Montigo H38DF-CLCR Installation & Maintenance Manual Download Page 33

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Page 33

H*38DF-CLCR Corner Gas Fireplace

XG0213 -150204.2

Maintenance

Replacement Parts

Replacement Parts:

Standing Pilot - Replacement Parts List

H38C*

HL38C*

HP38C*

Log Set

RLGS47

N/A

LGSH38STCRPF

NG Gas Valve

RGC1006

LP Gas Valve

RGC1005

NG Pilot

RPA020

LP Pilot

RPA021

NG Burner

Contact Local Montigo Dealer

LP Burner
Thermocouple

RTC182

Thermopile

RPG001

Piezo Ignitor

PIEZO

Pilot Tubing

RPTA03

Door

(CL = left, CR = right)

RDTH38CL01, RDTH38CL02

RDTH38CR01, RDTH38CR02

Replacement Screen

(CL - left, CR - right)

RSCH38CL1, RSCH38CL2

RSCH38CR1, RSCH38CR2

SIT IPI Proflame 2 - Replacement Parts List

H38C*

HL38C*

HP38C*

Log Set

RLGS47

N/A

LGSH38STCRPF

NG Gas Valve (with stepper motor)

RGC3033

LP Gas Valve (with stepper motor)

RGC3034

NG Pilot Assembly

RPA035

LP Pilot Assembly

RPA036

Ignitor Probe Assembly

RGC3075

Flame sensor rod assembly

RGC3076

Pilot Tubing

RPTA03

Door

(CL = left, CR = right)

RDTH38CL01, RDTH38CL02

RDTH38CR01, RDTH38CR02

Control Module

RGC3061

Proflame Transmitter

RGC3063

Replacement Screen

(CL - left, CR - right)

RSCH38CL1, RSCH38CL2

RSCH38CR1, RSCH38CR2

Summary of Contents for H38DF-CLCR

Page 1: ...Cutting Watch your step Slippery floor High temperatures Glass hazard Danger of suffocation High voltage Toxic Flammable materials Corrosive Fork lift trucks Danger overhead crane Explosion risk Oxidising Danger of death Biohazard Laser Radiation Danger of entrapment Hot surface General Warning Blank Gas bottles Watch for falling objects Electricity Danger for cutter Entrapment hazard Battery haza...

Page 2: ...nation 13 Section 3 3 1 Venting Layout 14 Section 3 3 2 Venting Components 17 Section 3 3 3 Heat Shields 18 Section 4 Wiring 19 Section 5 Installing the Gas Line 20 Section 5 1 Fuel Conversion 20 Section 5 2 Gas Pressure 20 Section 5 3 Gas Connection 20 Section 6 Finishing 21 Section 7 Screen Installation and Removal 22 Section 8 Removing the Door 23 Section 9 Installing the Accessories 25 Install...

Page 3: ...overifyincludedoptions Throughout this manual instructions are applicable to all models designated as H 38C unless otherwise noted in the Table Warranty Information See Appendix B The Montigo warranty will be VOIDED by and Montigo disclaims any responsibility for the following actions Modification of the fireplace and or components including Direct Vent assembly or glass doors Use of any component...

Page 4: ...authorized gas fireplace service technician The appliance should be inspected before use and at least annually by a professional More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the fireplace are kept clean NOTICE Due to high operating temperatures this appliance sh...

Page 5: ...lation Rating Plate Sample H38DF CLCR LBL1205 V6 1 Stand Pilot Screen DEC06 2014 Teklynx LabelView Demo Figure B Rating Plate for IPI eletronic ignition Figure A Rating Plate for standing pilot SIT LB1223 V5 1 SIT IPI with screen DEC06 2014 Teklynx LabelView Demo ...

Page 6: ...lation Rating Plate Sample HL38DF CLCR LBL1205 V6 1 Stand Pilot Screen DEC06 2014 Teklynx LabelView Demo Figure C Rating Plate for standing pilot SIT LB1223 V5 1 SIT IPI with screen DEC06 2014 Teklynx LabelView Demo Figure D Rating Plate for IPI eletronic ignition ...

