Moorwood Vulcan MV2GSA60-LP Owner'S Manual Download Page 4

Page: 4 / 31

Manual Part No: 932975-01

MD Gas Grill

Page 4 of 31

Manual Rev No: 1

INDEX

Page

Cover Sheet:

Important Information Sheet

Revision Sheet:

Index:

Introduction:

5 & 6

General Introduction

Important Note

Specification:

7 - 9

Gas Pressure / Connection

7 & 8

Overall Dimensions

Installation:

10 – 20

Important Note

Positioning

10 - 12

Checking & Commissioning

Bench Stand

Wall Brackets

Floor Stand

900

Grill

Over

Electric

Range

600

900

Grill

Over

Gas

Range 18

Assembly

Range

Mounted

Grill

Assembly of Heat Shield

User Instructions:

21 – 25

Important Note

Operation

22 & 23

Cleaning

24 & 25

Service & Maintenance:

26 – 29

Routine Maintenance

Fault Finding

Instructions

27 – 29

Spare Parts:

Warranty Cover Sheet:

Summary of Contents for MV2GSA60-LP

Page 1: ...Manual Part No 932975 01 MD Gas Grill Page 1 of 31 Manual Rev No 1 MV 2 SERIES GAS GRILL OWNER S MANUAL ...

Page 2: ...ng the burner as this is part of the unit s safety mechanism It is particularly important to check this following spillage as solidified fats and carbonised meat juices can impair the valves correct operation IMPORTANT INFORMATION INSTALLATION ENGINEER Please ensure the customer is made fully aware of how the gas tap and the importance of checking its operation daily ...

Page 3: ...o Product Description Rev Date Flexible Hose Size MV2GSA60 NG MV2GSA60 LP MV2GSA90 NG MV2GSA90 LP MV Gas Grills 600 Salamander Grill 600 Salamander Grill 900 Salamander Grill 900 Salamander Grill 1 1 1 1 03 01 08 03 01 08 03 01 08 03 01 08 BSP hose BSP hose BSP hose BSP hose ...

Page 4: ...mensions 9 Installation 10 20 Important Note 10 Positioning 10 12 Checking Commissioning 13 Bench Stand 14 Wall Brackets 15 Floor Stand 16 900 Grill Over Electric Range 17 600 900 Grill Over Gas Range 18 Assembly of Range Mounted Grill 19 Assembly of Heat Shield 20 User Instructions 21 25 Important Note 21 Operation 22 23 Cleaning 24 25 Service Maintenance 26 29 Routine Maintenance 26 Fault Findin...

Page 5: ... of the FIRE PRECAUTIONS ACT 1971 the HEALTH SAFETY AT WORK ETC ACT 1974 the BUILDING STANDARDS SCOTLAND CONSOLIDATION REGULATIONS 1971 Detailed recommendations are contained in British Standards BS5440 Part 1 2000 BS5440 Part 2 2000 and BS5588 Part 0 1996 BS5588 Part 11 1997 BS6173 2001 An easily accessible stopcock must be fitted in the gas supply adjacent to the appliance for use in emergency I...

Page 6: ...refore the appliance should be positioned to minimise the possibility of accidental touching It is the supervisors responsibility to warn users to wear suitable protection and to follow correct operation and cleaning procedures For the details of your nearest Service Agent for all warranty and repair work you should contact The Service Department Enodis UK Food Service Group Enodis House 5E Langle...

Page 7: ... Supply 37 mb Adjusted Pressure 37 mb NG LP M h Btu hr kW Kg hr Btu hr kW 900 Grill max rate 2 53 1 45 0 82 27 705 8 12 0 576 25 112 7 36 900 Grill min rate 0 532 17 060 5 0 407 17 742 5 2 600 Grill max rate 2 08 1 19 0 598 19448 5 7 0 425 19 039 5 43 600 Grill min rate 0 468 15 012 4 4 0 31 13 648 4 Burner Injectors Natural Gas Propane Gas 900 Grill 2 53mm 1 45mm 600 Grill 2 08mm 1 19mm Dimension...

Page 8: ...Manual Part No 932975 01 MD Gas Grill Page 8 of 31 Manual Rev No 1 Specification Cont 900 Grill 600 Grill Air Requirements Area 600 Grill 36 cm2 8 12 in2 900 Grill 24 cm2 5 43 in2 ...

