
1.3
In order to achieve safe riding, good performance and reduce pollution, please execute the following
recommended maintenance table base upon average driving condition. Driving in unusual dusty
areas, require more frequent servicing.
MONTHS/DISTANCE(IN KM)FOR CHECKING
Item
Checking Content
1 or
300 km
3 or
3000k
6 or
5000k
9 or
8000k
12 or
10000k
15 or
13000k
18 or
15000k
Engine oil *
Replace (800cc, total 900cc)
R
Replace it per 1,000km
Oil Filter *
Replace
R
Replace it per 5,000km
Coarse oil filter* (on oil
draining bolt)
Clean or replace it if necessary
C
Clean it per 3,000km or replace it if required
Oil cooler
Clean or replace it if necessary
I
C
C
C
Air filter *
Replace it if required
Replace it per 1,000km
Gear oil *
Replace (90cc, total 110 cc)
R
R
R
R
Brake performance
Leaking and function check
I
I
I
I
I
I
I
Brake oil, disk, pad,
hose, master cylinder
Leaking and worn -out check or
replace it if necessary
I
I
I
I
I
I
I
Clutch linings *
Check or replace it if necessary
I
I
I
I
I
I
Tires
Worn-out check or replace it if
necessary
I
I
I
I
I
I
Wheel bearing *
Fasten tightly if loosen
I
I
I
I
I
I
Driving chain *
Lubricate & check the slack
I
I
C,A,L
I
C,A,L
I
C,A,L
Chassis suspension arm,
spindle *
Check looseness. Add grease if
required
I
I
C,A,L
I
C,A,L
I
C,A,L
Steering joint & rod *
Check looseness. Adjust it if
required
I
I
I
Absorber *
Leaking and function check
I
I
I
I
Parking
Function check or replace it if
required
I
I
I
I
I
I
I
Nuts, bolts, fasteners
Tighten it if required
I
I
I
I
I
I
I
Battery
Make sure that the voltage
stayed over 12.8V. Recharge the
battery it required.
Clear the poles.
I
I
I
I
I
I
I
Valve gap *
Check and adjust when engine
is cool (0.08mm for IN & EX)
Adjust it when necessary
Spark plug *
Clear or replace if required
I
I
I
I
I
I
V belt *
Worn out check or replace if
necessary.
P
P
P
Fuel feeding system *
Crack and blockage check.
Replace it if necessary.
I
I
I
Engine idle speed *
1700±100 rpm
A
A
A
A
A
A
A
Carburetor idle A/F
Adjustment *
Check and adjust referring to
CO/HC Percentage.
A
A
A
A
A
A
A
A: adjust
C: clean I: inspect, clean or replace if necessary
L: lubricate R: replace
1. Items with “*” mark indicate our recommendation to have it done by PGO dealer.
2. “P” denotes that function check or replace it when the engine performance reduces significantly.
NOTE 1
:
The engine oil shall be changed completely after run- in period 300 km or one month later. This can
make sure the engine runs smoothly.
NOTE 2
:
The exchange of brake fluid
1. After disassembling of brake main cylinder or caliper, do change the new fluid.
2. Check the fluid level often, refill if necessary.
3. Change the oil seal of main cylinder and caliper every two years.
4. Change the brake fluid hose every four years.
Summary of Contents for Bugxter BR-150
Page 1: ...SERVICE MANUAL Manufactured by Motive Power Industry Co Ltd...
Page 3: ...SERVICE MANUAL Manufactured by Motive Power Industry Co Ltd...
Page 11: ...LOCKING TORQUE 1 1 2 3 4 5 6 7 8...
Page 12: ...LOCKING TORQUE 2 9 10 11 12 13 14 15...
Page 13: ...LOCKING TORQUE 3 16 17 18 19 20 21...
Page 50: ...3 1 OPERATION 1 OPERATION LAYOUT...
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