Morningstar SUNSAVER MPPT SS-MPPT-15L Installation And Operation Manual Download Page 12

4.0 OPERATION

MORNINGSTAR CORPORATION

23

 4.0

4.2 TrakStar

TM

 MPPT Technology

The SS-MPPT utilizes Morningstar’s TrakStar Maximum 

Power Point Tracking technology to extract maximum power 
from the solar module(s). The tracking algorithm is fully 
automatic and does not require user adjustment. Trakstar 
technology will track the array 

maximum power point voltage 

(V

mp

) as it varies with weather conditions, ensuring that 

maximum power is harvested from the array through the 
course of the day.

Current Boost

In many cases, TrakStar MPPT technology will “boost” the 

solar charge current. For example, a system may have 2 
Amps of solar current 

 owing into the SS-MPPT and 5 Amps 

of charge current 

 owing out to the battery. The SS-MPPT 

does not create current! Rest assured that the power into 
the SS-MPPT is the same as the power out of the SS-MPPT. 
Since power is the product of voltage and current (Volts x 
Amps), the following is true*: 

(1) 

Power Into the SS-MPPT = Power Out of the SS-MPPT

(2) 

Volts In x Amps In = Volts Out x Amps Out

* assuming 100% efficiency. losses in wiring and conversion exist.

If the solar module’s V

mp

 is greater than the battery 

voltage, it follows that the battery current must be 
proportionally greater than the solar input current so that 
input and output power are balanced. The greater the 
difference between the maximum power voltage and battery 
voltage, the greater the current boost. Current boost can be  
substantial in systems where the solar array is of a higher 
nominal voltage than the battery as described in the next 
section.

High Voltage Strings and Grid-tie Modules

Another bene

 t of TrakStar MPPT technology is the ability 

to charge 12 Volt or 24 Volt batteries with solar arrays of 
higher nominal voltages. A 12V battery bank can be charged 
with a 12 V, 24 V, or 36 V nominal off-grid solar array. 
Certain grid-tie solar modules may also be used as long 
as the solar array 

open circuit voltage

 (V

oc

) rating will not 

exceed the SS-MPPT 75 V maximum input voltage rating at 
worst-case (coldest) module temperature. The solar module 
documentation should provide V

oc

 vs. temperature data.

Higher solar input voltage results in lower solar input 

current for a given input power. High voltage solar input 
strings allow for smaller gauge solar wiring. This is 
especially helpful for systems with long wiring runs between 
the solar array and the SS-MPPT. 

An Advantage Over Traditional Controllers

Traditional controllers connect the solar module directly 

to the battery when recharging. This requires that the 
solar module operate in a voltage range that is below the 
module’s V

mp

. In a 12 V system for example, the battery 

voltage may range from 10 - 15 Vdc but the module’s V

mp

 is 

typically around 17 V. Figure 8 shows a typical current vs. 
voltage output curve for a nominal 12V off-grid module. 

 

CURRENT

VOLTAGE

10 V

15 V

MAXIMUM

POWER

POINT

{

BATTERY
VOLTAGE

RANGE

~17 V

Figure 8. Nominal 12 V Solar Module I-V curve

Summary of Contents for SUNSAVER MPPT SS-MPPT-15L

Page 1: ...hington Crossing Road Washington Crossing PA 18977 USA www morningstarcorp com Installation and Operation Manual SUNSAVERMPPT TM WITH TRAKSTARTM MPPT TECHNOLOGY MAXIMUM POWER POINT TRACKING Model SS M...

Page 2: ...lowest expected ambient temperature for the system location Contents 34 1 0 Important Safety Information 4 2 0 General Information 5 2 1 Overview 5 2 3 Optional Accessories 8 3 0 Installation Instruc...

Page 3: ...er MPPT Install external fuses breakers as required Do not allow water to enter the controller Con rm that power connections are tightened to avoid excessive heating from a loose connection 2 0 Genera...

