Monessen Hearth IDV380NV Installation And Operating Instructions Manual Download Page 1 | Manualshive

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DIRECT VENT GAS INSERT

READ BEFORE INSTALLING. SAVE THESE INSTRUCTIONS

INSTALLATION AND

OPERATING

INSTRUCTIONS

MODELS:

IDV490NV, IDV490PV,

IDV380NV, AND IDV380PV

WARNINGS

IF THE INFORMATION IN THESE INSTRUCTIONS
ARE NOT FOLLOWED EXACTLY, A FIRE OR
EXPLOSION MAY RESULT CAUSING PROPERTY
DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.

– Do not store or use gasoline or other ﬂ ammable vapors and liquids in the vicinity of this or

any other appliance.

– WHAT TO DO IF YOU SMELL GAS

• Do not try to light any

any appliance.

• Do not touch any

any electrical switch; do not use any

any phone in your building.

• Immediately call your gas supplier from a neighbor's phone. Follow the gas supplier's

instructions.

• If you cannot reach your gas supplier, call the ﬁ re department.

– Installation and service must be performed by a qualiﬁ ed installer, service agency or the

gas supplier.

This appliance is only for use with the type of gas indicated on the rating plate. This appliance is
not convertible for use with other gases, unless a certiﬁ ed kit is used.

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Summary of Contents for IDV380NV

Page 1: ...his or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any any appliance Do not touch any any electrical switch do not use any any phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the ﬁre department Installation and service must be performed by a qualiﬁed installer...

Page 2: ...ation 17 Checking Gas Pressure 19 Electrical Installation 20 Electrical Wiring 20 Remote Wall Switch 20 Log Placement 21 Surround and Trim Installation 24 Installing Facing 24 Installing On Off Switch 24 Filigree Panels and Cabinet Door Frame Installation 25 Door Installation 26 Operating Instructions 27 What To Do If You Smell Gas 27 Lighting Pilot for the First Time 27 Lighting Pilot 28 Lighting...

Page 3: ...perly Get fresh air at once Have the insert inspected and serviced by a qualiﬁed service person Some people are more affected by carbon monoxide than others These include pregnant women people with heart or lung disease or anemia those under the inﬂuence of alcohol and those at high altitudes Propane LP gas and natural gas are both odorless An odor making agent is added to each of these gases The ...

Page 4: ...ng and Maintenance page 32 11 Keep the area around your insert clear of combustible materials gasoline and other ﬂammable vapor and liq uids Do not run insert where these are used or stored Do not place items such as clothing or decorations on or around insert 12 Do not use this insert to cook food or burn paper or other objects 13 Never place anything on top of insert 14 Do not use any solid fuel...

Page 5: ...appliance is a product thermal efﬁciency rating determined under continuous operating condi tions and was determined independently of any installed system Thermal Efﬁciency up to 80 CODE APPROVAL These appliances have been tested by CSA and found to comply with the established standards for VENTED GAS FIRE PLACE HEATERS in the USA and Canada as follows LISTED VENTED GAS FIREPLACE HEATER TESTED TO ...

Page 6: ...nd whether any optional accessories i e wall switch or remote control are desired Consult your local building code agency to ensure compliance with local codes including permits and inspections Model Number IDV490NV IDV490PV IDV380NV IDV380PV Model Number IDV490NV IDV490PV IDV380NV IDV380PV Model Number IDV490NV IDV490PV IDV380NV IDV380PV NATURAL PROPANE NATURAL PROPANE NATURAL PROPANE NATURAL PRO...

Page 7: ... IDV380NV PV IDV490NV PV IDV380NV PV A 243 4 629mm 223 4 578mm H 223 4 578mm 203 4 527mm B 3311 16 856mm 303 16 767mm I 2313 16 605mm 215 8 549mm C 311 8 791mm 275 8 702mm J 2415 16 633mm 223 4 578mm D 1911 16 500mm 177 16 443mm K 185 16 465mm 165 16 414mm E 111 2 292mm 103 8 264mm L 927 32 250mm 823 32 221mm F 33 838mm 291 2 749mm M 55 8 143mm 41 2 114mm G 171 2 445mm 159 16 395mm ...