Page 7: ...ce The H 38C fireplace may be installed in any location that maintains properclearancestoairconditioningducts electricalwiringandplumbing Safety as well as efficiency of operation should be considered when selecting the fireplace location Select a location that does not interfere withroomtraffic hasadequateventilationandoffersanaccessiblepath for Direct Vent installation The fireplace dimensions a...

Page 8: ...ed with unit 44 44 Figure 5 Non Combustible Framing with alcove above fireplace Top Vent 48 25 43 48 25 43 H38DF CL Corner Left H38DF CR Corner Right Approximate Dimensions to center For best results mount non combustible stud onto unit prior to installation then bolt to 2 X 4 header and floor Non combustible stud included with unit 44 44 Combustible Shelf 46 Min 44 Exterior Wall 90 elbow 1 Min 4 ...

Page 9: ...lace is supplied with two standoffs Bend and install these standoffs on top of the fireplace as shown in Figure 6 ensuring that the height of the standoff maintains a 4 clearance from the top of the unit to the 1st combustible stud Nailing Flange Extension The 4 nailing flange extension is shipped attached to the top edge of the fireplace see Figure 1 The nailing flange extension may be substitute...

Page 10: ...e section below for installation details All fireplaces shipped from the factory are Top vent Silicone application is NOT required when joining Montigo vent pipes and components Section 3 1 Converting to Top Vent Rear Vent Use the following instructions to convert an H 38C for Rear Vent use 1 Remove the Rear flue cover and gasket 5 and 8 on the flue outlet as shown in Figure 8 2 Next Remove the To...

Page 11: ...ay out should adhere to the following guidelines Themaximumterminationpointis32 abovethefireplace NOTE if the maximum termination height is used the flame pattern may be affected TheVerticalterminationmustbeaminimum2 higherthanwhere the termination exits the roofing materials asphalt shingles cedar shakes etc This distance should be measured from the high side of the roof slope where the flue flas...

Page 12: ...orm Collar Note Elbow must be installed directly off the back of the fireplace If additional horizontal distance is required the vent run must be increased a 2 1 Horizontal to Vertical ratio See vent graph Figure 12 or 13 for rear vented wall mounted terminations Note Imagesareshownwithoutscreensforclaritypurposes However your fireplace should not be operated without proper installation of screens...

Page 13: ...ecure the BSR Frame to the exterior sheathing of the structure 1 Frame the MOSR opening to 12 x 12 2 Fasten the MOSR frame to the interior side of the studs concrete or finished wall construction using a minimum of 4 screws 3 Insert the termination into the MOSR frame as shown here from the inside and attach to the MOSR by installing a min quantity of 4 bolts into the threaded nuts on the MOSR Fra...

Page 14: ... 36 and the horizontal run to the wall flange of the vent termination is 84 this would not be an acceptable installation Example C Unacceptable Installation If the vertical dimension from the floor of the fireplace is 60 and the horizontal run to the wall flange of the vent termination is 144 this would not be an acceptable installation Figure 12 H38C or HL38C Top Vent Venting Graph for wall mount...

Page 15: ...ction Hearth 150 max Heat Shield Termination Exterior Wall Heat Shield Solid Section Flex Section Hearth Termination Exterior Wall 30 max 126 max Figure 13c H38C HL38C or HP38C Top Vented wall mounted Retracted Multi elbow installation See Venting Graph for Top vent wall mounted terminations Figure 12 or 12a Note Imagesareshownwithoutscreensforclaritypurposes However your fireplace should not be o...

Page 16: ...he hearth is 84 and the horizontal run to the wall flange of the vent termination is 48 this would be an acceptable installation Example B Acceptable Installation If the vertical dimension from the hearth is 108 and the horizontal run to the wall flange of the vent termination is 108 this would be an acceptable installation Example C Unacceptable Installation If the vertical dimension from the flo...

