The Specialist In Drum Handling Equipment
Model 185A/E
Kontrol-Karrier with Fiber Drum Strap
Operator’s Manual for Morse Model 185A/E Kontrol-Karrier with Fiber Drum Strap
Serial number 0304 to 0109 (MMYY)
www.morsedrum.com
Copyright 2009 - Morse Mfg. Co., Inc.
Form PL185AE (0304-0109)
(Updated March 15, 2018 2:30 PM)
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Machine Description
Model 185A/E
Kontrol-Karrier with Fiber Drum Strap is designed to lift, transport
and dispense a standard 55-gallon steel drum 22.5” in diameter, as well as a
55-gallon fiber drum 22” to 23.5” in diameter. The maximum capacity is 800 Lb.
Important
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s)
1.
and take all necessary precautions. Safety shoes, work gloves, hard hat
and other personal protective devices are recommended.
Please read all instructions thoroughly before attempting to operate your new Morse drum handler.
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The model 185A/E Kontrol-Karrier with Fiber Drum Strap has a maximum capacity rating of 800 Lb. for a FULL drum and 500 Lb. for a
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HALF-FULL drum, and are designed to lift and move a drum of the size and type noted above. DO NOT exceed this rating. Exceeding
this rating or handling drums other than those mentioned above is unsafe and could result in equipment damage, excessive wear,
awkward or dangerous handling.
When loading, unloading, operating, or maintaining your MORSE drum handler, always use care and good judgment. Maintain secure
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footing and a firm hold. Keep hands and loose clothing away from all moving parts. Never allow anyone to be below any part of a raised
drum handler or drum. Read operating instructions and review the pictures in the sales brochure before operation.
The 185 Series are a “Group 1 structural and mechanical” below-the-hook lifting device which are covered by the American National
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Standard ASME B30.20. The user should comply with all aspects of this standard.
Operating Instructions
Start with Kontrol-Karrier on the floor. Lower hoist and engage hoist hook to lift Kontrol-Karrier.
1.
Raise hoist to lift Kontrol-Karrier clear of floor and transport it to the drum.
2.
Suspend Kontrol-Karrier at a height which aligns drum saddle with center of drum.
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With binder strap (item 26) hanging freely, push Kontrol-Karrier with Fiber Drum Strap against drum so that saddle will encircle
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drum.
Secure the drum: drape the binder strap (item 26) across the face of the drum and engage a link into the slot in the ratchet (item 32).
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Turn the ratchet clockwise to tighten strap. If the strap doesn’t cinch tightly on the drum, lift the pawl (item 30) to loosen and release
the strap and try again with a different link in the notch. Firm hand pressure
on the ratchet handle should tighten the strap sufficiently to hold the drum.
DO NOT use mechanical aids such as a pipe to extend handle for extra
leverage.
Raise hoist and position drum at pouring station.
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Pour the drum by pulling on the pull chain (item 3) and rotating the drum to
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a suitable pouring angle. For best control of drum pouring angle, pay out
one side of the chain loop while pulling in the other side, thus being able to
hold back the drum rotation. The chain lock on the bottom of the power arm
can be used to prevent drum rotation. To do so, criss cross the chain and
insert in each slot of the chain lock. If the drum handler is equipped with the
MORStop Tilt-Brake, there is no need to hold tension on both sides of the
chain loop. Braking is immediate and self actuating, without additional steps
by the operator. To add the MORStop Tilt-Brake to your drum handler, order
part # 3900-P for a field installation kit.
After pouring is completed, rotate drum back to vertical position and lower
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hoist to return drum to floor.
To remove drum: Pull ratchet handle clockwise to relieve pressure on ratchet
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teeth. Lift pawl handle (item 30) to release teeth engagement and rotate ratchet to loosen strap and allow its removal from notch.
Maintenance
Lubricate gear teeth and roller chain.
1.
Clean and oil ratchet, pawl and other moving parts periodically to maintain free action and reduce wear. Clean and lubricate more often
2.
in environment where dust, dirt or other foreign particals will effect the performance of moving parts.
Periodically inspect all moving parts, framework and contact areas for signs of wear, fatigue or loosening. Tighten, adjust or replace
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parts as necessary to prevent failure and maintain proper function.
The inner drum gripping surface of the Fiber Drum Strap (item 26) should be kept clean to maintain its ability to grip the drum.
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