The Specialist In Drum Handling Equipment
Model 185XGR
Super-Duty Kontrol-Karrier
operator’s Manual for Morse Model 185XGR Super-Duty Kontrol-Karrier
Serial number 0719 to ____ (MMYY)
Copyright 2021 - Morse Mfg. Co., Inc.
Form PL185XGR (0719-____)
(Updated 21 Jun, 2021)
3
Machine Description
Model 185XGR Super-Duty Kontrol-Karrier is designed to lift, transport, and dispense
a ribbed 55-gallon (208 liter) steel drum 22.5” (57.2 cm) in diameter. The maximum full-
drum capacity is 2500 Lb. (1134 kg). The capacity is derated to 1250 Lb. (567 kg) for a
half-full drum. The half-full rating is based on the tilt mechanism’s capacity for handling an
unbalanced bottom-heavy drum.
options
(shown at right)
To handle an 18.5” (47 cm) diameter ribbed 30-gallon (114 liter) steel drum with model
•
185XGR, quickly and easily install model 55/30-19GR Diameter Adaptor in the drum
holder. Then simply lift the Diameter Adaptor back out to go back to handling a 55-gallon
(208 liter) steel drum.
8” Hand wheel Kit # 3517-P for drum tilt control, replaces chain wheel and pull chain.
•
Important
Please read all instructions thoroughly before attempting to operate your new Morse
1.
drum handler.
Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle
2.
assembly. Inspect saddle assembly for proper operation. Perform necessary load test,
inspections, operator training, etc.
When loading, unloading, operating, or maintaining your MORSE drum handler, always
3.
use care and good judgment. Maintain secure footing and a firm hold. Keep hands and
loose clothing away from all moving parts. Never allow anyone to be below any part of a
raised drum handler or drum. Read operating instructions and review the pictures in the
sales brochure before operation.
The Kontrol-Karriers is a “Group 1 structural and mechanical” below-the-hook lifting
4.
device which are covered by the American National Standard ASME B30.20. The user
should comply with all aspects of this standard.
The model 185XGR has a maximum capacity rating of 2500 Lb. (1134 kg) full drum and
5.
1250 Lb. (567 kg) half-full drum and is designed to lift, move and pour a 55-gallon (208
liter) steel drum. DO NOT exceed these ratings. Exceeding these ratings or handling
drums other than those mentioned above is unsafe and could result in equipment
damage, excessive wear or awkward handling.
Review the Material Safety Data Sheet(s) for the material(s) in the drum(s) and take
6.
all necessary precautions. Safety shoes, work gloves, hard hat and other personal
protective devices are recommended.
Assembly Instructions
Remove the following items from the small cardboard box packaged with the 185XGR:
1.
chain wheel, chain guide w/ pull chain, 3/16 square key (items 1-5).
Insert 3/16 square key (item 5) into the key way on the input shaft of the speed reducer.
2.
Slide the chain wheel assembly onto shaft with the keyway in the chain wheel lined up
3.
with the square key. Tighten the two set screws on the hub of the chain wheel.
Remove the metal screw-plug on top of the speed reducer.
4.
Look into the hole to verify oil is in the speed reducer.
5.
Install the plastic vent-plug in place of the metal screw-plug to allow internal pressure to
6.
equalize with atmospheric pressure.
Prior to initial use, inspect all moving parts and test rotation of chain wheel and saddle
7.
assembly. Perform necessary load test, inspections, operator training, etc. as prescribed
in the ANSI/ASME B30.20 standard.
Model 55/30-19GR
Diameter Adaptor
8” Hand wheel
options