Page 17: ...sultantforareviewof ALL penetrations through exterior walls or the roof Montigo recommends the use of a flex section for the final pipe connected directly to the fireplace offering greater flexibility of installation and absorption of movement Firestops must be installed as required by National local codes Montigorecommendsthatallexteriorcornersandjointsbesealed with exterior caulking However we e...

Page 18: ...ywall sheetrock RHS103 Heat Shield inner Section RHS103 Heat Shield Outer Section Combustible framing Termination Drywall sheetrock RHS103 Heat Shield inner Section RHS103 Heat Shield Outer Section Vent pipe from fireplace RHS103 Outer Ring Installing a Wall Mounted RHS8 Heat shield The RHS8 Heat shield CANNOT be used WITHIN 36 horizontal or 60 vertically of the fireplace see figure 16a For applic...

Page 19: ...all switch Do NOT connect any external power to the remoteswitch Thevalvewillgenerateitsownpowerona millivoltcircuitUseonlylowvoltagewire andNOTE The switch location must not exceed 30 from the fireplace Figure 19 Wiring with SIT Nova 820 Models Included H38DF CLN H38DF CRN H38DF CLL H38DF CRL Manifold Pressure Test Connection Wall Switch Power Generator Pilot Adjustment Screw Inlet Pressure Hi Lo...

Page 20: ... use by the state province or other governing body in which the fireplace is being installed Section 5 3 Gas Connection See Figure 21 below for location of gas line access Flexible gas connectors must not exceed 3 feet in length unless allowable within local regulations Connect incoming gas line to the 1 2 or 3 8 gas inlet port Purge all air out of gas line Checkapplianceconnection valveandvalvetr...

Page 21: ...atures which may be in excess of product design for example candles plastic or pictures This can cause melting deformation discoloration or premature failure of T V radio and other electronic components CAUTION Figure 23 Combustible surrounds Side wall clearances are 3 Combustible surrounds may be installed with 3 clearance to the side of the fireplace as shown in Figure 23 When covering the upper...

Page 22: ... safe place To Install Screens Holdthescreensatanangleawayfromthefireplace and locatetheScreenBottomTabsatthelowercornersofthe screen PlacethescreenintotheScreenTabReceptacles in the lower section of the fireplace Make sure the tabs and screens are lowered all the way down into the Screen Tab Receptacles on the fireplace Then push each Upper Screen Stud on the top corners of the screen into the Up...

Page 23: ...tep 3 Step 1 Remove the Horizontal cover by placing fingers in both finger holes then pushing away from you and lifting out Place it aside during maintenance or cleaning Install in reverse order Remove the Horizontal Access Panel 2 Step 5 Ensure the tool is firmly in the lower end of the slot as shown Then pull toward you Caution hold the tool securely 3 Step 6 Pull hard if necessary to release th...

Page 24: ...4g Removing and installing the glass door Removing the Door Step 8 Grasp the Door on either side usually midway and lift upward lift the door carefully up and away from the front of the fireplace See Figures24g PlacetheDoorasideinasafeplacewhilemaintenance and or cleaning is being performed WARNING When installing the fireplace gas lines fittings accessories or any other objects cannot impede the ...

Page 25: ...pplied in two packages Spread the material evenly around the burner tray or pile around burner holes for a realistic effect Figure 25c Log Installation Place Logs C on top of Logs A Indentations on top of Logs A Figure 25b Place Logs B as shown in front of Right hand A and behind Left hand B Log A Log B Log C Log A Log C Figure 25d Completed Installation Figure 25 Empty firebox showing the Left Ri...

Page 26: ...perly excessive sooting will result Installing the Ember Material Figure 26a Place Log A and B in the grate on either side of the burner Log A Log B Log D Log C Figure 26b Place Log C and D diagonally across Logs A and B Figure 26c Place Log E diagonally across Log C Ensure that log E does not touch the grate Log E Figure 26d Place log F into slot at the glass side of unit Log F Figure 26e Place l...

