow tubing from a dilution station to the WATER MANIFOLD Picture 37 located on the wheel arm NOTE IF THE LENGTH OF THE HOSE BETWEEN THE DILUTION STATION AND Y...

Page 23: ...nstallation Bring ONE 1 2 OD and ONE 3 8 OD polyflow tube from a dilution station to the FOAMER STREAMER and connect to the push on fitting see Picture 38 NOTE THE DILUTION STATION SHOWN IN PICTURE 38...

Page 24: ...e wheel is AGAINST THE VEHICLE DIRECTION see Picture below If the direction is not the same as shown on the picture below turn OFF the motor and the main switch and swap two line wires to reverse the...

Page 25: ...PSI or 40 PSI While the wheel is still spinning turn OFF the SPIN OUTPUT FUNCTION and confirm that the top wheel completely retracts up and away from the vehicle Turn OFF the TOP WHEEL DOWN OUTPUT FU...

Page 26: ...day with a TEST WASH and check for proper operation While you are watching the TEST WASH check for clogged nozzles If a nozzle is clogged remove the nozzle body and clean the nozzle by inserting a sma...

Page 27: ...nc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 27 Pic 40 Top Wheel Axle Bearing Pic 41 Top Wheel Arm Bearings GREASIN...

Page 28: ...o solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a simple ad...

Page 29: ...sure counter weight and brush arms are balanced Ensure Main air regulator in Top Wheel leg is at minimum 60 PSI Ensure air exhaust valves on cylinder are open enough to allow air to escape Ensure pull...

Page 30: ...1 12 9 20 www motorcitywashworks com 30 Top Wheel Does not retract Ensure manual air valve button is not locked into the ON position Top Wheel Does not extend down Check top wheel VFD for error code E...

Page 31: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 31...

Page 32: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 32...

Page 33: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 33...

Page 34: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 34...

Page 35: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 35...

Page 36: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 36...

Page 37: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 37...

Page 38: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 38...

Page 39: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 39...

Page 40: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 40...

Page 41: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 41...

Page 42: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 42...

Page 43: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 43...

Page 44: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 44...

Page 45: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 45...

Page 46: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANULTOPWHL0001 12 9 20 www motorcitywashworks com 46...

Page 47: ...efective with a new or refurbished unit but not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Number All shipping co...

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