Page 4: ...ection A communication port for the Morningstar Remote Meter or Personal Computer PC connection A MSC adapter is 1 2 8 7 6 5 4 3 required available separately 5 Settings Switches Adjustment switches t...

Page 5: ...t on the SunSaver MPPT PC MeterBus AdapterTM Model MSC The MSC converts the MeterBus RJ 11 electrical interface to an isolated standard RS 232 interface which enables communication between the SunSave...

Page 6: ...er Switch 1 Gel1 INSERTED ON Sealed INSERTED OFF AGM1 REMOVED ON Flooded REMOVED OFF 1 Setpoints for this battery type can be modified with custom program ming See Section 4 7 Programming Custom Setpo...

Page 7: ...ark of Modbus IDA www modbus ida org 3 0 3 3 Mounting NOTE When mounting the SunSaver MPPT ensure free air flow through the controller heat sink fins There should be at least 6 inches 150 mm of cleara...

Page 8: ...as been provided for maximum safety during installation The controller will not be damaged regardless of the sequence of connnections NOTE The SS MPPT is a negative ground controller Any combination o...

Page 9: ...IME If wiring the load connection to a load distribution panel each load circuit should be fused separately The total load draw should not exceed the 15 A load rating 3 0 Step 2 Battery Wiring 6 in 15...

Page 10: ...o the wire gauge chart on page 41 of this manual for correct wire size If required the negative solar connection may be earth grounded Use appropriate gauge wire and proper grounding methods for the i...

Page 11: ...re information on Status LED errors see Section 5 1 Error Indications BATTERY SOC LEDS Three 3 battery state of charge LEDs indicate the level of charge on the battery The SOC indication is based on b...

Page 12: ...tage the greater the current boost Current boost can be substantial in systems where the solar array is of a higher nominal voltage than the battery as described in the next section High Voltage Strin...

Page 13: ...lers 4 3 Battery Charging Information The SunSaver MPPT has a 4 stage battery charging algorithm for rapid ef cient and safe battery charging Figure 9 shows the sequence of the stages NIGHT NIGHT BULK...

Page 14: ...d other electronic devices The total current draw of all loads must not exceed the SS MPPT 15 Amp maximum load rating CAUTION Do not wire an AC inverter of any size to the load terminals of the SunSav...

Page 15: ...eci c polarity to a live load circuit A reverse polarity connec tion may damage the load Always double check load connections before applying power 4 5 Protections Solar Overload No LED indication The...

Page 16: ...disconnected The load will automatically reconnect when the heatsink cools to a safe temperature Remote Temperature Sensor RTS Battery Status LED R Y G Y sequencing A bad RTS connection or a severed R...

Page 17: ...TS SWITCH 2 ON TO USE CUSTOM LOAD CONTROL SETPOINTS NOTE Programming custom setpoints will overwrite the default Gel and AGM battery type values programmed into custom memory at the factory Document t...

Page 18: ...proof of date and place of purchase To obtain service under this warranty the returned products must include the model serial number and detailed reason for the failure the module type array size type...

Page 19: ...to Y Note Multiply x2 for 24 Volt systems Battery Setpoints 25 C Gel Sealed AGM Flooded Absorption Voltage 14 0 V 14 1 V 14 3 V 14 4 V Float Voltage 13 7 V 13 7 V 13 7 V 13 7 V Time until Float 3 hr...

Page 20: ...5 4 mm Power terminals torque max 35 in lb 4 Nm RTS terminals wire size max Wire gauge min 22 AWG 0 3 mm2 Wire gauge max 12 AWG 3 0 mm2 RTS terminals torque max 0 4 Nm 3 5 in lb Dimensions see inside...

Page 21: ...0 2 140 224 360 574 912 43 68 110 175 278 4 70 112 180 286 456 21 34 55 87 139 8 36 56 90 144 228 11 17 27 44 69 12 24 38 60 96 152 7 12 18 3 29 46 15 18 30 48 76 122 5 9 15 23 37 3 Voltage drop Annea...

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