Page 27: ... and Propane Fireplaces The HL38C fireplace is supplied with firestones Remove the Door as shown on page 20 Follow these instructions to ensure all parts are removed or replaced as required Once the glass door is removed place the firestones randomly across the pan as described in Figure 27 to 27a Figure 27 Completed firestone installation Second Gen burner shown Note DO NOT place ANY firestones o...

Page 28: ...ctions 1 STOP Read the safety information above on this label 2 Remove the lower Horizontal access panel 3 Turn ON manual ON OFF switch located below the horizontal access panel if available 4 Turn Incoming gas valve to the ON position 5 Wait 5 minutes to clear out any gas If you smell gas STOP Fol low B in the safety information above on this label If you don t smell gas go to the next step 6 Tur...

Page 29: ...er See illustration at right and follow steps below 6 Turn knob on gas control counter clockwise to PILOT 7 Pushingascontrolknobcompletelyandhold LightwithPiezo Igniter button Continue to hold the control knob in for about 1 minute after the pilot is lit Release the knob and it will pop back up Pilot should remain lit If it goes out repeat steps 3 through 8 If knob does not pop up when released St...

Page 30: ... the safety information above on this label If you don t smell gas go to the next step 5 Turn switch on the gas control to ON NOTE This unit is equipped with an ignition system that lights the pilot burner automatically Do not attempt to light the pilot by hand 6 Turn on wall switch 7 Flip up the lower trim 8 If the fireplace does not operate follow the instructions To Turn Off Gas To Appliance an...

Page 31: ...ny part has been under water Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water Cleaning When the fireplace is first activated there may be some smoking and a visible film may be left on the glass This is a normal condition and is the result of burning of protective coatings on new me...

Page 32: ...witch typicallylocatedbelowthevalvecover and turn ON 2 Ensure main power is ON or new batteries are installed in the remote control and backup battery pack if available 3 Check the 3 15A fuse in the control box and replace if necessary Pilot Igniter sparking but Pilot burner will not light 1 Verify the Inlet and Manifold Gas Pressure are within acceptable limits 2 Check all connections to gas valv...

Page 33: ...DTH38CL01 RDTH38CL02 RDTH38CR01 RDTH38CR02 Replacement Screen CL left CR right RSCH38CL1 RSCH38CL2 RSCH38CR1 RSCH38CR2 SIT IPI Proflame 2 Replacement Parts List H38C HL38C HP38C Log Set RLGS47 N A LGSH38STCRPF NG Gas Valve with stepper motor RGC3033 LP Gas Valve with stepper motor RGC3034 NG Pilot Assembly RPA035 LP Pilot Assembly RPA036 Ignitor Probe Assembly RGC3075 Flame sensor rod assembly RGC...

Page 34: ... A 01 26 2015 RSCH38CL1 RSCH38CL2 1 12 DWG NO SHEET 1 OF 2 WEIGHT H38DF CL SCREENS 1 2 Finish MATERIAL DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL 1 32 TWO PLACE DECIMAL 015 THREE PLACE DECIMAL 005 ALL BENDS ARE ASSUMED TO BE 90 UNLESS NOTED OTHERWISE Revision Date Drawn by DATE NAME THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF CANADIAN HEATING PRODUCTS ANY REPRODUCTION IN ...

Page 35: ...appliance 100 000 BTU H 30 KW 12 inches 12 inches M clearance to forced air supply inlet 6 feet 3 feet above air inlet N clearance above paved sidewalk or paved driveway located on public property 7 feet 7 feet P clearance under veranda porch deck or balcony 22 inches to combustibles 16 inches to non combustibles 22 inches to combustibles 16 inches to non combustibles Q clearance above roof 2 feet...

Page 36: ... Companies 2 The Montigo Gas Appliance must be subjected to normal use The Gas Appliances are designed to burn gas only Burning conventional fireplace fuels such as wood coal or any other solid fuel will cause damage to the Gas Appliance will produce excessive temperatures and will result in a fire hazard Limitations On Liability It is expressly agreed and understood that The Companies sole obliga...

Page 37: ...eight of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approv...

Page 38: ...XG0213 150204 2 H38DF CLCR Corner Gas Fireplace ...

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