Morningstar S-20L-24V Installation And Operation Manual Download Page 19

MORNINGSTAR CORPORATION

4.0  OPERATION

37

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will depend on many factors including:

• 

rate of discharge (amount of load draw)

• 

capacity of the battery

• 

health of the battery

• 

LVD set-point

If the battery discharges to the LVD set-point the load will 

disconnect and a solid red Battery Status LED indication will 

be displayed.

General Load Control Notes

•  Only SS-6L/10L/20L models provide load control.
•  Regulated voltage due to temperature compensation 

is limited to a maximum of 15V (30V @ 24V nominal). 

This protects certain DC loads that may be damaged 

by high regulated input voltage. 

•  The load connection is NOT a regulated voltage 

output. The load terminal voltage is approximately the 

same as battery voltage unless the controller is in LVD 

condition (load turned off).

•  Do not wire multiple SunSaver load outputs together in 

parallel to power DC loads with a current draw greater 

than the lowest rated controller’s maximum load rating. 

Equal current sharing cannot be guaranteed and an 

over-load condition will likely occur on one or more 

controllers.

• 

Exercise caution when connecting loads with specific 

polarity to a live load circuit. A reverse polarity con-

nection may damage the load. Always re-check load 

connections before applying power.

•  The SunSaver will go straight to LVD on start-up if the 

battery voltage is at or below 11.7V / 23.4V.

 4.0

4.4 Protections

Solar Overload

(Charging Status LED: Red flashing) If the solar current 

exceeds the maximum solar rating, the SunSaver will 

stop charging until the solar current returns to within its 

operational rating. See 

Section 7.0 Technical Specifications

 

for more information.

Load Overload 

(Battery Status LEDs: G&R - Y sequencing) If the load 

current exceeds the maximum load current rating, the 

SunSaver will disconnect the load.

The SunSaver will attempt to reconnect the load two 

(2) times approximately 10 seconds apart. If the overload 

remains after the first two (2) attempts, the fault must be 

cleared by removing and reapplying power.

Solar Short Circuit 

(Charging Status LED: off) Solar input power wires are 

short-circuited. Charging automatically resumes when the 

short is cleared.

Load Short Circuit

(Battery Status LEDs: G&R - Y sequencing) Fully 

protected against load wiring short-circuits. After two (2) 

automatic load reconnect attempts (10 seconds apart), the 

fault must be cleared by removing and reapplying power.

PV Reverse Polarity

(Charge Status LED: off)  Fully protected against reverse 

solar connection. No damage to the controller will result. 

Correct the mistake to resume normal operation.

Summary of Contents for S-20L-24V

Page 1: ...nual www morningstarcorp com MORNINGSTAR World s Leading Solar Controllers Inverters SUNSAVER PV SYSTEM CONTROLLERS SunSaver Models Included in this Manual SS 6 12V SS 6L 12V SS 10 12V SS 10L 12V SS 1...

Page 2: ...ermine the highest expected array Voc as defined by the lowest expected ambient temperature for the system location CONTENTS 1 0 Safety Information 4 2 0 General Information 10 2 1 Overview 10 2 2 Fea...

Page 3: ...urces of power to the controller before installing or adjusting the SunSaver There are no fuses or disconnects inside the SunSaver Do not attempt to repair Install external fuses breakers as required...

Page 4: ...battery bank Mount the controller at least 3 ft 1 m away from vented batteries unless separated by a barrier or located in a separate compartment Installation in Hazardous Locations THIS EQUIPMENT IS...

Page 5: ...de batteries du m me type fabricant et ge Ne fumez pas proximit du groupe de batteries Les connexions d alimentation doivent rester serr es pour viter une surchauffe excessive d une connexion desserr...

Page 6: ...ove Jumper Wire for Flooded Battery 12 V BATTERY STATUS TEMP SENSOR CHARGING STATUS See Operator s Manual Nominal Rating 12 Volts dc Max Input 30 V Solar 6 5A Battery 6 5A Load 10 0A indoor use only U...

Page 7: ...modifications not expressly approved by Morningstar for compliance could void the user s authority to operate the equipment Note This equipment has been tested and found to comply with the limits for...