Page 8: ...lling the gas ﬁreplace insert consider the functioning needs of the ﬁreplace Conﬁrm the size of the ﬁreplace cavity the design of the chimney and the availablility of the gas supply and electricity for the insert fan IMPORTANT Your direct vent insert is designed to be only vented vertically with a minimum height of 10 feet When the unit is installed into a woodburning ﬁreplace the minimum distance...

Page 9: ...rude more than 3 3 3 4 4 from the facing If it does it is considered a mantel and must meet the mantel requirements shown above HEARTH REQUIREMENTS The insert must be installed on a non combustible hearth extending a minimum of 12 from the ﬁreplace opening local codes may require a larger hearth The hearth must also extend to both sides of the face see the table on page 7 page 7 page 7 Figure 3 Ma...

Page 10: ...he large amount of heat this appliance produces when determining a location The gas line should be installed prior to insert placement Run the on off switch wires to the right behind the surround panels See Page 24 Run the power cord either side of the insert along the face Use the leveling bolts for ﬁreplaces with recessed ﬂoors The insert protrudes into the ﬁreplace See Page 7 for Dimension For ...

Page 11: ...face for zero capabilities DO NOT BLOCK THESE PASSAGES WARNING Do not remove or alter the insulation or any structured rigid frame members metal sides ﬂoor door frame face of the ﬁreplace etc INSTALLATION Figure 5 Metal Fireplace Zero Clearance Requirements IMPORTANT Please review the following carefully It is normal for inserts fabricated of steel to give off some expansion and or contraction noi...

Page 12: ... vent kit instructions Only a qualiﬁed installer service person should install venting system The installer must follow these safety rules Wear gloves and safety glasses for protection Use extreme caution when using ladders or when on rooftops Be aware of electrical wiring locations in walls and ceilings The following actions will void the warranty on your venting system Installation of any damage...

Page 13: ... M Maximum 1 305mm Offset at Base of Insert Make sure you have the following before installing 490 unit 4 and 3 UL 1777 Listed gas liner for air inlet and exhaust Vertical termination kit AI42TK43A Make sure you have the following before installing 380 unit 3 and 3 UL 1777 Listed gas liner for air inlet and exhaust Vertical termination kit AI31TK33A The exhaust vent must reline the entire length o...

Page 14: ...t high altitude contact your dealer Failure to adjust air shutter properly may lead to improper combustion which can create a safety hazard Consult your dealer or installer if you suspect an improperly adjusted air shutter WARNING Figure 7 Connecting Exhaust Pipe to Heater Exhaust centered on unit Inlet 490 Unit 4 and 3 UL 1777 Gas Liner 380 Unit 3 and 3 UL 1777 Gas Liner Termination Kit 490 Unit ...

Page 15: ... chimney space so that air is drawn down chimney for combustion air Block off Plate AI42AK43 or AI31AK331 non combustible materials Inlet Masonry Fireplace NOTE You may use either reline conﬁguration with a masonry or zero clearance ﬁreplace Exhaust Inlet Termination Kit 490 unit part AI42TK43A 380 unit part AI31TK33A 4 100mm or 3 75mm Exhaust UL 1777 Gas Liner 3 75mm Inlet Figure 8 Inlet and Exha...

Page 16: ...ure 12 Temporarily attach ﬂex vent to top of chimney Leave some extra slack in ﬂex vent 6 Slide insert into place Guide the manifold over the insert until it is fully in place Figure 13 7 Remove any slack from ﬂex vent Attach manifold to insert Figure 13 8 Remove any excess slack in ﬂex line Attach vent termina tion Figure 13 Figure 12 Pulling On Excess Flex Vent Figure 13 Sliding Insert Into Plac...

Page 17: ...pply Follow all local codes WARNING INSTALLATION ITEMS NEEDED Make sure you have the items listed below before installing appliance External regulator supplied by installer Piping check local codes Sealant resistant to propane LP gas Test gauge connection Sediment trap optional but recomended Tee joint Pipe wrench approved ﬂexible gas line with gas connector if allowed by local codes not provided ...

Page 18: ... shown in Figure 15 Locate sediment trap drip leg where it is within reach for cleaning Install in piping system between fuel supply and burner system Locate sediment trap drip leg where trapped matter is not likely to freeze A sediment trap traps moisture and contaminants This keeps them from going into the burner system gas controls If sediment trap drip leg is not installed or is installed wron...