Page 9: ...Manual Part No 932975 01 MD Gas Grill Page 9 of 31 Manual Rev No 1 Specification cont 600 Grill 900 Grill 600 45 367 480 16 470 436 135 20 900 45 367 480 16 470 436 135 20 ...

Page 10: ... to the back panel to ensure that the appliance is suitable for the gas supply available Ensure that the floor upon which the appliance is to stand is level and capable of adequately supporting the weight of the appliance TO COMPENSATE FOR SOME UNEVENNESS OF THE FLOOR THE APPLIANCE FEET ARE ADJUSTABLE THE FLOOR MUST BE FIRE PROOF If it is not or if any adjacent wall or surface is made of a combust...

Page 11: ... 900 Grill Important Note The appliance MUST NOT be connected DIRECTLY to a flue or ventilating system although the flue products of two or more appliances may be directed into a common outlet when building a suite of appliances see separate instructions for suiting appliances Ensure that the appliance is level in two places front to rear and side to side To check the level it is recommended that ...

Page 12: ...US The pressure test point is located behind the Grill on the gas Inlet pipe Connect a manometer U tube to the test point Turn on the gas supply and light the Burner Check that the pressure reading agrees with that stated on the Data Plate SHOULD ADJUSTMENT BE NECESSARY PROCEED AS FOLLOWS FOR PROPANE GAS REFER TO SUPPLIER FOR NATURAL GAS On the gas governor Remove the cap in order to gain access t...

Page 13: ...nt Burner Aeration The aeration of all the burners is fixed and does not need adjusting Note The grill burner is partially blocked off approximately a 50mm strip in the centre of the burner this is to give even heat distribution across the Toast Rack Brander Plate This appliance must be equipotentially earth bonded ...

Page 14: ...RH leg structure B using the 6mm round head screws washers spring washers and nuts provided Lift the grill onto the stand and secure with four 5mm screws provided into the base of the grill Fix the grill and its stand in the required position on the bench by bolting through the four holes in the base of the stand Use 6mm bolts if possible A B C ...

Page 15: ...et fixing holes on the wall drill wall to take 6mm Raw bolts or similar and use these to fix the brackets to the wall Lift the grill onto the brackets align the fixing holes and secure with the four 5mm screws provided in the base of the grill XCCLG WB Wall Bracket Set 600 900 XCMV1GSAWS6 Wall Shelf Set 600 Grill XCMV1GSAWS9 Wall Shelf Set 900 Grill 875 575 185 185 30 E X T E N D E D G R IL L B E ...

Page 16: ...the partly assembled structure on its adjustable feet and fit the shelf D using the 6mm round head screws washers and nuts provided and secure the front of the shelf through the side flange with the two 6mm round head screws provided Finally tighten all the screws and nuts and lift the grill onto the stand and secure with the four 5mm screws provided into the base of the grill Adjust the levelling...

Page 17: ...grill supports A to the rear of the range using the 6 screws The nuts are already in place on the back of the range Place the grill on the two grill supports ensuring the front edge of the grill supports locates inside the returned flange of the grill lower panel Screw the grill to the grill support with two screws at the rear B A B ...

Page 18: ... Screw the Two grill supports A to the rear of the range using the 6 screws The nuts are already in place on the back of the range Place shelf onto support A ensuring support tab locates inside front edge of shelf Secure shelf to supports using two screws Lift the grill onto shelf and secure with four screws B A B ...

Page 19: ...Rev No 1 Installation cont Assembly of Range Mounted Grill Fit a suitable T piece A into range supply pipe and connect governor B to BSP inlet pipe C Connect a suitable pipe D between T piece and grill inlet elbow E then connect governor F to 3 8 BSP inlet pipe ...

Page 20: ...o at the top and two at the bottom securing the side panels to the back panel Fit heat shield and secure with existing four screws XCCL6G HS Heat Shield Kit 600 XCCL9G HS Heat Shield Kit 900 WHEN THE INSTALLATION IS COMPLETE LEAVE THE INSTRUCTION MANUALS WITH A RESPONSIBLE MEMBER OF THE KITCHEN STAFF 927401 01 900 GRILL 927401 02 600 GRILL ...

Page 21: ...sary you are advised to contact your nearest CORGI Confederation for the Registration of Gas Installers Service Engineer immediately The need for regular servicing is detailed in the GAS SAFETY INSTALLATION USE REGULATIONS 2000 IF YOU THINK THAT GAS IS ESCAPING ACT IMMEDIATELY SHUT OFF THE GAS SUPPLY AT THE METER OR EMERGENCY CONTROL CONTACT THE SUPPLIER OF YOUR GAS IMMEDIATELY MAKE SURE THAT ALL ...