Page 8: ...ufficient ventilation to release the gases Do not install in locations where water can enter the controller Loose power connections and or corroded wires may result in resistive connections that melt...

Page 9: ...Slow Switching charging PWM charging is the default regulation method and is the method recommended for most systems Slow Switching regulation should only be selected if noise or interference exists i...

Page 10: ...Les vapeurs des batteries sont inflammables et corroderont et d tru iront les circuits du SunSaver PRUDENCE Endommagement de l quipement Assurez une ventilation suffisante en cas d installation du Su...

Page 11: ...during installation When disconnecting solar input must be removed first before disconnecting battery See caution below NOTE The SunSaver is a negative ground controller Any one negative conductor ca...

Page 12: ...se only Use 75 C Copper Conductors Only CONFORMS TO ISA12 12 01 CERTIFIED TO CAN CSASTD C22 2 NO 213 1992 Class I Division 2 GroupsA B C D Hazardous Loc Temp Code T5 RoHS MORNINGSTAR S S 20L UN AVER S...

Page 13: ...olts to power the SunSaver 12V or 24V models Connect the battery to the SunSaver Refer to the wire gauge chart on page 43 of this manual for correct wire size Use 75 C copper wire If required the nega...

Page 14: ...bles du syst me WARNING Risk of Damage Connecting the solar array to the battery terminal will permanently damage the SunSaver AVERTISSEMENT Risque d endommagement La connexion du r seau solaire sur l...

Page 15: ...ad 20 0A Max Ambient 65 C indoor use only Use 75 C Copper Conductors Only CONFORMS TO ISA12 12 01 CERTIFIED TO CAN CSASTD C22 2 NO 213 1992 Class I Division 2 GroupsA B C D Hazardous Loc Temp Code T5...

Page 16: ...f the SunSaver does not power up or a flashing LED error sequence exists refer to Section 5 0 Troubleshooting 4 0 OPERATION 4 1 LED Indications STATUS LED The Status LED indicates charging status and...

Page 17: ...On Battery Missing Load Off Table 3 Battery SOC LED definitions NOTE An error condition exists if multiple Battery SOC LEDs are flashing See Section 5 1 Error Indications for more information 4 2 Bat...

Page 18: ...pecial charging function to recover batteries that have discharged too low If the terminal voltage of the battery is greater than 1 Volt the SunSaver will detect the battery and provide approximately...

Page 19: ...mage the load Always re check load connections before applying power The SunSaver will go straight to LVD on start up if the battery voltage is at or below 11 7V 23 4V 4 0 4 4 Protections Solar Overlo...

Page 20: ...atsink temperature has exceeded 85 C and the solar and load is disconnected The SunSaver will automatically reconnect when the heatsink cools to 80 C High Voltage Disconnect Battery Status LED R G seq...

Page 21: ...Yellow LED is on then Red and Green LED are on 5 2 Common Problems Problem No LED indications Solution With a multi meter check the voltage at the Battery terminals on the SunSaver and the Solar term...

Page 22: ...NOT LIMITED TO LOST PROFITS DOWN TIME GOODWILL OR DAMAGE TO EQUIPMENT OR PROPERTY 7 0 TECHNICAL SPECIFICATIONS 6 0 WARRANTY and CLAIM PROCEDURE WARRANTY CLAIM PROCEDURE 1 Before proceeding please refe...

Page 23: ...e Only SunSavers with load control display the Flashing Red LED indication Battery Set points 25 C Sealed 12 V or 24 V Flooded 12 V or 24 V Absorption Voltage 14 1 V or 28 2 V 14 4 V or 28 8 V Absorpt...

Page 24: ...E WITH DISTRIBUTED ENERGY SOURCES FIRST EDITION REVISION THROUGH AND INCLUDING NOV 7 2005 CSA C22 2 No 107 1 01 3094762 RoHS Compliant 2002 95 EC 12 VOLT NOMINAL WIRE CHART Amps One way Wire Distance...

Page 25: ...g Solar Controllers Inverters www morningstarcorp com Specifications subject to change without notice Designed in the U S A Assembled in Taiwan 2017 Morningstar Corporation MS 001272 v3 3 THIS PAGE IS...

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