Page 19: ...r a gas sniffer 4 To adjust ﬂame height turn HI LO knob to HI to get maximum pressure to burner Turn HI LO knob to LO to get minimum pressure 5 To check gas pressures at valve turn captured screw counter clockwise 2 or 3 turns and then place tubing to pressure gauge over test point Turn unit to high See Figure 16 After taking pressure reading be sure and turn captured screw clockwise ﬁrmly to rese...

Page 20: ...INSTALLATION ELECTRICAL WIRING Electrical connections should only be performed by a qualiﬁed licensed electrician Main power must be off when connecting to main electrical power supply or performing service All wiring shall be in compliance with all local city and state codes The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes ...

Page 21: ...on from ceramic ﬁbers After handling the logs wash your hands gently with soap and water to remove any traces of ﬁbers The positioning of the logs is critical to the safe and clean operation of this heater Sooting and other problems may result if the logs are not properly and ﬁrmly positioned in the appliance Never add additional logs or embellishments such as pine cones or vermiculite to the heat...

Page 22: ...of right base log 3 on two 2 pins to the right of rear log 1 See Figure 20 6 Line up hole in bottom left center log 4 with pin on burner See Figure 21 7 Set right center log 5 on center pin to the left of right base log See Figure 22 Right Base Log 3 Left Center Log 4 Pin Right Center Log 5 Pin Pins Pins Pins Pins Pins Pins Pins Pins Pins Pins Pins Pins Pins Pins ...

Page 23: ...center log 5 See Figure 23 9 Lay top Y log 7 across rear log 1 and center logs 4 and 5 Log 1 and log 4 have cutouts for log 7 See Figure 24 10 Break up rock wool ember material into dime sized pieces Place evenly across burner surface See Figure 25 Do not exceed 1 depth of coverage Right Top Log 6 Cutout on Right Base Log 3 Top Y Log 7 Figure 25 Rock Wool Placement Rock Wool Cutouts ...

Page 24: ...TALLING ON OFF SWITCH 1 After installing surround disconnect the on off switch from wires leading from heater 2 Insert switch into hole in upper right side of the trim See Figure 28 3 Reattach wires See Figure 28 Figure 26 Installing Plain Surround Figure 28 Installing On Off Switch On Off Switch Tape wires to back of surround with foil tape Plain Surround Beveled Surround Screws Screws Figure 27 ...

Page 25: ...e cabinet door frame on to front of unit Make sure the four 4 hooks of the cabinet door frame are inside four slots on front of unit See Figure 29 2 Slide top ﬁligree panel on to four 4 shoulder screws located on the top of the surround Slide bottom ﬁligree panel on to four 4 shoulder screws located on the bottom of the surround See Figure 30 Figure 29 Installing Cabinet Door Frame Figure 30 Insta...

Page 26: ...ar and water solution before lighting the heater Any ﬁngerprints left on the facing will be permanent when heater is lit NOTICE DOOR INSTALLATION INSTALLING DOORS Slide one door onto hinges Repeat for other door See Figure 31 Figure 31 Installing Doors Doors Hinges ...

Page 27: ...ﬁre or explosion D Do not use this appliance if any part of it has been under water Immediately call a qualiﬁed service tech nician to inspect the appliance and to replace any part of the control system and any gas control that has been under water OPERATING INSTRUCTIONS If you do not follow these instruction exactly a ﬁre or explosion may result causing property damage personal injury or loss of ...

Page 28: ...e control has an interlock device that does not allow the lighting of the insert up to the moment the safety device of the ﬂame has not interrupted the gas ﬂow After that period of time when the magnet is closed it is possible to start the lighting operation The gas control knob is designed to be operated by hand DO NOT use any tools during this operation Damaged knobs may result in serious injury...

Page 29: ...Figure 34 It will take less than four 4 seconds for the burner to ignite PILOT POSITION Depress and turn knob to pilot position to keep burner off while maintaining the pilot light See Figure 35 Depress and turn knob clockwise to OFF position See Figure 36 TO TURN OFF GAS ADJUSTING BLOWER SPEED The internal blower helps transfer heat from heater into room It will not turn on until heater is up to ...