Page 22: ...e To Turn Off 1 For short periods turn the control knob clockwise to the OFF positionλ 2 For longer periods turn the control knob clockwise to the OFF positionλ and close external stopcock Note The grill burner is partially blocked off approximately a 50mm strip in the centre of the burner this is to give even heat distribution across the Toast Rack Brander Plate Using the Toast Rack The toast rac...

Page 23: ...or cleaning purposes When cooking steak it is necessary to pre heat the Brander for 15 minutes in the grilling position It should be noted that pre heating the Brander very close to the burner plaques could lead to deterioration twisting of the Brander Cooking Steak Steaks are normally cooked on a sloping Brander plate Rare steaks are cooked at the rear of the Brander i e nearest the burner Steaks...

Page 24: ...solving agent or a detergent as a soak and wash Accumulated deposits may be removed by soaking and then carefully scraping or by using a fine cleaning paste DO NOT USE CAUSTIC CLEANERS The Brander plate is best cleaned whilst still warm Surface grease and spillage should be removed by washing with soapy water When deposits are baked on it may be necessary to scrape the Brander plate with a metal u...

Page 25: ...lar results from your cooking DO NOT POKE WIRE INTO BURNER PORTS OR ORIFICES TO CLEAR THEM OF OBSTRUCTION SEND FOR A QUALIFIED ENGINEER All gas taps and control knobs must operate smoothly and freely without sticking or jerking Re lubrication MUST be carried out by a QUALIFIED ENGINEER WE RECOMMEND THAT ALL EQUIPMENT IS SERVICED AT LEAST ONCE A YEAR BUT MAY BE AS FREQUENT AS 6 MONTHS OR LESS IF TH...

Page 26: ...Turn OFF the gas supply to the appliance 3 Remove the top panel and check that the injector and burner air passages are clear 5 Remove the side panel and re grease the Gas Tap FFD ensuring that the barrel is secured by the two igniting screws 6 Replace the side panel and the top panel Turn the gas supply ON 7 Check that the burner lights Fault Finding Symptom Possible Cause Remedy Gas supply OFF T...

Page 27: ...in the rear flange and the 3 screws C in the bottom flange of the RH side panel 3 To remove top panel ensure fascia panel is removed first Slide panel backward and lift off Replace in reverse order Removal of Burner Section 2 1 Remove top panel as described in Section 1 2 Unclip the protective grill from the burner 3 Withdraw front baffle by removing the four screws A 4 Remove the single screw B a...

Page 28: ...l as described in Section 1 3 Undo the seven screws fixing the RH side panel and remove 4 Disconnect the burner feed pipe and the thermocouple from the gas tap 5 Finally remove the single screw and clamp bracket from the gas tap and remove from the gas manifold pipe 6 To Re Grease the Gas Tap remove the front cover from the gas tap by unscrewing the two pozi head screws 7 Carefully withdraw the co...

Page 29: ...r injector 2 53mm 840amal 924064 03 900 Grill and 2 08mm 600amal 924064 05 600 Grill 4 Screw by pass screw fully open 5 Fit new governor in gas supply line between the appliance and a suitably located stopcock To Remove the Thermocouple Section 7 1 Remove RH side panel as described in Section 1 2 Disconnect thermocouple from rear of gas tap 3 Note position of thermocouple tip in relation to the bu...

Page 30: ...4133 03 Brander Plate Handle 2 924139 01 Grease Trough 900 1 924139 02 Grease Trough 600 1 927107 S2 Gas Tap FFD upto 30 06 05 Spares Kit 932071 01 Gas Tap FFD from 01 07 05 1 924133 S1 Toast Rack Assy 900 Spares Kit 924133 S2 Toast Rack Assy 600 Spares Kit 924134 S1 Brander Plate Assy Complete Set 900 Spares Kit 924134 S2 Brander Plate Assy Complete Set 600 Spares Kit 927617 G19 Conversion Kit NG...

Page 31: ...any will not be obliged to repair or replace any goods if after examination the defect damage is found to be through accident misuse neglect incorrect installation or maintenance by other than approved engineers or any other cause beyond the reasonable control of the manufacturer EXCLUSIONS TO WARRANTY Normal routine maintenance is not covered and the warranty specifically excludes any problems wh...

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