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The Specialist In Drum Handling Equipment

Model 185A-GR

Extra Heavy-Duty Kontrol-Karrier

Operator’s Manual for Morse Model 185A-GR Extra Heavy-Duty Kontrol-Karrier

Serial number 0619 to ____ (MMYY)

morsedrum.com

Copyright 2022  -  Morse Mfg. Co., Inc. 

 

Form PL185A-GR  (0619-____)    

(Updated 25 Mar, 2022)

         

4

Operating Instructions

1. 

With Kontrol-Karrier standing on the floor, lower hoist and engage hoist hook into 

lifting eye. 

2. 

Raise hoist to lift Kontrol-Karrier clear of floor and move it to drum.

3.  Position Kontrol-Karrier at a height which aligns drum holder (saddle) band with 

center of drum.  Swing open ratchet hinge plate and strap hinge plate.

4.  Secure drum into drum holder.  Thread each strap through notch in ratchet.  Operate 

ratchets to tighten straps against the drum. 

5.  Raise hoist and position drum at pouring station.  While transporting, ensure that 

drum is raised away from floor to prevent drum bottom from interfering with a pallet 

or other obstacle.

6.  Pour drum by pulling on pull chain and rotating drum to suitable pouring 

angle. 

7.  After pouring is completed, rotate drum back to vertical position and lower hoist to 

return drum to floor.

8.  Remove drum by operating ratchet to loosen each web strap around drum.  Release 

straps from ratchets and swing open hinge plates.  Push Kontrol-Karrier away from 

drum.

CAUTION:

  

DO NOT allow drum to impact on floor, ground, or 

dumping station, etc.

CAUTION:

  

DO NOT exceed weight capacity of 2,000 Lb. (907 kg) for 

FULL drum, 1,000 Lb. (454 kg) for HALF-FULL drum.

WARNING: 

Watch out for pinch points - Stay clear of moving parts.

Important

1.  Please read all instructions thoroughly before attempting to operate your new Morse drum handler.

2.  Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle assembly.  Inspect Drum holder (saddle) 

assembly for proper operation.  Perform necessary load test, inspections, operator training, etc.

3.  When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment.  Maintain 

secure footing and a firm hold.  Keep hands and loose clothing away from all moving parts.  Never allow anyone to be below any part 

of a raised drum handler or drum.  Read operating instructions and review pictures in sales brochure before operation.

4.  Kontrol-Karrier is a “Group 1 structural and mechanical” below-the-hook lifting device which is covered by the American National 

Standard ASME B30.20.  The user should comply with all aspects of this standard.

5.  Model 185A-GR has a maximum capacity rating of 2000 Lb. (907 kg) full drum and 1000 Lb. (454 kg) half-full drum and is designed 

to lift, move and pour a 55-gallon (208 liter) steel drum.  DO NOT exceed these ratings.  Exceeding these ratings or handling drums 

other than those mentioned above is unsafe and could result in equipment damage, excessive wear or awkward handling.

6.  Review Material Safety Data Sheet(s) for material(s) in drum(s) and take all necessary precautions.  Safety shoes, work gloves, hard 

hat and other personal protective devices are recommended.  

Assembly Instructions

1.  Remove chain wheel from the box.

2.  Slide chain wheel onto speed reducer input shaft with the chain guide facing outward.

3.  Insert roll pin to retain chain wheel on the speed reducer input shaft.

4.  Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle 

assembly.  Inspect straps and ratchets for proper operation.  Perform necessary load 

test, inspections, operator training, etc. as prescribed in the ANSI/ASME B30.20 

standard.

Summary of Contents for 185A-GR

Page 1: ...city Warranty does not cover wear from normal use or damage from accident or abuse Motors and other purchased parts carry the warranties of their manufacturers For warranty claims contact your Morse Dealer to obtain a return authorization number and for return freight advice Return freight must be prepaid In all instances liability is limited to the purchase price paid or to repairing or replacing...

Page 2: ...ate damaged or malfunctioning unit or a unit with missing parts WARNING DO NOT lift people or suspend loads over people Stay clear of suspended loads WARNING DO NOT lift loads higher than necessary WARNING DO NOT leave suspended loads unattended WARNING DO NOT remove or obscure warning labels WARNING DO NOT operate without first having read and understood operating manual WARNING DO NOT make alter...

Page 3: ...00 Lb 454 kg for half full drum Half full rating is based on tilt mechanism s capacity for handling unbalanced bottom heavy drum Kit 2690GR P Hand Wheel 10 25 4 cm diameter Hand Wheel with speed knob Replaces standard pull chain to turn drum ACCESSORIES to Install on EXISTING Manual Tilt Drum Handler Kit 6214KIT P Two Chains Load Binders Secure drum in holder with two chains and load binders Repla...

Page 4: ...orse drum handler 2 Prior to initial use inspect all moving parts and test rotation of chain wheel and saddle assembly Inspect Drum holder saddle assembly for proper operation Perform necessary load test inspections operator training etc 3 When loading unloading operating or maintaining your MORSE drum handler always use care and good judgment Maintain secure footing and a firm hold Keep hands and...

Page 5: ... properly replaced with the correct genuine Morse parts 3 Ensure all labels are in place Product labels should be inspected periodically and cleaned as necessary to maintain good legibility Please contact Morse Mfg Co for replacement labels 4 Periodically inspect all moving parts framework ratchet straps fasteners and contact areas for signs of wear fatigue or loosening The web strap should be rem...

Page 6: ...odel 185A GR Extra Heavy Duty Kontrol Karrier Operator s Manual for Morse Model 185A GR Extra Heavy Duty Kontrol Karrier Serial number 0619 to ____ MMYY morsedrum com Copyright 2022 Morse Mfg Co Inc Form PL185A GR 0619 ____ Updated 25 Mar 2022 6 ...

Page 7: ...odel 185A GR Extra Heavy Duty Kontrol Karrier Operator s Manual for Morse Model 185A GR Extra Heavy Duty Kontrol Karrier Serial number 0619 to ____ MMYY morsedrum com Copyright 2022 Morse Mfg Co Inc Form PL185A GR 0619 ____ Updated 25 Mar 2022 7 ...

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