Page 30: ...ropane installation at sea level The burner on Natural Gas Models may be adjusted for high altitude as fol lows To increase air mixture open the shutter more This will reduce soot formation See Figure 38 To decrease air mixture close the shutter Flames will be more yellow See Figure 39 Figure 39 Pull Adjustment Lip Down to Close Air Shutter Figure 38 Push Adjustment Lip Up to Open Air Shutter Air ...

Page 31: ...t See Figure 40 2 Carefully remove broken glass 3 Slide new glass frame back down onto insert and fasten two latches See Figure 40 Always use gloves when handling broken glass CAUTION Make sure the glass panel edges do not touch any metal parts during thermal expansion WARNING Figure 40 Removing Door NOTE Use only original replacement parts Glass Frame Latches ...

Page 32: ...re than two or three times a season Use a mild glass cleaner to clean the door Do not use abrasive cleaners They will damage the glass surface Let glass cool before cleaning Do not clean glass when it is hot Damage could occur CAUTION Make sure the gas valve knob is in the OFF position Wait at least five 5 minutes before start ing maintenance VENTING SYSTEM A qualiﬁed agency should examine the ven...

Page 33: ...nts or other marks left on optional gold or nickel surface may become etched in place if they are not wiped clean prior to turning stove on Clean gold or nickel with a 50 50 vinegar and water solution and soft cloth NOTE Make sure heater is cool before cleaning Using cleaners other than a 50 50 vinegar and water solution may leave a ﬁlm that becomes permanently etched into the gold or nickel Let l...

Page 34: ...al If excessive sooting is found heater must be adjusted Contact dealer where you bought heater 4 Clean burner and burner ports See Figure 44 5 Replace log set and rock wool per instructions on pages 21 23 Replace glass Make sure gasket along perimeter of glass contacts face of ﬁrebox and forms an airtight seal Realign if airtight seal is not formed Replace glass and glass frame if damaged 6 Inspe...

Page 35: ...elcro To remove blower for servicing pull away from Velcro and disconnect wires DESCRIPTION QTY PART NUMBER DESCRIPTION QTY PART NUMBER DESCRIPTION QTY PART NUMBER Blower 1 54D0281 Blower 1 54D0281 Blower 1 54D0281 PARTS NOT SHOWN Thermostat Bracket 1 26D3320 Thermostat Bracket 1 26D3320 Thermostat Bracket 1 26D3320 Thermostat 1 49D0130 Thermostat 1 49D0130 Thermostat 1 49D0130 Speed Control 1 26D...

Page 36: ...36 57D0016 1 2 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 REPLACEMENT PARTS ...

Page 37: ...7D0162 23 Left Center Log 1 57D0616 57D0616 57D0163 57D0163 23 Left Center Log 1 57D0616 57D0616 57D0163 57D0163 23 Left Center Log 1 57D0616 57D0616 57D0163 57D0163 23 Left Center Log 1 57D0616 57D0616 57D0163 57D0163 23 Left Center Log 1 57D0616 57D0616 57D0163 57D0163 23 Left Center Log 1 57D0616 57D0616 57D0163 57D0163 24 Right Center Log 1 57D0617 57D0617 57D0164 57D0164 24 Right Center Log 1...

Page 38: ...but there is no spark 2 Check for spark arcing from the elec trode to pilot Adjust and retighten 1 Check for proper connection of thermo couple to rear of valve 2 Bleed line Contact dealer 3 Check shutoff valve and gas supply LPG tank 1 Check switch connections Jump wires at switch 2 Check connections to valve Contact dealer 3 Turn up thermostat to start unit Check thermostat connections 1 Allow a...

Page 39: ...Model _____________________________ Name of Owner Name of Installer Name of Owner Name of Installer Address Address Address Address Phone Phone Phone Phone Name of Dealer Name of Dealer Address Address Phone Phone Manufactured by MONESSEN HEARTH SYSTEMS 149 Cleveland Drive Paris Kentucky 40361 U S A Name of Owner Name of Installer Address Address Phone Phone ...

Page 40: ... the installation instructions The Limited Lifetime Warranty will also be void if the appliance is not operated and maintained according to the operating instructions supplied with the appliance and does not extend to 1 ﬁrebox burner assembly damage by accident neglect misuse abuse alterations negligence of others including the installation thereof by unquali ﬁed installers 2 the costs of removal ...

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