Morningstar TRISTAR TS-MPPT-60 Technical Note Download Page 4

 

Fig. 4 – Example with positive grounding for a ProStar MPPT system. 

 

Positive Ground for the Telecom Load 

In order to keep the telecom load grounded during operation the positive ground has to be connected to 

the battery circuit or the load circuit as shown in Fig. 1 or Fig. 2. If it is grounded on the PV array circuit 

the battery and load will not have a positive ground. Morningstar controllers that include load control 

have a common negative so when it disconnects the load the load will no longer be grounded. However, 

the telecom equipment should not require a positive ground when disconnected. If for some reason this 

is considered a problem grounding the load circuit is an option. 

 

Chassis/Enclosure Ground 

For Morningstar controllers the chassis is isolated from the DC circuits of the controller. Therefore, the 

chassis can be grounded the same for a positive ground system as it is for a negative grounded system. 

Grounding the chassis is required by code in many jurisdictions. Surge protection devices include a 

connection to the equipment ground in order to function properly to limit voltage surges from nearby 

lightning strikes. Many Morningstar controllers include a chassis ground terminal. If it doesn't it is 

possible to wire a equipment grounding conductor directly to the chassis. Please see the product manual 

for more information about equipment grounding and follow local electrical code equipment ground 

requirements. 

 

Disconnect and overcurrent protection with Communications Wiring  

The NEC and many jurisdictions allow for using a disconnect and overcurrent protection on the 

ungrounded conductor. Therefore, single-pole battery breakers, switches or fuses may be installed on 

the negative power conductors. However, this may not be an option with some systems depending on 

the communications configuration.  

 

 

Summary of Contents for TRISTAR TS-MPPT-60

Page 1: ...n help keep voltage surges induced from nearby lightning from affecting the power electronics equipment and loads This is not an option for systems that include ground fault protection as it will be tripped if there is more than one ground bond A Single Point to Earth In addition to negative grounded systems all Morningstar controllers can be used in positive grounded systems if they are wired in ...

Page 2: ...Positive Grounding Graphic Illustrations Fig 1 This system is grounded properly on the battery circuit only Charging and Load Control will function properly ...

Page 3: ...rly Fig 3 This system will not charge properly It has been grounded in two locations and a ground loop will be created around the TriStar charge controller The controller will now no longer be able to properly control charging current since its circuit has been bypassed ...

Page 4: ...e the chassis can be grounded the same for a positive ground system as it is for a negative grounded system Grounding the chassis is required by code in many jurisdictions Surge protection devices include a connection to the equipment ground in order to function properly to limit voltage surges from nearby lightning strikes Many Morningstar controllers include a chassis ground terminal If it doesn...

Page 5: ...at the MeterHub provides an isolated connection between the MeterBus ports when creating a MeterBus network Therefore MeterBus networks will not be problematic except where the direct connection between a controller and a Relay Driver can cause harmful current through the MeterBus connection The systems below are examples of where the use of a single pole breaker would not be an option When in dou...

Page 6: ...harm to the serial communications Also note that the fuse for the power circuit to the EMC 1 should be installed on positive wire Fig 6 TriStar MPPT and Relay Driver system with an RJ 11 MeterBus connection The MeterBus RJ 11 creates a common negative connection between the controller and relay driver The single pole battery breakers as shown on the left will not break the negative connection to t...

Page 7: ...2 device is another option Ground fault Protection and Positive Grounded Systems One last consideration is Ground Fault Protection Ground Fault Protection protects the system from ground faults that may be created in the PV circuit Morningstar s Ground Fault Protection products GFPD 150V and GFPD 600V can be used with either negative or positive grounded systems to detect and interrupt ground faul...

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